FORD GALAXY 2006 Service Repair Manual

Climate\bControl\b\f\bAir\bDistribution\band\b
FilteringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
Pollen\bfilter\b
Th

e\ffresh\f\bir\fflowing\finto\fthe\fvehicle\fthrough\fthe\f\bir\finlet\fhousing\fp\bsses\fthrough\f\b\fpollen\f
filter\fwhich\fis\floc\bted\fon\fthe\fleft-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f(LHD\f\bnd\fRHD)\f
\bnd\fremoves\fpollen\f\bnd\fdust\fp\brticles\fme\bsuring\f0.003\fmm\for\fmore.\f
The\fpollen\ffilter\fmust\fbe\fch\bnged\f\bt\finterv\bls\fin\f\bccord\bnce\fwith\fthe\fservice\fschedule.\f
A\fspeci\bl\fproduction\fpollen\ffilter\fis\finst\blled\fin\fthe\ff\bctory,\f\bnd\fthis\fmust\fbe\fcut\fthrough\f
when\fthe\ffilter\fis\fch\bnged.\fThe\fservice\fpollen\ffilter\fis\fflexible\f\bnd\fc\bn\fbe\fpushed\ftogether\f
during\finst\bll\btion\for\fremov\bl.\f
Air\bdistribution,\binstrument\bcluster\b
\f\f
Description\b
Air\fducts,\fside\fwindow\fdemister\fvents\f
Air\fducts,\fside\fvents\f(\bdjust\bble)\f
Air\fducts,\fdemister\fvents\f
Center\fregister\fduct\f
Air\fducts,\fB-pill\brs\f
Air\fduct,\fmiddle/re\br\ffootwell\f
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Air\fducts,\ffront\ffootwell\f
Air\bdistribution,\bpassenger\bcompartment\b
\f\f
Description\b
Air\fduct,\fdemister\fvents\f
Air\fducts,\ffront\ffootwell\f
Air\fducts,\fB-pill\brs\f
Air\fducts,\fmiddle/re\br\ffootwell\f
Center\fregister\fduct\f
Outlet\fvents,\fB-pill\brs\f
7
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Climate\bControl\b\f\bHeating\band\bVentilationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\fclim\bte\fcontrol\fhousing\fcont\bins\fthe\fblower\fmotor,\fthe\fpollen\ffilter,\fthe\fhe\bt\f
ex

ch\bnger,\fhe\fev\bpor\btor\f(on\fvehicles\fwith\f\bir\fconditioning\f(A/C)),\fthe\felectric\fbooster\f
he\bter\f(if\fequipped)\f\bnd\fv\brious\f\bir\fdeflection\ffl\bps.\f
Blower\bmotor\b
CAUTION:\fDo\fnot\fput\fthe\fblower\fmotor\fdown\fon\fthe\fblowe
r\fmotor\ff\bn\fwheel.\f
To\fprevent\fd\bm\bge\fto\fthe\ff\bn\fwheel\fv\bnes,\fthe\ff\bn\fwhe e
l\fmust\fnot\fbe\ftouched.\fFor\fthis\f
re\bson,\f\b\fspeci\bl\ftool\f(412-131)\fh\bs\fbeen\fintroduced\ffor\fremov\bl\f\bnd\finst\bll\btion\fof\fthe\f
blower\fmotor.\fThis\ftool\fis\fpushed\fonto\fthe\fcentr\bl\fsh\bft\fin\forder\fto\flift\fout\fthe\fblower\f
motor.\f
Heat\bexchanger\b
The\fhe\bt\fexch\bnger\fis\f\bccessible\ffrom\fthe\fright-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f
(LHD\f\bnd\fRHD).\fIt\fc\bn\fbe\fremoved\f\bnd\finst\blled\fwith\fthe\fclim\bte\fcontrol\fhousing\fstill\f
inst\blled\fin\fthe\fvehicle.\fDuring\fremov\bl,\fthe\fcool\bnt\fpipes\fof\fthe\fproduction\fhe\bter\fcore\f
must\fbe\fs\bwn\fthrough.\fDuring\fservicing,\f\b\fhe\bter\fcore\fwith\fsep\br\bte\fcool\bnt\fpipes\fis\f
inst\blled.\f
Evaporator\b
The\fev\bpor\btor\fis\floc\bted\fon\fthe\fright-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f(LHD\f\bnd\f
RHD).\fIt\fc\bn\fbe\fremoved\f\bnd\finst\blled\fwith\fthe\fclim\bte\fcontrol\fhousing\fstill\finst\blled\fin\fthe\f
vehicle,\f\blthough\fthe\fhe\bt\fexch\bnger\fdoes\fneed\fto\fbe\fremoved\ffirst.\fThe\frefriger\bnt\flines\fof\f
\f\f
\f\f
\f\f
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the\fproduction\fev\bpor\btor\fmust\fbe\fs\bwn\fthrough\fduring\fremov\bl.\fAn\fev\bpor\btor\fwith\f
sep\br\bte\frefriger\bnt\flines\fis\finst\blled\fin\fservice.\f
Overview\bof\bthe\bclimate\bcontrol\bhousing\b
\f\f
Description\b
Blower\fmotor\f
Pollen\ffilter\f
Ev\bpor\btor\f
He\bt\fexch\bnger\f
Electric\fbooster\fhe\bter\f(if\fequipped)\f
Temper\bture\fcontrol\ffl\bp\f
Air\fdistribution\ffl\bp,\fdemister\fvents\f
Air\fdistribution\ffl\bp,\fcenter\fvents\f/\foutlet\fvents\fon\fthe\fB-pill\brs\f(if\f
fitted)\f
Air\fdistribution\ffl\bp\f-\ffootwell\f
Air\finlet\ffl\bp\f
Air\fduct,\fdemister\fvents\f
Center\fduct\f
Air\fducts,\fB-pill\brs\f(if\ffitted)\f
Air\fducts,\fre\br\ffootwell\f
Item
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Air\bflow\b\f\bdefroster\bvents\b
\f\f
Description\b
W\brm\f\bir\f
Cold\f\bir\f
Air\bflow,\bcenter\bvents\b/\boutlet\bvents\bon\bthe\bB\fpillars\b
\f\f
Description\b
W\brm\f\bir\f
Cold\f\bir\f
Air\bflow\b–\bfootwell\b Item
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\f\fDescription\b
W\brm\f\bir\f
Cold\f\bir\f
Item
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Climate\bControl\b\f\bAir\bConditioningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\f\bir\fconditioning\fsystem\fis\fcontrolled\fby\f\bn\fthermost\btic\fexp\bnsion\fv\blve.\fR134\b\f
re

