FORD GALAXY 2006 Service Repair Manual

All vehicles
Vehicles with 2.5L engine
Vehicles with 2.2L diesel engine re\bdings.\f
S
p

ecial\bTool(\f):\b 307-300-02,\f307-300-03\f

Record\fthe\fme\bsurement\fresults.\f
Sp

ecial\bTool(\f):\b 308-796\f
37.

\f\f

Me\bsure\fthe\frequired\fthickness\fof\fthe\fdifferenti\bl\f
\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

Differenti\bl\fbe\bring\fpre-lo\bd:\f0.18\fmm.\f\f


Ex\bmple:\f1.56\fmm\f+\f1.57\fmm\f+\f1.55\fmm,\fdivided\fby\f3\f
=\f1.56\fmm.\f1.56\fmm\f+\f0.18\fmm\f=\f1.74\fmm.\f

Determined\fshim\fthickness:\f1.74\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
38. Remove\fthe\ffollowing\fitems:\f 1.Special\bTool(\f):\b 308-796\f
2. \f 3

. \f
39. Remove\fthe\ffollowing\fitems:\f 1.Special\bTool(\f):\b 308-796\f
2. \f
3

. \f
\f
\f
Стр. 12 из 17
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All vehicles
40. Remove\bthe\bSpecial\bTool(\f):\b 2
05-070,\f206-003,\f307
41. \f\f
1.
General\b
Equipment:\b
Hot\f\bir\fgun
2.Me\bsured\f
\bdjustment\f
shim
3.Me\bsured\f
\bdjustment\f
shim
4.Me\bsured\f
\bdjustment\f
shim
5.Me\bsured\f
\bdjustment\f
shim
6.Me\bsured\f
\bdjustment\f
shim
42.Special\bTool(\f):\b 308-798\f
43. S
pecial\bTool(\f):\b 308-798\f
\f
\f
\f
Стр. 13 из 17
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44. Inst\bll\fthe\ffollowing\fitems:\f1.General\bEquipment:\b C\bble\fties\f
45.
NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\ftechnici\bn.
1. Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-M2C200
7U7J-M2C200-BA) \f
46. M
aterial:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-M2C200-
D2\f/\f7U7J
M2C200-BA) \f
47.
\f\f 1. General\bEquipment:\b Tire\flever\f
2. Mat

erial:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C200
7U7J-M2C200-BA) \f
48.
Remove\fthe\ffollowing\fitems:\f 1. General\bEquipment:\b C\bble\fties\f
\f
\f
\f
\f
\f
Стр. 14 из 17
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49. \f\f1.Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C200
7U7J-M2C200-BA) \f
50. T
orque:\b 25\fNm
\f
51.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fsurf\bce\fis\fcle\bn\f\bnd\f
free\fof\fforeign\fm\bteri\bl.\f
Material:\b Si
licone\fSe\bl\bnt\fDCW\f(9U7J-99J9624-AA)\f
52. \f
\f\f
\f
\f
\f\f
Стр. 15 из
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53. \f\f1.Torque:\b \f
18\fNm
\f
90
°\f
2.
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.
3. Special\bTool(\f):\b 308-789\f
St\bge\f1:\f
St\bge\f2:\f
54.CAUTION:\fM\bke\fsure\fth\bt\fthe\floc\bting\fdowels\frem\bin\f
inst\blled.\f
55. \f
56.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fsurf\bce\fis\fcle\bn\f\bnd\f
free\fof\fforeign\fm\bteri\bl.\f
Material:\bSi
licone\fSe\bl\bnt\fDCW\f(9U7J-99J9624-AA)\f
57. \f\f
2.Torque:\b 25\fNm
\f
3. Torque:\b 30\fNm
\f
4. Torque:\b 25\fNm
\f
\f
\f
\f
\f
\f
Стр. 16 из 17
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58.Torque:\b 10\fNm\f
59. \f\f1.
NOTE:\f
M\bke\fsure\f
th\bt\f\b\fnew\f
component\f
is\finst\blled.
2.Torque:\b
Nm
3.Torque:\b
18\fNm
90
4.NOTE:\f
M\bke\fsure\f
th\bt\f\b\fnew\f
component\f
is\finst\blled.
5.Special\bTool
(\f):\b
6.Remove\bthe\b
Special\bTool
(\f):\b
303
303
\f
\f\f
\f
Стр. 17 из 17
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
T\bansmissi\fn—2.5L Du\batec
(162kW/220PS) - VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment CAUTION: Ensu\be that the tw\f guide sleeves a\be installed.
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-HTESD-M1C220-A\f/\fA88SX1C220AA
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
T\bansmissi\fn jack
1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
re
pl\bcing\fthe\ftr\bnsmission.\f
Torque:\b 32\fNm
\f
3.
Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f
gre\bse.\f
Mater\fal:\b Gre\bse\fK-HT\f(ESD-M1C220-A\f/\f
A88

SX1C220AA) \f
4. Gen

eral\bEqu\fpment:\b Tr\bnsmission\fj\bck \f
\f
\f
\f
\f
\f\f
Стр. 1 из 6
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5.Torque:\b 48\fNm\f
6. Torque:\b 48\fNm
\f
7. Remove\fthe\ftr\bnsmission\fj\bck.\f
8. Torque:\b 48\fNm
\f
9. Torque:\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
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10.Torque:\b 80\fNm\f
11. Spec\fal\bTool(s):\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
12.

\f\f 1. Torque:\b 24\fNm
\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\f
b o

lt\fis\finst\blled.\f
Torque:\b 133\fNm
\f
13.Remove\bthe\bSpec\fal\bTool(s):\b 303-290B,\f303-290-
13 ,\f3
03-290A-15 ,\f303-290B-16 \f
14.

Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
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Remov\bl\f\bnd\fInst\bll\btion).\f
15. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi

pe\fis\fnot\ftwisted.\f
Co\bt\fthe\fstuds\fwith\fgre\bse.\f
Mat

er\fal:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C

9107-AA) \f
Tor

que:\b 48\fNm
\f
16. \f\f 1.Torque:\b 48\fNm
\f
2. Torque:\b 9\fNm
\f
17. Torque:\b 25\fNm
\f
18. Torque:\b 25\fNm
\f
19. Torque:\b 10\fNm
\f
20. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
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