FORD FUSION (AMERICAS) 2006 1.G Service Manual

Replacing headlamp bulbs
Highbeam bulb (lower) replacement
1. Make sure headlamp switch is in the OFF position, then open the
hood.
2. Reach over the front bolster.
3. Disengage top of flexible washer
bottle filler neck from snap strap
attachment and position it to gain
access path to the high beam bulb
(Passenger Side Only with ABS).
Note:After completing Step 3. if the bulb is not accessible, see your
authorized dealer for bulb replacement.
4. Remove the protective rubber cap
from the headlamp housing by
grabbing it and pulling rearward.
5. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
6. Carefully pull bulb straight out of
socket and push in the new one.
Handle a halogen headlamp
bulb carefully and keep out
of children’s reach. Grasp the bulb
only by its plastic base and do not
touch the glass. The oil from your
hand could cause the bulb to
break the next time the
headlamps are operated.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
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7. For ease of bulb socket installation into the lamp assembly, hold the
bulb socket at 15 degrees clockwise from a vertical position. Using the 2
lead wires oriented exactly up to represent the vertical reference
position.
8. From the 15 degree position rotate the bulb socket clockwise to a
locked position.
9. Tuck the 2 lead wires into the lamp housing to assure that they are
not pinched when installing the protective rubber cap.
10. Install the protective rubber cap to the housing circular ring by
pushing and pressing it forward.
11. Re-apply pressure around the complete circular ring on the housing
to make sure the protective rubber cap is completely seated.
12. Reconnect the washer bottle neck by reversing Step 3 (Passenger
side only with ABS).
13. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Lowbeam bulb (upper) replacement
1. Make sure headlamp switch is in OFF position, then open the hood.
2. Remove the vertical shield from
the bolster by disengaging the
S-shaped clip and rotate it up in a
clockwise direction. (Driver’s side
only)
3. Remove the AirTube from the air
filter assembly. (Driver’s side only).
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
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4. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel (Passenger side only with
ABS).
5. From the exterior wheel well area
reach arm through splash shield
opening to access bulb socket
(Passenger side only with ABS).
6. Remove the protective rubber cap
from the housing by grabbing it and
pulling rearward.
7. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
8. Let go of the bulb socket and
leave it dangling near the lamp
housing (Passenger side only with
ABS).
9. Reach over the front bolster in the engine area, with a tool if
necessary, bring the bulb socket upwards into an unobstructed area to
replace the bulb (Passenger side only with ABS).
10. Disconnect the electrical
connector from the bulb socket and
discard the old bulb socket.
11. Connect the new bulb socket to
the electrical connector.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
43

Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
12. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only with ABS).
13. From the exterior wheel well area reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only with
ABS).
14. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
15. Install the protective rubber cap to the housing circular ring by
pushing and pressing it forward.
16. Re-apply pressure around the complete circular ring on the housing
to make sure the protective rubber cap is completely seated.
17. Reinstall splash shield access panel with screw (Passenger side only
with ABS).
18. Reinstall the AirTube to the air filter assembly. (Driver’s side only).
19. Reinstall the vertical shield to the bolster. (Driver’s side only).
20. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking lamp/turn signal bulbs
1. Make sure headlamp switch is in the OFF position, then open the
hood.
2. Reach over the front bolster.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
44

3. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel (Passenger side only with
ABS).
4. From the exterior wheel well area
reach arm through splash shield
opening to access bulb socket
(Passenger side only with ABS).
5. Remove the bulb socket by
rotating it counterclockwise, then
pulling it out of the lamp assembly.
6. Let go of the bulb socket and let
the bulb socket dangle downward
near the lamp housing (Passenger
side only with ABS).
7. Reach over the front bolster in
the engine area, with a tool if
necessary, bring the bulb socket
upwards into an unobstructed area to replace the bulb (Passenger side
only with ABS).
8. Carefully pull bulb straight out of
socket and push in the new one.
9. After the new bulb is installed,
carefully let the bulb socket dangle
downward near the lamp housing
(Passenger side only with ABS).
10. From the exterior wheel well
area reach arm through splash
shield opening to install bulb socket with new bulb (Passenger side only
with ABS).
11. Install new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
12. Reinstall splash shield access panel with screw (Passenger side only
with ABS).
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
45