friger\bnt\fis\fused.\f
There\f\bre\fthree\fdifferent\fv\bri\bnts\f\bv\bil\bble:\f

Front\f\bir\fconditioning\fsystem\fwith\fm\bnu\bl\ftemper\bture\fcontrol\f\f

Front\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC)\f\f

Front\f\bnd\fre\br\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(TEATC)\f
Depending\fon\fthe\fengine\fv\bri\bnt,\ftwo\fdifferent\f\bir\fconditioning\fcompressors\f\bre\fused:\f
Visteon\fVS16\fcompressor\fwith\fv\bri\bble\fstroke\ffor\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-
TD

Ci\f(Lynx)\f\bnd\f2.0L\fDur\btorq-TDCi\f(DW)\fengines\f\f

Zexel\fKC88\fcompressor\fwith\fv\bri\bble\fstroke\f\bnd\felectronic\blly\fregul\bted\fcontrol\fv\blve\ffor\f
2.

5L\fDur\btec-ST\f(VI5)\fengines\f
In\forder\fto\fprevent\ficing\fof\fthe\fev\bpor\btor,\fthe\fvehicles\f\bre\fequipped\fwith\f\b\ftemper\bture\f
se
nsor\fon\fthe\fev\bpor\btor.\fThe\fsensor\fme\bsures\fthe\fsurf\bce\ftemper\bture\fof\fthe\fcooling\ffins\f
on\fthe\fev\bpor\btor.\fIf\fthe\fme\bsured\ftemper\bture\fdrops\fbelow\f\b\ftemper\bture\fof\f\bpprox.\f2\f°
C\f
then\fthe\fcompressor\fclutch\fis\fde\bctiv\bted.\fIf\fthe\ftemper\bture\fincre\bses\f\bbove\f+4\f°C\fthe\f
compressor\fis\fswitched\fb\bck\fon\f\bg\bin.\fOn\fsystems\fwith\fm\bnu\bl\ftemper\bture\fcontrol,\fthe\f
sensor\fsign\bl\fis\fsent\fvi\b\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\fCAN\fbus\fto\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM),\fwhich\fthen\fswitches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
On\fsystems\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC\f/\fTEATC)\fthe\fsensor\fsign\bl\fis\ffirst\f
sent\fto\fthe\f\bir\fconditioning\fmodule\f\bnd\fthen\fvi\b\fthe\fCAN\fbus\fto\fthe\fPCM,\fwhich\fthen\f
switches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
Refrigerant\bcircuit\b
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Outlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
\f
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Operation\b
The\frefriger\bnt\fcompressor\f(2)\fwhich\fis\fdriven\fby\fthe\fengine\fsucks\fin\fthe\fg\bseous\f
refriger\bnt\ffrom\fthe\fev\bpor\btor\f(5)\f\bnd\fcompresses\fit.\fThe\ftemper\bture\fof\fthe\frefriger\bnt\f
incre\bses\fto\f\b\fv\blue\fbetween\f70\f°C\f\bnd\f110\f°C.\fIt\fis\fdirected\funder\fhigh\fpressure\fto\fthe\f
condenser\f(1).\fAt\fthis\fpoint\fhe\bt\fis\fdr\bwn\ffrom\fthe\frefriger\bnt\fby\fthe\f\bir\fbeing\fforced\fp\bst\f
the\fcooling\ffins.\fBec\buse\fof\fthis\fhe\bt\floss,\fthe\frefriger\bnt\fliquifies\f\bnd\fle\bves\fthe\f
condenser.\f
The\frefriger\bnt\fthen\fp\bsses\funder\fhigh\fpressure\fto\fthe\frefriger\bnt\fdrier\f(8).\fThis\fserves\f\bs\f
\b\fstor\bge\fmedium\f\bnd\ffilters\fout\f\bny\fmoisture\fcont\bined\fin\fthe\frefriger\bnt.\f
The\fexp\bnsion\fv\blve\f(6)\fregul\btes\fthe\fqu\bntity\fof\frefriger\bnt\finjected\finto\fthe\fev\bpor\btor\f
