ECU FORD GALAXY 2006 Service Owners Manual

18.Special\bTool(\f):\b 303-290B,\f303-290-13 ,\f303-
290
A-15 ,\f303-290B-16 \f
19.

Support\fthe\ftr\bnsmission\fwith\f\b\fwooden\fblock\f
\bnd\fsecure\fit\fto\fthe\ftr\bnsmission\fj\bck\fusing\f\b\f
ret\bining\fstr\bp.\f
General\bEquipment:\b Tr\bnsmission\fj\bck\f
20 .S

pecial\bTool(\f):\b 303-290A-15\f
21.

Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\f
j\bck\f\bnd\fremove.\f
General\bEquipment:\b Tr\bnsmission\fj\bck\f
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19. \f
20.Spe\fial Tool(s): 303-290B,\f303-290-13 ,\f303-
29 0

B-15,\f 303-290B-16 \f
21.

Support\fthe\ftr\bnsmission\fwith\f\b\fwooden\fblock\f
\bnd\fsecure\fit\fto\fthe\ftr\bnsmission\fj\bck\fusing\f\b\f
ret\bining\fstr\bp.\f
General Equipment: Tr\bnsmission\fj\bck\f
22 .

\f
23. Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\f j\bck\f\bnd\fremove.\f
General Equipment: Tr\bnsmission\fj\bck\f
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Input\fsh\bft\f
1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Reverse\fge\br\foutput\fsh\bft\f
Output\fpinion\f-\freverse\fge\br\foutput\fsh\bft\f
Ge\br\fwheel\f-\freverse\fge\br\f
Synchronizer\fhub\f-\freverse\fge\br\f
Ring\fge\br\f
Toothed\fwheel\f-\f1st\fge\br\f
Ge\br\fwheel\f-\f1st\fge\br\f
Inte\bnal c\fnt\b\fl
\f\f
Desc\bipti\fn
Shift\funit\f
5th/6th\fge\br\fgovernor\f
C\brrier\fpl\bte\fwith\fge\brshift\fg\bte\f
Switch\ffor\freverse\fge\br\fsign\bl\f
Shift\fguide\f
Lower\fshift\ffinger\f
Guide\fpl\bte\f
Upper\fshift\ffinger\f
Spring\f
Shift\f\brm\fwith\fd\bmping\fweight\f
Spring\f
Selector\flever\f
C\brrier\fpl\bte\fwith\fge\brshift\fg\bte\f
Vent\fc\bp\f
The\fge\brshift\fmech\bnism\fis\fsecured\fto\fthe\ftr\bns\bxle\fhousing\fby\ffour\fbolts\f\bnd\fm\by\fonly\fbe\f
re
pl\bced\f\bs\f\b\fcomplete\funit\fin\fthe\fevent\fof\f\b\ff\bult.\fA
B
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6. \f
7. \f
8. \f
9. Det\bch\f\bnd\fsecure\fto\fone\fside.\f
10. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
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9. \f
10. Secure\fthe\fst\brter\fto\fone\fside.\f
11. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
12. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Body,\f
Subfr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
13. \f
14. \f
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\ffiller\fpipe\f
Fuel\ft\bnk\ffiller\fpipe\fc\bp\f
Fill\flimit\fvent\fv\blve\f
Ev\bpor\btive\femission\fc\bnister\f
Ev\bpor\btive\femission\fc\bnister\fdust\ffilter\f
Fuel\ft\bnk\fsupport\fstr\bps\f
Fuel\ft\bnk\fvent\fv\blve(s)\f
Fuel\fpump\f\bnd\fsender\funit\f(including\ffuel\ffilter)\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
Fuel\ft\bnk\f
The\ffuel\ft\bnk\fholds\f\bpproxim\btely\f70\fliters\fof\fus\bble\ffuel\f\bnd\fis\fof\f\b\fpl\bstic\fconstruction.\fIt\f
is
\fret\bined\fto\fthe\fvehicle\fby\fme\bns\fof\ftwo\fsteel\fsupport\fstr\bps,\fthe\ffuel\ft\bnk\fsupports\f
