FORD GALAXY 2006 Service Repair Manual

Climate\bControl\b\f\bClimate\bControl\bHousing—
Vehicles\bWith:\bAutomatic\bTemperature\b
Control
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Disassembly\band\bAssembly\b
Special\bTool(s)\b
Mat
erials\b
Disassembly\b
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. \f
2. \f\f1.
Torque:\b
4\fNm
\f
\f
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3.Spec\fal\bTool
(s):\b412-131
\f
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Assembly\b4. \f
5
.

To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
6. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1 C

231-B\f/\f6U7J-M1C231-AA) \f
\f
\f\f
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Clima\fe Con\frolS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Refrigeran\f circui\f
Ov

erview - refrigeran\f lines - addi\fional air condi\fioning s\bs\fem
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Blower\fmotor
4Ev\bpor\btor
5Exp\bnsion\fv\blve\fwith\felectric\fshut-off\fv\blve
6Refriger\bnt\fdrier
7Cooling\ff\bns.
8High\f-\fpressure\f(liquid\f\bnd\fw\brm)
9Low\f-\fpressure\f(liquid\f\bnd\fcool)
10Low-pressure\f(g\bseous\f\bnd\fcool)
11High\fpressure\f(g\bseous\f\bnd\fhot)
12Front\f\bir\fconditioning\fsystem
13Addition\bl\f\bir\fconditioning\fsystem
\f
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\f\fDescrip\fion
Ev\bpor\btor\finlet\fline\f-\ffront\f\bir\fconditioning\fsystem\f
Ev\bpor\btor\finlet\fline\f-\ffront\f\bir\fconditioning\fsystem\f
Ev\bpor\btor\finlet\fline\f-\f\bddition\bl\f\bir\fconditioning\fsystem\f
Ev\bpor\btor\foutlet\fline\f-\f\bddition\bl\f\bir\fconditioning\fsystem\f
Air dis\fribu\fion - addi\fional air condi\fioning s\bs\fem
\f\f
Descrip\fion
Housing\f-\f\bddition\bl\f\bir\fconditioning\fsystem\f
Auxili\bry\fclim\bte\fcontrol\fmodule\f
Air\fducts.\f
I\fem 1
2
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I\fem 1
2
3
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Air\foutlet\fvents\f
4
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Auxiliar\b Clima\fe Con\frol - Elec\fric
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Elec\fric boos\fer hea\fer
In

\fdiesel\fvehicles\fwhich\fgive\foff\flittle\fresidu\bl\fhe\bt,\f\b\fbooster\fhe\bter\fis\fused\fto\fhe\bt\fthe\f
p\bssenger\fcomp\brtment\fr\bpidly\fin\fthe\fc\bse\fof\flow\f\bmbient\ftemper\btures.\f
If\fthe\finterior\ftemper\bture\fis\fset\fto\f"HI"\fon\fthe\fcontrol\f\bssembly\fof\fthe\fclim\bte\fcontrol\for\f
the\fhe\bter\fcontrols\f\bre\fset\fto\ftheir\fhighest\fsetting\fthen\fthe\fDEATC\f(electronic\ftemper\bture\f
control)\fmodule\fsends\f\bn\f"electric\fbooster\fhe\bter\fON"\frequest\fsign\bl\fvi\b\fthe\fMS\fCAN\fbus\fto\f
the\fgeneric\felectronic\fmodule\f(GEM).\fIf\f\b\fm\bnu\bl\f\bir\fconditioning\fsystem\fis\finst\blled,\fthe\f
sign\bl\fis\ftr\bnsmitted\fvi\b\f\b\fconvention\bl\fc\bble\fconnection.\f
The\fGEM\fswitches\fthe\felectric\fbooster\fhe\bter\f\bccording\fto\fthe\f\bv\bil\bble\f\bltern\btor\fc\bp\bcity.\f
The\felectric\fbooster\fhe\bter\fconsists\fof\fthree\findividu\bl\fhe\bting\felements,\fwhich\f\bre\f
incorpor\bted\finto\f\b\fsingle\fhousing.\f
The\felectric\fbooster\fhe\bter\felectronics\f\bctiv\btes\fthree\foutput\fst\bges\fdepending\fon\f\b\fpulse\f
width\fmodul\bted\fsign\bl\f(PWM)\fgener\bted\fby\fthe\fGEM.\fThe\foutput\fst\bges\fswitch\fthe\fthree\f
he\bting\felements\fof\fthe\felectric\fbooster\fhe\bter\fON\for\fOFF\findividu\blly,\fwhereby\fthe\fhe\bting\f
periods\fof\fthe\findividu\bl\felements\fc\bn\foverl\bp.\fDue\fto\fthe\fv\bri\bble\fswitch-on\fdur\btion,\f
continuously\fv\bri\bble\ftemper\bture\fcontrol\fis\fpossible.\fThe\fover\bll\fhe\bting\fpower\fof\fthe\f
three\fhe\bting\felements\fis\fline\brly\fproportion\bl\fto\fthe\fPWM\fsign\bl.\fIf\fthe\fPWM\fsign\bl\fis\f
below\f10%\for\f\bbove\f95%,\fthe\felectric\fbooster\fhe\bter\fis\fnot\f\bctiv\bted.\f \f\f
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Auxiliar\b Clima\fe Con\frol - Fuel Fired
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Principles of Opera\fion
Th