Replacing front side marker bulbs
1. Make sure the headlamp control
is in the OFF position.
2. Pry the lamp away from the
vehicle at the rear of lamp at the
wheel opening. (Rotate lamp from
the wheel opening away from the
vehicle), as the lamp separates from
the vehicle, slide the lamp towards
the wheel opening to disengage
lamp
3. Rotate the lamp clockwise while
holding the electrical connector in
place with your other hand. After
rotating the lamp 90 degrees
clockwise, pull and disengage the
wire harness and bulb from the
lamp.
4. With the bulb exposed, carefully remove the bulb from the socket by
grasping the bulb and pulling it away from the wire harness.
Replace with a new bulb, and reverse the removal steps to complete the
process.
Replacing tail/brake/turn signal/backup lamp bulbs
The tail/brake/turn signal and backup lamp bulbs are located in the tail
lamp assembly. Follow the same steps to replace either bulb.
1. Make sure the headlamp switch is in the OFF position and open the
trunk.
2. A hard carpet shingles over a soft carpet at lamp area. Carefully
pull/push the soft carpet outboard to expose the lamp assembly.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
46

1. Remove the bulb by turning it
counterclockwise and pulling it
straight out.
2. Pull the bulb from the socket and
push in the new bulb.
3. Install the bulb socket into the
lamp assembly by rotating it
clockwise.
4. Carefully push the soft carpet
back to the shingle position to the
hard carpet.
Replacing high-mount brake lamp bulb
1. Make sure the ignition control is
in the LOCK (OFF) position.
2. Open the trunk and reach
underneath package tray to locate
lamp assembly.
3. Remove the bulb socket by
rotating it counterclockwise, then
pulling it out of the lamp assembly.
4. Pull the bulb straight from the
socket and push in the new bulb.
5. Install the bulb socket into the lamp assembly by rotating it clockwise.
Replacing license plate lamp bulbs
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the two screws from the
license plate lamp assembly.
3. Remove bulb socket by turning
counterclockwise.
4. Carefully pull the bulb out from
the socket.
Install new bulb(s) in reverse order.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
47

Replacing foglamp bulbs (if equipped)
1. Make sure the foglamp switch is
in the OFF position.
2. From underneath the vehicle,
partially remove the tire splash
shield by removing four drive
screws.
After removing to allow free access
to the front fog lamp bulb and
electrical wire harness, the splash shield flap should be able to be
repositioned.
3. Rotate the harness/bulb assembly
counterclockwise, to remove from
the fog lamp.
4. Carefully disconnect the bulb
from the harness assembly via the
two snap clips.
Install the new bulb in reverse order.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
48

MULTI-FUNCTION LEVER
Windshield wiper:Rotate the end
of the control away from you to
increase the speed of the wipers;
rotate towards you to decrease the
speed of the wipers.
Speed dependent wipers:When the wiper control is set on the
intermittent settings, the speed of the wipers will automatically adjust
with the vehicle speed. The faster your vehicle is travelling the faster the
wipers will go.
Windshield washer:Push the end
of the stalk:
•briefly: causes a single swipe of
the wipers without washer fluid.
•a quick push and hold: the wipers
will swipe three times with
washer fluid.
•a long push and hold: the wipers
and washer fluid will be activated
for up to ten seconds.
Windshield wiper/washer features
(if equipped with Autolamp feature)
The exterior lamps will turn on with the ignition on, Headlamp control in
the Autolamp position and the windshield wipers are turned on (for a
fixed period of time).
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Driver Controls
49

TILT/TELESCOPE STEERING WHEEL
To adjust the steering wheel:
1. Pull the lever down to unlock the
steering column.
2. While the lever is in the down
position, move the steering wheel
up or down and in or out until you
find the desired position.
3. While holding the steering wheel
in place, pull the lever up to its
original position to lock the steering
column.
Never adjust the steering wheel when the vehicle is moving.
ILLUMINATED VISOR MIRROR (IF EQUIPPED)
Lift the mirror cover to turn on the
visor mirror lamp.
Slide on rod feature
(if equipped)
Rotate the visor towards the side
window and extend it rearward for
additional sunlight coverage.
Note:To stow the visor back into
the headliner, visor must be
retracted before moving it back
towards the windshield.
OVERHEAD CONSOLE
The appearance of your vehicle’s overhead console will vary according to
your option package.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Driver Controls
50