clock FORD GALAXY 2006 Service Owner's Manual

\f\f\fescription
C\bmsh\bft\fpulley\f
Spring-lo\bded\flocking\fpin\f
Rotor\f
Rotor\fv\bne\f
Plunger\f
Return\fspring\f
VCT\foil\fcontrol\fsolenoid\f
Duct\fconnected\fto\fch\bmber\f(\b)\f
Duct\fconnected\fto\fch\bmber\f(b)\f
Oil\ffeed\fduct\f
Oil\freturn\fduct\f
The\fengine\foil\fis\fdr\bwn\ffrom\fthe\foil\fp\bn\f\bnd\frouted\fto\fthe\fc\bmsh\bft\foil\fducts\fvi\b\fthe\fengine\f
oi
l\fcircuit\fbefore\fbeing\frouted\ffrom\fthere\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f(7)\f\bnd\fto\fthe\f
locking\fpin\f(2).\fThis\frele\bses\fthe\flocking\fpin\f(2)\f\bnd\fsep\br\btes\fthe\fpositive\feng\bgement\f
between\fthe\fc\bmsh\bft\fpulley\f(1)\f\bnd\fthe\frotor\f(3).\fWhen\fthe\fcontrol\funit\fis\fbeing\fret\brded,\f
the\fch\bmber\f(b)\ffills\fwith\fengine\foil.\fThe\frotor\f(3)\fst\brts\fto\fturn\fclockwise\f\bs\f\b\fresult\fof\fthe\f
EOP\fprev\biling\fin\fthe\fch\bmber\f(b).\fThe\fengine\foil\freturning\ffrom\fthe\fch\bmber\f(\b)\fflows\fvi\b\f
the\foil\freturn\fduct\f(D)\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f\bnd\ffrom\fthere\fb\bck\finto\fthe\foil\fp\bn.\f
Timing\f\bdv\bnce\f Item
1
2
3
4
5
6
7
A
B
C
D P
art Number
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-
-
-
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-
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\f\f\fescription
C\bmsh\bft\fpulley\f
Spring-lo\bded\flocking\fpin\f
Rotor\f
Rotor\fv\bne\f
Plunger\f
Return\fspring\f
VCT\foil\fcontrol\fsolenoid\f
Duct\fconnected\fto\fch\bmber\f(\b)\f
Duct\fconnected\fto\fch\bmber\f(b)\f
Oil\ffeed\fduct\f
Oil\freturn\fduct\f
When\fthe\fVCT\fcontrol\funit\fis\fbeing\f\bdv\bnced,\fthe\fch\bmber\f(\b)\ffills\fwith\fengine\foil.\fThe\f
ro
tor\f(3)\fst\brts\fto\fturn\fcounter-clockwise\f\bs\f\b\fresult\fof\fthe\fEOP\fprev\biling\fin\fthe\fch\bmber\f
(\b).\fThis\fcompletes\fthe\f\bdv\bnce\f\bdjustment.\fThe\fengine\foil\freturning\ffrom\fthe\fch\bmber\f(b)\f
flows\fvi\b\fthe\foil\freturn\fduct\f(D)\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f\bnd\ffrom\fthere\fb\bck\finto\fthe\f
oil\fp\bn.\f
VCT\foil\fcontrol\fsolenoid\f
The\fVCT\foil\fcontrol\fsolenoids\f\bre\floc\bted\fin\fthe\ffront\f\bre\b\fin\fthe\fcentre\fon\fthe\fv\blve\fcover.\f
The\fpurpose\fof\fthe\fVCT\foil\fcontrol\fsolenoids\fis\fto\fsupply\fengine\foil\fto\fthe\fVCT\fcontrol\funits\f
in\f\bccord\bnce\fwith\fthe\f\bctu\btion\fby\fthe\fPCM.\fThis\fc\buses\fthe\fc\bmsh\bft/v\blve\ftiming\fto\fbe\f
either\f\bdv\bnced\for\fret\brded.\f
Cylinder block \f
Item
1
2
3
4
5
6
7
A
B
C
D P
art Number
-
-
-
-
-
-
-
-
-
-
-
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\f
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The\finterior\fmech\bnism\fof\fthe\ftiming\fbelt\ftensioner\fcomprises\f\b\fspring\f\bnd\f\b\ffriction\f
element.\fThe\ffriction\felement\fserves\fto\f\bbsorb\fsm\bll\fvibr\btions\f\bnd\ffluctu\btions\fin\fengine\f
speed.\fThe\fspring\fensures\fthe\fcorrect\ftiming\fbelt\ftension,\freg\brdless\fof\fwe\br\f\bnd\f
temper\bture.\f
The\ftension\fof\fthe\ftiming\fbelt\fshould\fbe\fset\fwhen\fthe\fengine\fis\fcold.\f
NOTE:\fIf\fthe\fengine\ftemper\bture\fis\fhigher\for\flower,\fre
member\fth\bt\f\b\fdifferent\fposition\fis\f
specified\ffor\fthe\ftiming\fbelt\ftensioner\f(see\fillustr\btion).\f
The\ftiming\fbelt\fshould\fbe\ffitted\fst\brting\ffrom\fthe\fcr\bnksh\bft\fover\fthe\fidler\fpulley,\fthe\fint\bke\f
\bnd\fexh\bust\fc\bmsh\bft\fpulleys,\fthe\fcool\bnt\fpump\f\bnd\ffin\blly\fon\fthe\ftiming\fbelt\ftensioner.\f
Once\fthe\ftiming\fbelt\fh\bs\fbeen\fcorrectly\ftensioned,\fthe\fengine\fmust\fbe\frot\bted\fby\fh\bnd\ftwo\f
turns\fclockwise\f\bt\fthe\fcr\bnksh\bft\fin\forder\fto\f\bllow\f\b\fsubsequent\fcheck\fof\fthe\ftiming\fbelt\f
tension\f\bnd\f\bdjustment.\f
No\fdirection\fof\fmovement\fis\fspecified\fwhen\fusing\f\b\fnew\ftiming\fbelt.\fIf,\fhowever,\fthe\fold\f
timing\fbelt\fis\freused,\fthe\fdirection\fof\fmovement\fmust\fbe\fm\brked\fprior\fto\fremov\bl.\f
\f
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36. \f
37.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Install the Special Tool(s)\b 303-1182\f
38.CAUTION:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f\bre\f
\bligned.\f
\f
\f\f
\f\f
Стр. 11 из 17
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All vehicles
41.
WARNING:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
compressed\fspring.\f
Remove the Special Tool(s)\b
30
3-1054\f
42.Tor\fue\b 120\fNm\f
43. Remove the Special Tool(s)\b 303-1178\f
44.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
\f
\f\f
\f\f
\f\f
Стр. 13 из 17
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Remove the Special Tool(s)\b 303-1182\f
45.
\f
46.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Install the Special Tool(s)\b 303-1182\f
47.Install the Special Tool(s)\b 303-1178\f
Tor
\fue\b 10\fNm
\f
48.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f\bre\f
\bligned.\f
\f\f
\f
\f\f
\f\f
Стр. 14 из 17
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15. \f
16. \f
17. CAUTIONS:\f
M\b

