air condition FORD GALAXY 2006 Service User Guide

Begin\fthe\fro\bd\ftest\fwith\f\b\fgener\bl\fbr\bke\fperform\bnce\fcheck.\fKeeping\fthe\fdescription\fof\fthe\f
concern\fin\fmind,\ftest\fthe\fbr\bkes\f\bt\fdifferent\fvehicle\fspeeds\fusing\fboth\flight\f\bnd\fhe\bvy\f
ped\bl\fpressure.\fTo\fdetermine\fif\fthe\fconcern\fis\fin\fthe\ffront\for\fre\br\fbr\bking\fsystem,\fuse\fthe\f
br\bke\fped\bl\f\bnd\fthen\fuse\fthe\fp\brking\fbr\bke\fcontrol.\fIf\fthe\fcondition\f(pull,\fvibr\btion,\f
isol\btion)\foccurs\fonly\fwith\fthe\fp\brking\fbr\bke,\fthe\fconcern\fis\fin\fthe\fre\br\fbr\bke\fsystem.\f
Avoid\flocking\fthe\fbr\bkes\f\bnd\fsliding\fthe\ftires.\fLocked\fbr\bkes\f\bnd\fsliding\ftires\fdo\fnot\f
indic\bte\fbr\bke\fefficiency.\fA\fhe\bvily\fbr\bked\f\bnd\fturning\fwheel\fwill\fstop\fthe\fvehicle\fin\f\b\f
shorter\fdist\bnce\fth\bn\flocked\fbr\bkes.\f
If\fthe\fconcern\fbecomes\fevident\fduring\fthis\fcheck,\fverify\fit\ffits\fthe\fdescription\fgiven\fbefore\f
the\fro\bd\ftest.\fIf\fthe\fconcern\fis\fnot\fevident,\f\bttempt\fto\fduplic\bte\fthe\fcondition\fusing\fthe\f
inform\btion\ffrom\fthe\fdescription.\f
If\f\b\fconcern\fexists,\fuse\fthe\fSymptom\fCh\brt\fin\forder\fto\fisol\bte\fit\fto\f\b\fspecific\fsub-system\f
\bnd\fcondition\fdescription.\fFrom\fthis\fdescription,\f\b\flist\fof\fpossible\fsources\fc\bn\fbe\fused\fto\f
further\fn\brrow\fthe\fc\buse\fto\f\b\fspecific\fcomponent\for\fcondition.\f
S\bmptom Chart
Sym\ftomPossib\be SourcesAction
The\fbr\bkes\fpull\for\fdriftWheel\f\blignment\f
\bngles.\f
*CHECK\fthe\fwheel\f\blignment\f\bngles.\fREFER\fto\f
Section\f \f204-00\fSuspension\fSystem\f-\fGener\bl\f
Inf

orm\btion .\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
The\fred\fbr\bke\fw\brning\f
indic\btor\fis\f\blw\bys\fonBr\bke\ffluid\flevel\f
sensor.\f
*REFER\fto\fWDS.\f
*
P\brking\fbr\bke\f
control.\f
*RELEASE\f\bnd\fADJUST\fthe\fp\brking\fbr\bke.\fREFER\f
to\fSection\f
\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion .\f
*
Excessively\fworn\f
br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fm\bster\f
cylinder\fprim\bry\f
piston\fcup.\f
*INSTALL\f\b\fnew\fbr\bke\fm\bster\fcylinder.\fREFER\fto\f
Section\f
\f206-06\fHydr\bulic\fBr\bke\fActu\btion.\f
*
Vibr\btion\fwhen\fbr\bkes\f
\bre\f\bppliedBr\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
The\fped\bl\fgoes\fdown\f
f\bstAir\fin\fsystem.\f
*BLEED\fthe\fsystem.\fREFER\fto\fSection\f \f206-00\f
Br\b
ke\fSystem\f-\fGener\bl\fInform\btion .\f
*
Br\bke\fm\bster\f
cylinder\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
*
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Pinpoint Tests
necess\bry.\fREFER\fto\fSection\f\f206-03\fFront\fDisc\f
Br\b
ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
The\fped\bl\fe\bses\fdown\f
slowlyBr\bke\fc\bliper\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fCHECK\f\bnd\fINSTALL\fnew\f
components\f\bs\fnecess\bry.\fREFER\fto\fSection\f \f
206

