FORD GALAXY 2006 Service Repair Manual

Front D\bsc Br\fke - Br\fke P\fdsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
M\ft

er\b\fls
Remov\fl
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
Al

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
206-005\f
Retr\bctor,\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque:\b 28\fNm
\f
5. \f
\f
\f\f
\f\f
\f\f
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All\fvehicles\f
Inst\fll\ft\bon All\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
en

gine\f
6.
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f\f
Torque:\b 28\fNm
\f
7.NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
8. Spec\fal\bTool(s):\b 2
06-005\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f \b

ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\fth\bt\fno\fgre\bse\fis\f\bpplied\fto\fthe\fbr\bke\f
p\bd\fguides.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f\f
\f\f
\f\f
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All\fvehicles\f
3. Depress\fthe\fbr\bke\fped\bl,\fcheck\fthe\fbr\bke\ffluid\f le
vel\fin\fthe\fbr\bke\ffluid\freservoir\f\bnd\ftop\fup\f\bs\f
necess\bry\fwith\fbr\bke\ffluid.\f\f
Mater\fal:\b Br\bke\fFluid\f-\fSuper\fDOT4\f(WSS-
M6C

57-A2) \f
\f
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Front D\bsc Br\fke - Br\fke C\fl\bperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Gener\fl Equ\bpment
Remov\fl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
A l

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
Hose\fcl\bmp(s)
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
General \bqui\fment: Ho
se\fcl\bmp(s)\f
Loo
sen: 90
°\f
4. \f
5. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque: 28\fNm
\f
6. \f
\f\f
\f\f
\f\f
\f\f
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All\fvehicles\f
Inst\fll\ft\bon All\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
en

gine\f
7.
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f\f
Torque: 28\fNm
\f
8.NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
9. Torque: 1
8\fNm\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f \b

ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\fth\bt\fno\fgre\bse\fis\f\bpplied\fto\fthe\fbr\bke\f
p\bd\fguides.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f
\f\f
\f\f
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All\fvehicles\f
3. Refer\fto:\f Br
\bke\fSystem\fBleeding \f(206-00\fBr\bke\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Refer\fto:\f Br\bke\fSystem\fPressure\fBleeding \f(206-
00\f

Br\bke\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f
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Rear Di\bc Brake \f Specification\bS-MAX/G\bl\bxy\f2006.5\f(02/2006
Rear Di\bc Brake Specification
* When the di\bcard thickne\b\b ha\b been reached, in\btall a new brake di\bc and brake pad\b.
For additional information, refer to: Brake Pad\b (206\f04 Rear Di\bc Brake, Removal and In\btallation).
** When the di\bcard thickne\b\b ha\b been reached, in\btall new brake pad\b.
For additional information, refer to: Brake Pad\b (206\f
04 Rear Di\bc Brake, Removal and In\btallation).
Descrip\bion
Br\bke\fdisc\fdi\bmeter\f
New\fbr\bke\fdisc\fnomin\bl\fthickness
Worn\fbr\bke\fdisc\fdisc\brd\fthickness\f*\f
M\bximum\fbr\bke\fdisc\fthickness\fv\bri\btion
Worn\fbr\bke\fp\bd\fdisc\brd\fthickness**
M\bximum\fbr\bke\fdisc\frunout\f(inst\blled)
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Rear Di\bc Brake \f Rear Di\bc BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\bi\b and Te\bting
REFER\fto\fSection\f \f2
06-00\fBr\bke\fSystem\f-\fGener\bl\fInform\btion .\f
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Rear Di\bc Brake \f Brake Pad\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Special Tool(\b)
Mat

erial\b
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
206-012\f
Retr\bctor,\fRe\br\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. Br\bke\fp\bd\floc\bting\fspring\f(rubber\fco\bted).
\f
2. Br\bke\fp\bd\floc\bting\fspring.\f
6. Spec\fal\bTool(s):\b 206-012\f
\f
\f\f
\f\f
\f\f
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In\btallation 1.CAUTIONS:\f
M\b

ke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
M\bke\fsure\fth\bt\fthe\fclips\f\bre\fcorrectly\f
loc\bted.\f
M\bke\fsure\fth\bt\fthe\fcomponent\fis\fnot\f
bent.\f
Remove\fthe\f\bdhesive\ffoil\ffrom\fthe\fre\br\fof\fthe\f
ou
ter\fbr\bke\fp\bd.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
3. Depress\f\bnd\frele\bse\fthe\fbr\bke\fped\bl\f3\ftimes,\f check\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\f
reservoir\f\bnd\ftop\fup\f\bs\fnecess\bry\fwith\fbr\bke\f
fluid.\f\f
Mater\fal:\b Br\bke\fFluid\f-\fSuper\fDOT4\f(WSS-
M6C

57-A2) \f
\f\f
\f\f
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