clutch FORD GALAXY 2006 Service User Guide

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
303-1181\f
Inst\bller,\fCr\bnksh\bft\fRe\br\fSe\bl
\f
303-254\f
Locking\fTool,\fFlywheel\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f1. Refer\fto:\fClutch\fDisc\f\bnd\fPressure\fPl\bte\f(308- 01D,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fDisc\brd\fthe\fflywheel\fbolts.\f
Special\bTool(\f):\b 30
3-254\f
3.Special\bTool(\f):\b 303-293\f
1. Sp
ecial\bTool(\f):\b 303-1181\f
\f
\f
\f
\f\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543326&gui...procarmanuals.com
http://vnx.su

2.CAUTION:\fM\bke\fsure\fth\bt\fno\fexcess\f
se
\bl\bnt\fresidue\fis\fevident.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\floc\bting\fpin\fon\fthe\f
cr\bnksh\bft\fis\f\bligned\fwith\fthe\fguide\fhole\fin\f
the\fflywheel.\f Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
45\fNm
\f
65
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Refer\fto:\fClutch\fDisc\f\bnd\fPressure\fPl\bte\f(308- 01D,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
Стр. 2 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543326&gui...procarmanuals.com
http://vnx.su

42.Torque: 12\fNm\f
43. Torque: 12\fNm
\f
44. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
45. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03C\fEngine\fCooling\f-
\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
46. Refer\fto:\fClutch\fSystem\fBleeding\f(308-00\f M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
\f\f
\f\f
\f\f
Стр. 9 из
9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543501&gui...procarmanuals.com
http://vnx.su

Engine - \b.8L \furatorq-T\fCi
(74kW/\b00PS) - Lynx/\b.8L \furatorq-
T\fCi (92kW/\b25PS) - Lynx - Crankshaft
Rear Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
303-393\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\fclutch\fdisc\f\bnd\fpressure\fpl\bte.\f Refer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f(308-
01A

\fClutch\f-\fVehicles\fWith:\f5-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fMTX75,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fflywheel\fret\bining\fbolts.\f
Special\bTool(\f):\b 303-393\f
Tor

que:\b \f
35\fNm
\f
45
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Disc\brd\fthe\fcr\bnksh\bft\fre\br\fse\bl\fc\brrier.\f
1. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 20\fNm
\f
2. Inspect\fthe\fflywheel.\f Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\f
M\bn u

\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
\f
\f\f
\f\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543579&gui...procarmanuals.com
http://vnx.su

33. Disc\brd\fthe\ffuel\fpump\fse\bl\fret\biner.\f
34. \f
35. \f
36. Remove\fthe\fclutch\fdisc\f\bnd\fpressure\fpl\bte.\fRefer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f(308-
01 B

\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fMMT6,\fRemov\bl\f\bnd\fInst\bll\btion).\f
37. Disc\brd\fthe\fflywheel\fret\bining\fbolts.\f
Special\bTool(\f):\b 303-393\f
38.

\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 8 из
9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837772&gui...procarmanuals.com
http://vnx.su

2. Inst\bll\fthe\fclutch\fdisc\f\bnd\fpressure\fpl\bte.\fRefer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f(308-
01B

\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fMMT6,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. NOTE:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fin\fthe\f
no

rm\bl\fdirection\fof\frot\btion.\f
1. Remove\fthe\fcylinder\fblock\fbl\bnking\fplug\f \bnd
\finst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-193\f
2. R

ot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\f
cr\bnksh\bft\fstops.\f
3. Make sure that the crankshaft does
not rotate during installation of the
special tool.Make sure that the
crankshaft is at the T\fC position
before locking the special tool.Using\f
the\fspeci\bl\ftool,\flock\fthe\fcr\bnksh\bft.\f
Special\bTool(\f):\b 303-393\f
4. U