-03\fFront\fDisc\fBr\bke\f/\f 206-04\fRe\br\fDisc\f
Br\b

ke .\f
*
Br\bke\fm\bster\f
cylinder.\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
The\fped\bl\fis\flow\for\f
feels\fspongyAir\fin\fsystem.\f
*Bleed\fthe\fsystem.\fREFER\fto\fSection\f \f206-00\f
Br\b
ke\fSystem\f-\fGener\bl\fInform\btion .\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br \b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fbooster\f
*CARRY\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Br\bke\flockup\fduring\f
light\fbr\bke\fped\bl\fforceBr\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fbooster.\f
*CARRY\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Excessive/err\btic\fbr\bke\f
ped\bl\ftr\bvel
Insufficient\f
gre\bse\fon\fsliding\f
p\brts.\f
*APPLY\fgre\bse\fwhere\fnecess\bry.\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Wheel\fbe\bring.\f
*CHECK\for\fINSTALL\f\b\fnew\fwheel\fbe\bring.\fREFER\f
to\fSection\f \f204-01\fFront\fSuspension .\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
Br\bke\fdr\bgBr\bke\fbooster.\f
*C\brry\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
St\bbility\f\bssist\f
system\f(if\f
equipped)\f
*REFER\fto\fWDS.\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Slow\for\fincomplete\f
br\bke\fped\bl\freturnSt\bbility\f\bssist\f
system\f(if\f
equipped)\f
*REFER\fto\fWDS.\f
*
Br\bke\fm\bster\f
cylinder.\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f C.\f\f
*
PINPOINT TEST A : EXCESSIVE/ERRATIC BRAKE PEDAL TRAVEL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CHECK FOR BRAKE PEDAL RETURN
Стр. 3 из 7
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Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No
GO\fto\fA2.\f\f
A2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Act

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST B : BRAKES DRAG
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
B1: CHECK FOR BRAKE PEDAL RETURN
Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No
GO\fto\fB2.\f\f
B2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Act

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST C : SLOW OR INCOMPLETE BRAKE PEDAL RETURN
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK FOR BRAKE PEDAL RETURN
Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
Стр. 4 из 7
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Component Tests
Brake Booster 1. 1.
Inspect\f\bll\fhoses\f\bnd\fconnections.\fAll\funused\fv\bcuum\fconnectors\fshould\fbe\f
c
\bpped.\fHoses\f\bnd\ftheir\fconnections\fshould\fbe\fcorrectly\fsecured\f\bnd\fin\fgood\f
condition\fwith\fno\fholes\f\bnd\fno\fcoll\bpsed\f\bre\bs.\fInspect\fthe\fbr\bke\fbooster\fcheck\f
v\blve\ffor\fd\bm\bge.\f
2. 2.
Check\fthe\fhydr\bulic\fbr\bke\fsystem\ffor\fle\bks\for\flow\ffluid.\f
3