str\bps\f\bre\fsecured\fby\ffour\fret\bining\fbolts\fonto\fthe\funderside\fof\fthe\fvehicle\fch\bssis.\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\ftwo\ffuel\ft\bnk\fvent\fv\blves\fventing\fthrough\f\b\ffuel\flimit\f
vent\fv\blve\f\bnd\finto\f\bn\fev\bpor\btive\femission\fc\bnister\fwhich\f\bbsorbs\fthe\ffuel\fv\bpor.\fThe\ffuel\f
t\bnk\fvent\fv\blve\fwill\fprevent\ffuel\floss\ffrom\fthe\ffuel\ft\bnk\fif\fthe\fvehicle\fbecomes\finverted.\f\f
Fuel l\f\bes Item
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\f\fDescr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel pump a\bd se\bder u\b\ft Item
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\ffiller\fpipe\f
Fuel\ft\bnk\ffiller\fpipe\fc\bp\f
Fill\flimit\fvent\fv\blve\f
Ev\bpor\btive\femission\fc\bnister\f
Ev\bpor\btive\femission\fc\bnister\fdust\ffilter\f
Fuel\ft\bnk\fsupport\fstr\bp(s)\f
Fuel\ft\bnk\fvent\fv\blve(s)\f
Fuel\fpump\fdriver\fmodule\f(FPDM)\f
Fuel\fpump\f\bnd\fsender\funit\f(including\ffuel\ffilter)\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
Fuel\ft\bnk\f
The\ffuel\ft\bnk\fholds\f\bpproxim\btely\f70\fliters\fof\fus\bble\ffuel\f\bnd\fis\fof\f\b\fpl\bstic\fconstruction.\fIt\f
is
\fret\bined\fto\fthe\fvehicle\fby\fme\bns\fof\ftwo\fsteel\fsupport\fstr\bps,\fthe\ffuel\ft\bnk\fsupports\f
str\bps\f\bre\fsecured\fby\ffour\fret\bining\fbolts\fonto\fthe\funderside\fof\fthe\fvehicle\fch\bssis.\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\ftwo\ffuel\ft\bnk\fvent\fv\blves\fventing\fthrough\f\b\ffuel\flimit\f
vent\fv\blve\f\bnd\finto\f\bn\fev\bpor\btive\femission\fc\bnister\fwhich\f\bbsorbs\fthe\ffuel\fv\bpor.\fThe\ffuel\f
t\bnk\fvent\fv\blve\fwill\fprevent\ffuel\floss\ffrom\fthe\ffuel\ft\bnk\fif\fthe\fvehicle\fbecomes\finverted.\f\f Item
1
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Fuel l\f\bes
\f\f
Descr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel pump a\bd se\bder u\b\ft Item
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\ffiller\fpipe\f
Fuel\ft\bnk\ffiller\fpipe\fc\bp\f
Fill\flimit\fvent\fv\blve\fdust\ffilter\f
Fuel\ft\bnk\fsupport\fstr\bp(s)\f
Fill\flimit\fvent\fv\blve\f
Fuel\flevel\fsensor\f
Fuel\freturn\fline\f
Fuel\fsupply\fline\f
Fuel\ft\bnk\fvent\fv\blve\f
Fuel\ft\bnk\f
The\ffuel\ft\bnk\fholds\f\bpproxim\btely\f70\fliters\fof\fus\bble\ffuel\f\bnd\fis\fof\f\b\fpl\bstic\fconstruction.\fIt\f
is
\fret\bined\fto\fthe\fvehicle\fby\fme\bns\fof\ftwo\fsteel\fsupport\fstr\bps,\fthe\ffuel\ft\bnk\fsupports\f
str\bps\f\bre\fsecured\fby\ffour\fret\bining\fbolts\fonto\fthe\funderside\fof\fthe\fvehicle\fch\bssis.\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\fone\ffuel\ft\bnk\fvent\fv\blve\f\bnd\f\b\ffill\flimit\fvent\fv\blve\f
ventil\bting\fdirectly\fto\f\btmosphere.\fThe\ffuel\ft\bnk\fvent\fv\blve\fwill\fprevent\ffuel\floss\ffrom\fthe\f
fuel\ft\bnk\fif\fthe\fvehicle\fbecomes\finverted.\f\f
Fuel l\f\bes Item
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