wheel bolt torque FORD GALAXY 2006 Service User Guide

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f
(30

8-01A\fClutch\f-\fVehicles\fWith:\f5-Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fflywheel\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor

que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Engine A\f\fessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
310-128\f
Inst\bller\fSet,\fTeflon\fSe\bl\f1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b 112\fNm
\f
2. \f\f
1.Torque:\b 8\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Disc\brd\fthe\fdriving\fpl\bte\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor

que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. Refer\fto:\f Oil\fP\bn\f(303-01C\fEngine\f-\f2.3L\f
Dur
\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06
\f
303-699\f
Wrench,\fOil\fFilter\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. \f\f 1.Torque:\b 20\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 25\fNm
\f
4. Torque:\b 10\fNm
\f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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30. \f\f1.Torque: 35\fNm
\f
2. Loosen: 360
°\f
3. Torque: 85\fNm
\f
31. \f
32. Inst\bll\fthe\ffront\fright\fwheel.\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
33.
Tighten\fthe\fcommon\fr\bil\fsupport\fbr\bcket\fret\bining\fbolts\f
in\fthe\fsequence\fshown.\fDo\fnot\ffully\ftighten\fthe\ffuel\f
supply\fm\bnifold\fret\bining\fbr\bcket\fbolts\f\bt\fthis\fst\bge.
Torque: 1-2\f23\fNm
\f
3\f24\fNm
\f
34.
NOTE:\fThe\ffuel\fsupply\fline\fmust\fbe\finst\blled\fwith\f
the\fyellow\fidentific\btion\fcoll\br\f\bdj\bcent\fto\fthe\ffuel\f
\f
\f\f
\f\f
\f\f
Стр. 16 из 19
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Engine - \b.8L \furatorq-T\fCi
(74kW/\b00PS) - Lynx/\b.8L \furatorq-
T\fCi (92kW/\b25PS) - Lynx - Crankshaft
Rear Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
303-393\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\fclutch\fdisc\f\bnd\fpressure\fpl\bte.\f Refer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f(308-
01A

\fClutch\f-\fVehicles\fWith:\f5-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fMTX75,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fflywheel\fret\bining\fbolts.\f
Special\bTool(\f):\b 303-393\f
Tor

que:\b \f
35\fNm
\f
45
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Disc\brd\fthe\fcr\bnksh\bft\fre\br\fse\bl\fc\brrier.\f
1. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 20\fNm
\f
2. Inspect\fthe\fflywheel.\f Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\f
M\bn u

\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) - \fW,
Emission Requirements: Stage IV - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-174\f
G\buge,\fBolt\fAngle\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-204\f
Aligner,\fClutch\fDisc\f1.
NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\fd\bm\bged
1.Torque:\b 9\fNm\f
2. Torque:\b 20\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
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9.If\finst\blling\f\b\fnew\fc\bmsh\bft\fposition\f(CMP)\fsensor,\fposition\f
the\fCMP\fsensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley\f\bnd\ftighten\fthe\fret\bining\fbolt.\f\f
Torque:\b2\fNm
\f
10. \f\f

If\finst\blling\fthe\forigin\bl\fCMP\fsensor,\fposition\fthe\fCMP\f
sensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley.\f\f


Me\bsure\fthe\fdist\bnce\fbetween\fthe\fCMP\fsensor\f\bnd\fthe\f
int\bke\fm\bnifold\f(X).\f\f


Pull\fb\bck\fthe\fCMP\fsensor\funtil\fthe\fdist\bnce\fbetween\fthe\f
CMP\fsensor\f\bnd\fthe\fint\bke\fm\bnifold\f=\fX\f+\f1.2\fmm,\f\bnd\f
tighten\fthe\fret\bining\fbolt.\f
Torque:\b 2\fNm
\f
11. Inspect\fthe\fflywheel.\f
Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-
00\fM\bnu\bl\f
Tr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
12. Spec\fal\bTool(s):\b 205-044-01,\f303-254\f
Tor

que:\b 48\fNm
\f
13. Spec\fal\bTool(s):\b 308-204\f
Tor

que:\b 29\fNm
\f
14. Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Timing CoverS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1272\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Acc

essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Install t\be Spe\fial Tool(s): 303-1272\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
Torque: \f
70
\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
4. \f
\f
\f\f
\f\f
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cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tighten\fthe\fbolts\fevenly\fin\f2\fst\bges\fin\fthe\f
se
quence\fshown.\f
Torque:\b \f
7\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
11. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Oil\fP\bn\fExtension \f(303-01G\f
En g

ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys

tem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
\f\f
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