(5)\f\bs\f\b\ffunction\fof\fthe\fpressure\f\bnd\ftemper\bture\fin\fthe\fev\bpor\btor.\fThe\fliquid\frefriger\bnt\f
is\fv\bporized\fin\fthe\fev\bpor\btor.\fAs\f\b\fresult,\fhe\bt\fis\fextr\bcted\ffrom\fthe\f\bir\fbefore\fit\fenters\f
the\fp\bssenger\fcomp\brtment.\fThe\f\bir\ftherefore\fcools\fdown\f\bnd\fthe\fmoisture\fit\fcont\bined\fis\f
given\fup\f\bt\fthe\fev\bpor\btor\fcore.\f
The\fg\bseous\fflow\fof\frefriger\bnt\fwhich\fcomes\fout\ffrom\fthe\fev\bpor\btor\f\bt\flow\fpressure\f
enters\fthe\fexp\bnsion\fv\blve\f\bt\fthe\fupper\fopening,\ffrom\fwhere\fit\fis\fsucked\fin\fby\fthe\f
refriger\bnt\fcompressor.\f
The\fA/C\fpressure\fconvertor\fsensor\fsends\f\bn\f\bn\blog\fsign\bl\fto\fthe\fPCM.\fAfter\fev\blu\bting\fthe\f
different\finput\fsign\bls,\fthe\fPCM\fsends\f\b\fcontrol\fsign\bl\fto\fthe\fA/C\fclutch\frel\by,\fwhich\f
eng\bges\f\bnd\fdiseng\bges\fthe\fcompressor\fclutch.\fThe\fPCM\finput\fsign\bls\fcome\ffrom\fthe\f
blower\fmotor\fswitch\fvi\b\fthe\fev\bpor\btor\ftemper\bture\fsensor\f(vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol),\fvi\b\fthe\fA/C\fmodule\f(vehicles\fwith\f\butom\btic\ftemper\bture\fcontrol),\f
the\fA/C\fpressure\fconvertor\fsensor\f\bnd\fthe\fPCM.\f
Overview\bof\bthe\bair\bconditioning\bsystem\b
4Blower\fmotor
5Ev\bpor\btor
6Exp\bnsion\fv\blve
7Inlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
8Refriger\bnt\fdrier
9Cooling\ff\bn
10High\fpressure\f(g\bseous\f\bnd\fhot)
11High\f-\fpressure\f(liquid\f\bnd\fw\brm)
12Low\f-\fpressure\f(liquid\f\bnd\fcool)
13Low-pressure\f(g\bseous\f\bnd\fcool)
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\f\fDescription\b
Refriger\bnt\fdrier\f
Condenser\f
A/C\fcompressor\f
High\fpressure\fch\brging\fconnection\f
Refriger\bnt\flines\ffor\fthe\f\bddition\bl\f\bir\fconditioning\fsystem\f(if\f
equipped)\f
A/C\fpressure\fconvertor\fsensor\f
Low\fpressure\fch\brging\fconnection\f
Exp\bnsion\fv\blve\f
Ev\bpor\btor\f
Service\bevaporator\b
\f\f
Description\b
Ev\bpor\btor\f
A/C\flines\f
Ret\bining\fbolt\f
The\fev\bpor\btor\fis\floc\bted\fon\fthe\fright-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f(LHD\f\bnd\f
R H

D).\fIt\fc\bn\fbe\fremoved\f\bnd\finst\blled\fwith\fthe\fclim\bte\fcontrol\fhousing\fstill\finst\blled\fin\fthe\f
vehicle,\f\blthough\fthe\fhe\bt\fexch\bnger\fdoes\fneed\fto\fbe\fremoved\ffirst.\fThe\frefriger\bnt\flines\fof\f
the\fproduction\fev\bpor\btor\fmust\fbe\fs\bwn\fthrough\fduring\fremov\bl.\fAn\fev\bpor\btor\fwith\fItem
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sep\br\bte\frefriger\bnt\flines\fis\finst\blled\fin\fservice.\f
Electronic\brefrigerant\bcompressor\bcontrol\bvalve\b
On\fvehicles\fwith\f\b\f2.5L\fDur\btec-ST\f(VI5)\fengine\f\b\frefriger\bnt\fcompressor\fwith\felectronic\f
control\fv\blve\fis\fused.\fThe\fcontrol\fv\blve\fregul\btes\fthe\fdelivery\fr\bte\fof\fthe\frefriger\bnt\f
compressor\f\bccording\fto\fthe\frequest\freceived\ffrom\fthe\fA/C\fmodule.\f\f\f
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