. 3.
With\fthe\ftr\bnsmission\fin\fPARK\f(\butom\btic\ftr\bnsmission),\fstop\fthe\fengine\f\bnd\f
o
per\bte\fthe\fp\brking\fbr\bke.\fOper\bte\fthe\fbr\bke\fped\bl\fsever\bl\ftimes\fto\fexh\bust\f\bll\f
v\bcuum\fin\fthe\fsystem.\f
4. 4.
With\fthe\fengine\fturned\fOFF\f\bnd\f\bll\fv\bcuum\fin\fthe\fsystem\fexh\busted\foper\bte\fthe\f
b
r\bke\fped\bl\f\bnd\fhold\fit\fdown.\fSt\brt\fthe\fengine.\fIf\fthe\fv\bcuum\fsystem\fis\foper\bting,\f
the\fbr\bke\fped\bl\fwill\ftend\fto\fmove\fdownw\brd\funder\fconst\bnt\ffoot\fpressure.\fIf\fno\f
motion\fis\ffelt,\fthe\fv\bcuum\fbooster\fsystem\fis\fnot\ffunctioning.\f
5. 5.
Remove\fthe\fv\bcuum\fhose\ffrom\fthe\fbr\bke\fbooster.\fM\bnifold\fv\bcuum\fshould\fbe\f
\b
v\bil\bble\f\bt\fthe\fbr\bke\fbooster\fend\fof\fthe\fhose\fwith\fthe\fengine\f\bt\fidle\fspeed\f\bnd\fthe\f
tr\bnsmission\fin\fPARK\for\fNEUTRAL.\fM\bke\fsure\fth\bt\f\bll\funused\fv\bcuum\foutlets\f\bre\f
correctly\fc\bpped,\fhose\fconnectors\f\bre\fcorrectly\fsecured\f\bnd\fv\bcuum\fhoses\f\bre\fin\f
good\fcondition.\fWhen\fit\fis\fest\bblished\fth\bt\fm\bnifold\fv\bcuum\fis\f\bv\bil\bble\fto\fthe\f
br\bke\fbooster,\fconnect\fthe\fv\bcuum\fhose\fto\fthe\fbr\bke\fbooster\f\bnd\frepe\bt\fStep\f3.\fIf\f
no\fdownw\brd\fmovement\fof\fthe\fbr\bke\fped\bl\fis\ffelt,\fthe\fv\bcuum\fbooster\fsystem\fis\f
not\ffunctioning.\f
6. 6.
Run\fthe\fengine\ffor\f\b\fminimum\fof\f10\fseconds\f\bt\ff\bst\fidle.\fStop\fthe\fengine\f\bnd\flet\f
t
he\fvehicle\fst\bnd\ffor\f10\fminutes.\fThen,\foper\bte\fthe\fbr\bke\fped\bl\fwith\f\bpproxim\btely\f
98N\f(20\flb)\fof\fforce.\fThe\fped\bl\ffeel\f(br\bke\f\bpplic\btions)\fshould\fbe\fthe\fs\bme\f\bs\f
noted\fwith\fthe\fengine\frunning.\fIf\fthe\fbr\bke\fped\bl\ffeels\fh\brd\f(no\fpower\f\bssist),\f
inst\bll\f\b\fnew\fcheck\fv\blve\f\bnd\fthen\frepe\bt\fthe\ftesting.\fIf\fthe\fbr\bke\fped\bl\fstill\ffeels\f
h\brd,\finst\bll\f\b\fnew\fbr\bke\fbooster.\fIf\fthe\fbr\bke\fped\bl\fmovement\ffeels\fspongy,\fbleed\f
the\fbr\bke\fsystem.\fRefer\fto\fGener\bl\fProcedures.\f
Brake Master C\blinder
Usu\blly,\fthe\ffirst\f\bnd\fstrongest\findic\btor\fof\f\bnything\fwrong\fin\fthe\fbr\bke\fsystem\fis\f\b\ffeeling\f
t h

rough\fthe\fbr\bke\fped\bl.\fIn\fdi\bgnosing\fthe\fcondition\fof\fthe\fbr\bke\fm\bster\fcylinder,\fcheck\f
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No GO\fto\fC2 .\f\f
C2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes
INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Ac t

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
Стр. 5 из 7
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Is\f\bny\fvolt\bge\fpresent?\f
Yes\bCheck\fthe\fch\brging\fsystem.\f\f
REFER\fto:\fCh\brging\fSystem\f(414-00\fCh\brging\f
System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\bC\b:\bDTC\bC2005.95:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
C1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bD\b:\bDTC\bC2006.09/71:\bLEFT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
D1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bE\b:\bDTC\bC2006.77:\bLEFT\b\fCTU\fTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
E1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Стр. 9 из 33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
http://vnx.su

EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fground.\f
Is\f\bny\fvolt\bge\fpresent?\f
Yes\b Check\fthe\fch\brging\fsystem.\f\f
REFER\fto:\fCh\brging\fSystem\f(414-00\fCh\brging\f
System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\bF\b:\bDTC\bC2006.95:\bLEFT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
F1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bG\b:\bDTC\bC2007.01/18:\bRIGHT\bMOTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
G1:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bMOTOR\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f12,\fcircuit\fCCB18B\f(YE/GY),\fh\brness\fside\f
\bnd\fthe\fEPB\fmodule\fC4CB01\fpin\f27,\fcircuit\fCCB19A\f
(GN/BN),\fh\brness\fside\f
2\b
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms?\f
Yes\bGO\fto\fG2 .\f\f
No \b
\f

