FORD GALAXY 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006,
Model line: GALAXY,
Model: FORD GALAXY 2006
Pages: 4402, PDF Size: 94.4 MB
FORD GALAXY 2006 Service Repair Manual
GALAXY 2006
FORD
FORD
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FORD GALAXY 2006 Service Repair Manual
Trending: AUX, trailer, key battery, recommended oil, coolant, height, washer
Page 1041 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Valve Stem
Seals
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
303-037\f
Inst\bller,\fV\blve\fStem\fSe\bl
\f
303-060\f
Compressor,\fV\blve\fSpring
\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-060-09A\f
Ad\bpter\ffor\f303-060\f
303-390\f
Pliers,\fV\blve\fStem\fSe\bl\f
1. Remove\fthe\fc\bmsh\bfts.\f\fRefer\fto:\f C\bmsh\bfts \f(303-01F\fEngine\f-\f2.0L\f
Du r
\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2.
Position\fthe\f\bppropri\bte\fpiston\f\bt\ftop\fde\bd\fcenter\f
(TDC).\f
3. Special\bTool(\f):\b 303-060,\f303-060-07,\f 303-060-
09A \f
4
. \f
\f
\f
\f
\f
\f
\f\f
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Page 1042 of 4402
Installation 5.
Special\bTool(\f):\b 3
03-390\f
1. Sp
ecial\bTool(\f):\b 303-037\f
2. \f
3
. Special\bTool(\f):\b 303-060,\f303-060-07,\f 303-060-
09 A\f
4
. I
nst\bll\fthe\fc\bmsh\bfts.\f\f
Refer\fto:\f C\bmsh\bfts \f(303-01F\fEngine\f-\f2.0L\f
Du r
\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1043 of 4402
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
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Page 1044 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Camshafts
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
Removal
100-010\f
Remover,\fO-Ring\fSe\bl
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA 1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Int\bke\fM\bnifold\f(303-01F\fEngine\f
-\f2
.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Fuel\fInjectors \f(303-04E\fFuel\f
Ch\br
ging\f\bnd\fControls\f-\f2.0L\fDur\btorq-
TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Fuel\fPump\f(303-04E\fFuel\f
Ch \br
ging\f\bnd\fControls\f-\f2.0L\fDur\btorq-
TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f C\bmsh\bft\fSe\bl \f(303-01F\fEngine\f-\f
2.0
L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
\f
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Page 1045 of 4402
3. \f
4.Install t\be Spe\fial Tool(s): 100-010\f
5. \f 6
. Material: Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f
\f\f
\f\f
\f\f
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Page 1046 of 4402
Installation 1.NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\f
wi
thin\f5\fminutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Apply\f\b\f3\fmm\fbe\bd\fof\fse\bl\bnt\fto\fthe\fcylinder\f
h e
\bd.\f
Material: Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7
J-M4G323-AA) \f
2. \f
3
. \f
4. Torque: \f
5\fNm
\f
10\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
5. Remove t\be Spe\fial Tool(s): 100-010\f
Tor
que: 6\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1047 of 4402
6.Torque: 10\fNm\f
7.Torque:
25\fNm
\f
8. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f C\bmsh\bft\fSe\bl \f(303-01F\fEngine\f-\f
2. 0
L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Fuel\fPump\f(303-04E\fFuel\f
Ch\br
ging\f\bnd\fControls\f-\f2.0L\fDur\btorq-
TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Fuel\fInjectors \f(303-04E\fFuel\f
Ch \br
ging\f\bnd\fControls\f-\f2.0L\fDur\btorq-
TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
\f\f
\f\f
\f
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Page 1048 of 4402
TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f Int\bke\fM\bnifold\f(303-01F\fEngine\f
-\f2
.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
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Page 1049 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Camshaft Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In
stallation
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
303-174\f
G\buge,\fBolt\fAngle\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f 1. Remove\fthe\ftiming\fbelt.\f\fRefer\fto:\f Timing\fBelt \f(303-01E\fEngine\f-\f1.8L\f
Dur
\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 205-072\f
3. Sp
ecial\bTool(\f):\b 303-293\f
1. Sp
ecial\bTool(\f):\b 303-684\f
\f
\f
\f
\f
\f\f
\f\f
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Page 1050 of 4402
2.Special\bTool(\f):\b 303-174,\f205-072\f
Tor
que:\b \f
20\fNm
\f
60
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Inst\bll\fthe\ftiming\fbelt.\f\f
Refer\fto:\f Timing\fBelt \f(303-01E\fEngine\f-\f1.8L\f
Dur
\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Trending: brakes, seats, belt, odometer, fuel filter, change wheel, ESP