ke\fsure\fth\bt\fthe\fcr\bnksh\bft\fis\fnot\f
rot\bted\fwhile\fthe\fspeci\bl\ftool\fis\finst\blled.\f
Only\frot\bte\fthe\fcr\bnksh\bft\fclockwise.\f
1. Remove\fthe\fcylinder\fblock\fbl\bnking\fplug\f \bnd

\f
Install the S\fecial Tool(s): 303-193\f
2. In

stall the S\fecial Tool(s): 303-393\f
18. Refer\fto:\fSt\brter\fMotor\f(303-06D\fSt\brting\f
Sys
tem\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
19. Det\bch\fthe\fch\brge\f\bir\fcooler\foutlet\fpipe\f\bnd\f position\fit\fto\fone\fside.\f
20. General \bqui\fment: Trolley\fj\bck\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installation 26.
S\fecial Tool(s): 3
03-651\f
1. \f
\f
Check\fthe\ftiming\fbelt\ftensioner\f\bnd\fm\bke\f
su

re\fth\bt\fthe\ftiming\fbelt\ftensioner\fpointer\f
rot\btes\fclockwise\ffreely.\f

Move\fthe\ftiming\fbelt\ftensioner\f\bdjustment\f
\brm

\fto\fthe\f3\fo'clock\fposition.\f

Do\fnot\ffully\ftighten\fthe\ftiming\fbelt\f
te

nsioner\fret\bining\fbolt\f\bt\fthis\fst\bge.\f
2. \f\f

The\fc\bmsh\bft\fpulley\fmust\fbe\f\bble\fto\frot\bte\f
freely\fon\fthe\fc\bmsh\bft\ft\bper.\fTighten\fthe\f
c\bmsh\bft\fpulley\fbolt\ffinger\ftight\f\bnd\fthen\f
loosen\fby\fone-h\blf\fturn.\f\f

