FORD GALAXY 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006,
Model line: GALAXY,
Model: FORD GALAXY 2006
Pages: 4402, PDF Size: 94.4 MB
FORD GALAXY 2006 Service Repair Manual
GALAXY 2006
FORD
FORD
https://www.carmanualsonline.info/img/11/56938/w960_56938-0.png
FORD GALAXY 2006 Service Repair Manual
Trending: Unt dr, technical data, transmission oil, instrument cluster, alarm, wiper, phone
Page 1051 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi
(103kW/140PS) - \fW, Emission
Requirements: Stage IV - Timing Belt
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Equipment
Removal
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft
\f
303-393\f
Locking\fTool,\fFlywheel\f
303-393-01\f
Ad\bpter\ffor\f303-393\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
Trolley\fj\bck
1. Disconnect\fthe\fb\bttery.\fRefer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc
essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f
\f
\f
\f
\f
\f\f
Стр. 1 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543625&gui...procarmanuals.com
http://vnx.su
Page 1052 of 4402
4. \f
5. \f
6. General \bqui\fment: Trolley\fj\bck\f
7. \f
8
. \f \f\f
\f\f
\f\f
\f\f
Стр. 2 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543625&gui...procarmanuals.com
http://vnx.su
Page 1053 of 4402
9.S\fecial Tool(s): 303-735\f
10. C
AUTION:\fM\bke\fsure\fth\bt\fthe\fcr\bnksh\bft\f
i s
\fnot\frot\bted\fwhile\fthe\fspeci\bl\ftool\fis\f
inst\blled.\f S\fecial Tool(s): 30
3-1059\f
11.S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01\f
12.CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\fsensor\f
ring.\f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543625&gui...procarmanuals.com
http://vnx.su
Page 1054 of 4402
Installation 1. \f\f1. N
OTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. Torque: 5
6\fNm\f
2. \f\f 1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\bt
\fthis\fst\bge.\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\f
sensor\fring.\f
3. \f\f 1. Allen\fkey,\f6mm\f
3.Torque: 21\fNm
\f
4. Torque: 50\fNm
\f
5. Remove\fthe\fspeci\bl\ftools.\f S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543625&gui...procarmanuals.com
http://vnx.su
Page 1055 of 4402
6. Remove\fthe\fspeci\bl\ftool.\fS\fecial Tool(s): 303-735\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\f4\frevolutions.\f
8. NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\f
th
e\fv\blve\ftiming\fis\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
S\f
ecial Tool(s): 303-1059\f
9. I
nst\bll\fthe\fspeci\bl\ftools.\f
S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01
\f
10.NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\f
th
e\fv\blve\ftiming\fis\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
S\f
ecial Tool(s): 303-735\f
11.
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543625&gui...procarmanuals.com
http://vnx.su
Page 1056 of 4402
12. Remove\fthe\fspeci\bl\ftool.\fS\fecial Tool(s): 303-735\f
13 .T
orque: 7\fNm
\f
14. \f\f 1.NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti
ght\f\bt\fthis\fst\bge.\f
2. Torque: 1
33\fNm\f
15. Lower\f\bnd\fremove\fthe\fTrolley\fj\bck.\f General \bqui\fment: Trolley\fj\bck\f
16. T
orque: 90\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543625&gui...procarmanuals.com
http://vnx.su
Page 1057 of 4402
17. \f\f1.Torque: 7\fNm
\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
c
o
mponent\fis\finst\blled.\f
Torque: \f
70
\fNm
\f
60
°\f
St\bge\f1:\f
St\bge\f2:\f
18. Remove\fthe\fspeci\bl\ftools.\f
S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01
\f
19.Torque:
40\fNm\f
20. \f\f 1.Torque: 6\fNm
\f
2. Torque: 12\fNm
\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543625&gui...procarmanuals.com
http://vnx.su
Page 1058 of 4402
21. Inst\bll\fthe\f\bccessory\fdrive\fbelt.\fRefer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Ac c
essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
22. Connect\fthe\fb\bttery.\f
Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
\f\f
Стр. 8 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543625&gui...procarmanuals.com
http://vnx.su
Page 1059 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Exhaust
Manifold
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Installation 1. Disconnect\fthe\fb\bttery.\f\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Exh\bust\fg\bs\frecircul\btion\f(EGR)\fcooler.\f
Refer\fto:\f Exh\bust\fG\bs\fRecircul\btion\f(EGR)\f
Coo
ler \f(303-08D\fEngine\fEmission\fControl\f-
\f
2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Turboch\brger\f
Refer\fto:\f Turboch\brger \f(303-04J\fFuel\f
Ch\br
ging\f\bnd\fControls\f-\fTurboch\brger\f-\f
2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. NOTE:\fInst\bll\fnew\fnuts\f\bnd\f\b\fnew\fg\bsket.\f
Torque:\b
30\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
Стр. 1 из
1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543626&gui...procarmanuals.com
http://vnx.su
Page 1060 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Cylinder Head
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\fc\bt\blytic\fconverter.\f
Re
fer\fto:\f C\bt\blytic\fConverter \f(309-00E\fExh\bust\f
Sy s
tem\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Torque:\b
1\f5\fNm
\f
2\f10\fNm
\f
4. Torque:\b 5\fNm
\f
\f\f
\f\f
Стр. 1 из
4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543627&gui...procarmanuals.com
http://vnx.su
Trending: oil reset, bulb, coolant capacity, check engine light, MPG, tire pressure reset, wiper