sing\fthe\fspeci\bl\ftool,\finst\bll\fthe\fcr\bnksh\bft\f
position\f(CKP)\fsensor\fret\bining\fbr\bcket.\f
Special\bTool(\f):\b 303-710\f
Tor

que:\b 10\fNm
\f
5. NOTE:\fInst\bll\f\b\fnew\fcr\bnksh\bft\fposition\f
(C

KP)\fsensor.\f
NOTE:\fThe\fCKP\fsensor\fmust\fm\bke\fcont\bct\f
with\fthe\fflywheel.\f
Torque:\b 6\fNm
\f
6. \f\f
1.\f
To

rque:\bSnug\fTorque\f10\fNm
\f
Del\by\f2\fSeconds\f18\fNm
\f
Untighten\f40
°\f
Fin\bl\fTorque\f26\fNm
\f

2.\f
To

rque:\b 33\fNm
\f
7. Inst\bll\f\b\fnew\fg\bsket\f
Torque:\b 23\fNm
\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837773&gui...procarmanuals.com
http://vnx.su

Installation 1.Special\bTool(\f):\b 2
05-307\f
2. I
nspect\fthe\fflywheel.\f
Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\f
M\bn u

\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
3. Special\bTool(\f):\b 205-044-01,\f303-254\f
Tor

que:\b 48\fNm
\f
4. Inst\bll\fthe\ftr\bnsmission.\f Refer\fto:\f Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(8 5

kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW \f(308-03B\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fInst\bll\btion).\f
\f\f
\f\f
\f\f
Стр. 2 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543629&gui...procarmanuals.com
http://vnx.su

Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) - \fW,
Emission Requirements: Stage IV - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-174\f
G\buge,\fBolt\fAngle\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-204\f
Aligner,\fClutch\fDisc\f1.
NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\fd\bm\bged
1.Torque:\b 9\fNm\f
2. Torque:\b 20\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837775&gui...procarmanuals.com
http://vnx.su

9.If\finst\blling\f\b\fnew\fc\bmsh\bft\fposition\f(CMP)\fsensor,\fposition\f
the\fCMP\fsensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley\f\bnd\ftighten\fthe\fret\bining\fbolt.\f\f
Torque:\b2\fNm
\f
10. \f\f

If\finst\blling\fthe\forigin\bl\fCMP\fsensor,\fposition\fthe\fCMP\f
sensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley.\f\f


Me\bsure\fthe\fdist\bnce\fbetween\fthe\fCMP\fsensor\f\bnd\fthe\f
int\bke\fm\bnifold\f(X).\f\f


Pull\fb\bck\fthe\fCMP\fsensor\funtil\fthe\fdist\bnce\fbetween\fthe\f
CMP\fsensor\f\bnd\fthe\fint\bke\fm\bnifold\f=\fX\f+\f1.2\fmm,\f\bnd\f
tighten\fthe\fret\bining\fbolt.\f
Torque:\b 2\fNm
\f
11. Inspect\fthe\fflywheel.\f
Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-
00\fM\bnu\bl\f
Tr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
12. Spec\fal\bTool(s):\b 205-044-01,\f303-254\f
Tor

que:\b 48\fNm
\f
13. Spec\fal\bTool(s):\b 308-204\f
Tor

que:\b 29\fNm
\f
14. Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837775&gui...procarmanuals.com
http://vnx.su

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
205-044\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge
\f
205-044-01\f
Ad\bpter\ffor\f205-044\f
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing\f
303-254\f
Locking\fTool,\fFlywheel\f
303-336\f
Remover,\fCr\bnksh\bft\fRe\br\fSe\bl\f
1. Refer\fto:\fClutch\fDisc\f\bnd\fPressure\fPl\bte \f(308-
01C

\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fM66,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 205-044,\f205-044-01,\f 303-254\f
3. \f
4

. \f
\f
\f
\f
\f
\f
\f\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1043362&gu...procarmanuals.com
http://vnx.su