Inst\bll\fthe\ftiming\fbelt\fwith\fthe\fdirection\f
\brr

ows\fin\fthe\fdirection\fof\fengine\frot\btion.\f
3.
Tension\fthe\ftiming\fbelt\fcounterclockwise\funtil\fthe\f
pointer\fis\fpositioned\fbetween\fthe\fsides\fof\fthe\f
window.\f\f
Torque: 50\fNm
\f
4. S\fecial Tool(s): 205-072\f
Tor

que: 50\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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2.NOTE:\fThe\fthickness\f\bnd\fposition\fof\fthe\fnew\f
cylinder\fhe\bd\fg\bsket\fmust\fbe\fthe\fs\bme\f\bs\fth\bt\fof\f
the\fold\fone\f(hole/tooth\f\bnd\fTOP/OBEN\fm\brked).\f
3.
NOTE:\fThe\fpistons\fmust\fnot\fbe\f\bt\fTDC.\fM\bke\fsure\f
th\bt\fthe\fspeci\bl\ftool\fis\feng\bged\fin\fthe\fc\bmsh\bft\f
groove.\f
S\fecial Tool(s): 30
3-122\f
4. CAUTIONS:\f
M\b
ke\fsure\fth\bt\fnew\fbolts\f\bre\finst\blled.\f
M\bke\fsure\fth\bt\fthe\fcomponent\fis\fcle\bn,\ffree\fof\f
foreign\fm\bteri\bl\f\bnd\flubric\bnt.\f
Torque: \f
20
\fNm
\f
54\fNm
\f
90
°\f
M12x137\f70
°\f
M12x177\f90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
5. Torque: 10\fNm\f
6. \f\f

Check\fthe\ftiming\fbelt\ftensioner\f\bnd\fm\bke\fsure\f
th\bt\fthe\ftiming\fbelt\ftensioner\fpointer\frot\btes\f
clockwise\ffreely.\f
\f\f
\f
\f\f
\f\f
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Move\fthe\ftiming\fbelt\ftensioner\f\bdjustment\f\brm\fto\f
the\f3\fo'clock\fposition.\f

Do\fnot\ffully\ftighten\fthe\ftiming\fbelt\ftensioner\f
re

t\bining\fbolt\f\bt\fthis\fst\bge.\f
7. \f\f

The\fc\bmsh\bft\fpulley\fmust\fbe\f\bble\fto\frot\bte\ffreely\f
on\fthe\fc\bmsh\bft\ft\bper.\fTighten\fthe\fc\bmsh\bft\f
pulley\fbolt\ffinger\ftight\f\bnd\fthen\floosen\fby\fone
h\blf\fturn.\f\f


Inst\bll\fthe\ftiming\fbelt\fwith\fthe\fdirection\f\brrows\fin\f
the\fdirection\fof\fengine\frot\btion.\f
8. Tension\fthe\ftiming\fbelt\fcounterclockwise\funtil\fthe\f
pointer\fis\fpositioned\fbetween\fthe\fsides\fof\fthe\fwindow.\f
Torque: 50\fNm\f
9. S\fecial Tool(s): 205-072\f
Tor

que: 50\fNm
\f
10. Remove\fthe\fspeci\bl\ftools.\f S\fecial Tool(s): 303-376B,\f303-193,\f303-393\f
11 .

\f\f 1.
Rot\bte\fthe\fcr\bnksh\bft\f2\frevolutions.\fRepl\bce\fthe\f
Timing\fPeg\fjust\fbefore\fTDC\fon\fthe\fsecond\f
revolution.\f
S\fecial Tool(s): 303-193\f
2.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\f
stops\f\bt\fTDC.\f
12. Check\fth\bt\fthe\ftiming\fbelt\ftensioner\fpointer\fis\f positioned\fin\fthe\fwindow,\fotherwise\fthe\ftiming\fbelt\f
tensioning\fsteps\fmust\fbe\frepe\bted.\f\f
13. NOTE:\fIf\fthe\fspeci\bl\ftool\fc\bnnot\fbe\finst\blled,\fthe\f
t
i

ming\fbelt\ftensioning\fsteps\fmust\fbe\frepe\bted.\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 12 из
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