air filter FORD FUSION (AMERICAS) 2009 1.G Owners Manual

Customer Assistance 244
Reporting safety defects (U.S. only) 250
Reporting safety defects (Canada only) 251
Cleaning 252
Maintenance and Specifications 260
Engine compartment 262
Engine oil 265
Battery 270
Engine coolant 272
Fuel information 279
Air filter(s) 295
Part numbers 297
Maintenance product specifications and capacities 299
Engine data 302
Accessories 305
Index 307
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Table of Contents
3
2009 Fusion(fsn)
Owners Guide
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2009 Fusion(fsn)
Owners Guide
USA(fus)
Introduction
9

3. Remove the air tube from the air
filter assembly (Driver side only).
4. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel (Passenger side only).
5. From the exterior wheel well
area, reach arm through splash
shield opening to access bulb socket
(Passenger side only).
6. Remove the protective cap/grill
from the housing by grabbing it and
pulling rearward.
7. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
8. Let go of the bulb socket and
leave it dangling near the lamp
housing (Passenger side only).
9. Reach over the front bolster in the engine area, and with a tool if
necessary, bring the bulb socket upwards into an unobstructed area to
replace the bulb (Passenger side only).
2009 Fusion(fsn)
Owners Guide
USA(fus)
Lights
62

10. Disconnect the electrical
connector from the bulb socket and
discard the old bulb socket.
11. Connect the new bulb socket to
the electrical connector.
WARNING:Handle a
halogen headlamp bulb
carefully and keep out of
children’s reach. Grasp the bulb
only by its plastic base and do not
touch the glass. The oil from your
hand could cause the bulb to
break the next time the
headlamps are operated.
12. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only).
13. From the exterior wheel well area, reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only).
14. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
15. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
16. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
17. Reinstall splash shield access panel with screw (Passenger side only).
18. Reinstall the air tube to the air filter assembly (Driver side only).
19. Reinstall the vertical shield to the bolster (Driver side only).
20. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
2009 Fusion(fsn)
Owners Guide
USA(fus)
Lights
63

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake/Clutch fluid reservoir
5. Transmission fluid dipstick (automatic transmission only)
6. Battery
7. Power distribution box
8. Air filter assembly
9. Coolant bleed valve
10. Power steering fluid reservoir
11. Windshield washer fluid reservoir
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
262

3.0L V6 Duratec engine
1. Engine coolant reservoir
2. Power steering fluid reservoir
3. Brake fluid reservoir
4. Transmission fluid dipstick (automatic transmission only)
5. Battery
6. Power distribution box
7. Air filter assembly
8. Coolant bleed valve
9. Engine oil dipstick
10. Engine oil filler cap
11. Windshield washer fluid reservoir
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
263

When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
278

Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is
within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle
on a level surface.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
295

WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Changing the air filter element
•2.3L I4 engine
•3.0L DOHC V6 Duratec engine
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
•2.3L I4 engine
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
296

•3.0L DOHC V6 Duratec engine
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine 3.0L DOHC V6 Duratec
engine
Air filter element FA-1785 FA-1786
Battery BXT-96R BXT-40R
Oil filter FL-2017-B
1FL-500-S
PCV valve2
Spark Plugs3
1
When changing oil filter you must also replace the filter cap O-ring. The
oil filter drain plug O-ring must also be replaced whenever the oil filter
drain plug is removed. Reuse of the O-rings may cause engine oil leakage
and may result in severe engine damage. The customer warranty may be
void for any damage to the engine if the O-rings are not replaced.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
2009 Fusion(fsn)
Owners Guide
USA(fus)
Maintenance and Specifications
297