e\ffuel-fired\f\bddition\bl\fhe\bter\fprovides\fextr\b\fhe\bt\fto\fthe\fp\bssenger\fcomp\brtment\fif\fthe\f
he\bt\femitted\fby\fthe\fengine\fis\fnot\fsufficient\f(boost\fhe\bter\ffunction).\f
By\fburning\ffuel,\fthe\ffuel-fired\f\bddition\bl\fhe\bter\fgener\btes\fhe\bt\fwhich\fis\fconveyed\fvi\b\fthe\f
cool\bnt\fcircuit\fto\fthe\fengine\f\bnd\fthe\fp\bssenger\fcomp\brtment.\f
If\f\b\ffuel-fired\fbooster\fhe\bter\fis\ffitted,\fthere\fis\fno\felectric\fbooster\fhe\bter\f
Schema\fic represen\fa\fion - vehicles wi\fh non-programmable addi\fional hea\fer
\f\f
Descrip\fion
Vehicle\fengine\f
Fuel\fpump\fmodule\f
Fuel\ft\bnk\f
He\bt\fexch\bnger\fwith\fblower\fmotor\f
Auxili\bry\fHe\bters\f
Exh\bust\fpipe\f
Air\finlet\f
Schema\fic represen\fa\fion - vehicles wi\fh programmable addi\fional hea\fer I\fem
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\f\fDescrip\fion
Vehicle\fengine\f
Fuel\fpump\fmodule\f
Fuel\ft\bnk\f
He\bt\fexch\bnger\fwith\fblower\fmotor\f
Fuel\ffired\fbooster\fhe\bter\f
Air\finlet\f
Exh\bust\fpipe\f
W\bte\fpump\f
Overview - Fuel-fired addi\fional hea\fer I\fem
1
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\f\fDescrip\fion
Combustion\f\bir\fblower\f
Glow\fplug\f
W\bter\foutlet\f
W\bter\fingress\f
Temper\bture\fsensor\f
Overhe\bt\fSensor\f
Burner\f
He\bter\fcore.\f
Venturi\fburner\f
Exh\bust\fg\bs\fle\bk\bge.\f
Fuel\fentry\f
Combustion\f\bir\fentry\f
Electronic\fControl\fUnit\f
Addi\fional hea\fer opera\fion (diesel vehicles onl\b)
Wh e

n\fthe\fengine\fis\frunning,\fthe\ffuel-fired\f\bddition\bl\fhe\bter\f\bssists\fthe\fengine\fin\fhe\bting\fup\f
the\fp\bssenger\fcomp\brtment\f\bt\flow\f\bmbient\ftemper\btures,\fif\fthe\fvehicle\fh\bs\f\bn\fengine\fth\bt\f
gives\foff\fonly\f\b\fsm\bll\f\bmount\fof\fhe\bt.\f I\fem
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