\f
\f\f
Стр. 11 из
33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
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REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\f
rem\bins\fGO\fto\fG2 .\f\f
G2:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bCIRCUITS
Disconnect\fP\brking\fBr\bke\fRele\bse\fActu\btor\fC4CB07.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\f\bre\b\f\bround\fthe\f
co

mponent\fis\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f

EPB\fmodule\fC4CB01\fpin\f12,\fcircuit\fCCB18B\f
(Y

E/GY),\fh\brness\fside\f\bnd\fthe\fp\brking\fbr\bke\f
rele\bse\f\bctu\btor\fC4CB07\fpin\f1,\fcircuit\fCCB18A\f
(YE/GY),\fh\brness\fside.\f\f

EPB\fmodule\fC4CB01\fpin\f27,\fcircuit\fCCB19A\f
(GN

/BN),\fh\brness\fside\f\bnd\fthe\fp\brking\fbr\bke\f
rele\bse\f\bctu\btor\fC4CB07\fpin\f2,\fcircuit\fCCB19B\f
(GN/BN),\fh\brness\fside.\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b
INSTALL\f\b\fnew\fp\brking\fbr\bke\frele\bse\f\bctu\btor.\f\f
REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\f
P\brking\fBr\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fCCB18A\f(YE/GY),\for\fcircuit\fCCB18B\f
(YE/GY),\for\fcircuit\fCCB19A\f(GN/BN),\for\fcircuit\f
CCB19B\f(GN/BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\bH\b:\bDTC\bC2007.11:\bRIGHT\bMOTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
H1:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bMOTOR\bFOR\b\f\bSHORT\bTO\b
GROUND
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f

EPB\fmodule\fC4CB01\fpin\f12,\fcircuit\fCCB18B\f
(Y

E/GY),\fh\brness\fside\f\bnd\fground.\f\f

EPB\fmodule\fC4CB01\fpin\f27,\fcircuit\fCCB19A\f
(GN

/BN),\fh\brness\fside\f\bnd\fground.\f
2\b
Are\fthe\fresist\bnces\fgre\bter\fth\bn\f10,000\fohms?\f
Yes\b
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b GO\fto\fH2 .\f\f
H2:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bCIRCUITS\bFOR\b\f\bSHORT\bTO\b
GROUND
Disconnect\fP\brking\fBr\bke\fRele\bse\fActu\btor\fC4CB07.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\f\bre\b\f\bround\fthe\f
c o

mponent\fis\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f2\b
\f\f
\f\f
Стр. 12 из 33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
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EPB\fmodule\fC4CB01\fpin\f12,\fcircuit\fCCB18B\f
(Y
E/GY),\fh\brness\fside\f\bnd\fground.\f\f

EPB\fmodule\fC4CB01\fpin\f27,\fcircuit\fCCB19A\f
(GN

/BN),\fh\brness\fside\f\bnd\fground.\f
Are\fthe\fresist\bnces\fgre\bter\fth\bn\f10,000\fohms?\f
Yes\bINSTALL\f\b\fnew\fp\brking\fbr\bke\frele\bse\f\bctu\btor.\f\f
REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\f
P\brking\fBr\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
REPAIR\fcircuit\fCCB18A\f(YE/GY),\for\fcircuit\fCCB18B\f
(YE/GY),\for\fcircuit\fCCB19A\f(GN/BN),\for\fcircuit\f
CCB19B\f(GN/BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\bI\b:\bDTC\bC2007.12:\bRIGHT\bMOTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
I1:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bCIRCUITS\bFOR\b\f\bSHORT\bTO\b
B\fTTERY
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Disconnect\fP\brking\fBr\bke\fRele\bse\fActu\btor\fC4CB07.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\f\bre\b\f\bround\fthe\f
co

mponent\fis\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f

EPB\fmodule\fC4CB01\fpin\f12,\fcircuit\fCCB18B\f
(Y

E/GY),\fh\brness\fside\f\bnd\fground.\f\f

EPB\fmodule\fC4CB01\fpin\f27,\fcircuit\fCCB19A\f
(GN

/BN),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\f\bny\fvolt\bge\fpresent?\f
Yes\bREPAIR\fcircuit\fCCB18A\f(YE/GY),\for\fcircuit\fCCB18B\f
(YE/GY),\for\fcircuit\fCCB19A\f(GN/BN),\for\fcircuit\f
CCB19B\f(GN/BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
No\b REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\f
rem\bins,\fINSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
PINPOINT\bTEST\bJ\b:\bDTC\bC2007.13:\bRIGHT\bMOTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
J1:\bCHECK\bTHE\bEPB\bMODULE\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
\f\f
\f\f
Стр. 13 из 33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
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(YE/GY),\for\fcircuit\fCCB19A\f(GN/BN),\for\fcircuit\f
CCB19B\f(GN/BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\bK\b:\bDTC\bC2007.16:\bRIGHT\bMOTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
K1:\bCHECK\bTHE\bEPB\bMODULE\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f13,\fcircuit\fC_SBR03A\f(BU/RD),\fh\brness\f
side\f\bnd\fground.\f2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fK2 .\f\f
No\b R

EPAIR\fcircuit\fC_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\fDTCs.\f
K2:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bCIRCUITS
Disconnect\fP\brking\fBr\bke\fRele\bse\fActu\btor\fC4CB06.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\f\bre\b\f\bround\fthe\f
co

mponent\fis\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f

EPB\fmodule\fC4CB01\fpin\f12,\fcircuit\fCCB18B\f
(Y

E/GY),\fh\brness\fside\f\bnd\fthe\fp\brking\fbr\bke\f
rele\bse\f\bctu\btor\fC4CB06\fpin\f1,\fcircuit\fCCB18A\f
(YE/GY),\fh\brness\fside.\f\f

EPB\fmodule\fC4CB01\fpin\f27,\fcircuit\fCCB19A\f
(GN

/BN),\fh\brness\fside\f\bnd\fthe\fp\brking\fbr\bke\f
rele\bse\f\bctu\btor\fC4CB06\fpin\f2,\fcircuit\fCCB19B\f
(GN/BN),\fh\brness\fside.\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b GO\fto\fK3 .\f\f
No\b
R

EPAIR\fcircuit\fCCB18A\f(YE/GY),\for\fcircuit\fCCB18B\f
(YE/GY),\for\fcircuit\fCCB19A\f(GN/BN),\for\fcircuit\f
CCB19B\f(GN/BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
K3:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT\bIMPED\fNCE
Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f13,\fcircuit\fC_SBR03A\f(BU/RD),\fh\brness\f
side\f\bnd\fthe\fre\br\fjunction\fbox\fC4BR02-C\fpin\f304,\f
circuit\fC_SBR03A\f(BU/RD).\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f2\fohms?\f
Yes\b
INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
Стр. 15 из
33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
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REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fcircuit\fC_SBR03A\f(BU/RD).\fREPEAT\f
the\fself-test,\fCLEAR\fthe\fDTCs.\f
PINPOINT\bTEST\bL\b:\bDTC\bC2007.17:\bRIGHT\bMOTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
L1:\bCHECK\bTHE\bEPB\bMODULE\bGROUND\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f28,\fcircuit\fGD147B\f(BK/VT),\fh\brness\f
side\f\bnd\fground.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f2\fohms?\f
Yes\b
GO\fto\fL2 .\f\f
No\b R

EPAIR\fcircuit\fGD147B\f(BK/VT).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\fDTCs.\f
L2:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bCIRCUITS
Disconnect\fP\brking\fBr\bke\fRele\bse\fActu\btor\fC4CB07.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\f\bre\b\f\bround\fthe\f
co

mponent\fis\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f12,\fcircuit\fCCB18B\f(YE/GY),\fh\brness\fside\f
\bnd\fthe\fEPB\fmodule\fC4CB01\fpin\f27,\fcircuit\fCCB19A\f
(GN/BN),\fh\brness\fside.\f
2\b
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms?\f
Yes\b INSTALL\f\b\fnew\fp\brking\fbr\bke\frele\bse\f\bctu\btor.\f\f
REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\f
P\brking\fBr\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fCCB18A\f(YE/GY),\for\fcircuit\fCCB18B\f
(YE/GY),\for\fcircuit\fCCB19A\f(GN/BN),\for\fcircuit\f
CCB19B\f(GN/BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\bM\b:\bDTC\bC2007.19:\bRIGHT\bMOTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
M1:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bMOTOR\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Disconnect\fP\brking\fBr\bke\fRele\bse\fActu\btor\fC4CB07.\f2\b
\f\f
\f\f
Стр. 16 из 33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
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