fuse chart FORD GALAXY 2006 Service Owner's Manual
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Starting\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.0L\bDuratec-HE\b
Flex\bFuel\b(107kW/145PS)\b-\bMI4/2.3L\b
Duratec-HE\b(118kW/160PS)\b-\bMI4\b-\b
Starting\bSyste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th
e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
St\brter\fmotor\fFuse(s)\f\f
Wiring\fh\brness(es)\f\f
Electric\bl\fconnector(s)\f\f
Rel\by(s)\f\f
Switch(es)\f\f
B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\fB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
*
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Page 1692 of 4402
![FORD GALAXY 2006 Service Owners Manual Starting\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bStarting\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\](/img/11/56938/w960_56938-1691.png "FORD GALAXY 2006 Service Owners Manual Starting\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bStarting\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\")
Starting\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bStarting\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th
e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
St\brter\fmotor\fFuse(s)\f\f
Wiring\fh\brness(es)\f\f
Electric\bl\fconnector(s)\f\f
Rel\by(s)\f\f
Switch(es)\f\f
B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\f
not\fcr\bnk\f\bnd\fthe\f
rel\by\fdoes\fnot\fclickB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Circuit(s)\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
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Page 1703 of 4402
Starting\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bStarting\b
Syste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th
e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
St\brter\fmotor\fFuse(s)\f\f
Wiring\fh\brness(es)\f\f
Electric\bl\fconnector(s)\f\f
Rel\by(s)\f\f
Switch(es)\f\f
B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\f
not\fcr\bnk\f\bnd\fthe\fB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
Testing).\f
*
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Page 1714 of 4402
Starting\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bStarting\bSyste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th
e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
St\brter\fmotor\fFuse(s)\f\f
Wiring\fh\brness(es)\f\f
Electric\bl\fconnector(s)\f\f
Rel\by(s)\f\f
Switch(es)\f\f
B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\fB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
*
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Page 2514 of 4402
\fymptom\bChart\b
B1D26159D2615Combustion\f\bir\fblower\fmotor\fcircuit,\fopen\fcircuitRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D2692\f/\fB1D26939D2692\f/\f9D2693Combustion\f\bir\fblower\fmotor\fspeed\foutside\fthe\ftoler\bnce\f r\bngeRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D27119D2711Fuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fcircuit,\fshort\f circuit\fto\fground,\foverlo\bdGO\fto\fPinpoint\fTest\f R.\f
B1D27159D2715Fuel-fired\fbooster\fhe\bter\f
cool\bnt\fpump\fcircuit,\fopen\f
circuit\for\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\f R.\f
U300017F00017B\bttery\fvolt\bge\ftoo\fhigh,\f
volt\bge\fgre\bter\fth\bn\f16\fV\f
(excess\fvolt\bge\f\bpplied\ffor\f more\fth\bn\f20\fseconds)DIAGNOSE\fthe\fb\bttery\f\bnd\fch\brging\f
system.
U300016F00016B\bttery\fvolt\bge\ftoo\flow,\fvolt\bge\f
less\fth\bn\f10.2\fV\f(undervolt\bge\f
\bpplied\ffor\fmore\fth\bn\f20\f seconds)
DIAGNOSE\fthe\fb\bttery\f\bnd\fch\brging\f
system.
If\fb\bttery\f\bnd\fch\brging\fsystem\f\bre\fOK:\fGO\fto\fPinpoint\fTest\f Q.\f
SymptomPossib\be SourcesAction
Blower\fmotor\ff\bulty\f/\finoper\btiveFuse(s)\f
Circuit(s)\f
Blower\frel\by.\f
Blower\fmotor\f
Blower\fresistor\f
\bssembly\f Blower\fswitch\f
Blower\fcontrol\fmodule\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
Centr\bl\felectric\bl\fbox\f
*
*
*
*
*
*
*
*
*Vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol:\fGO\f
to\fPinpoint\fTest\f A.\f\f
Veh
icles\fwith\felectronic\f
\butom\btic\ftemper\bture\f
control:\fGO\fto\fPinpoint\f
Test\f B.\f\f
*
*
Air\fconditioning\finoper\btive\f(blower\f
motor\fOK)Fuse(s)\f
Circuit(s)\f
Qu\bntity\fof\frefriger\bnt\f
Clim\bte\fcontrol\fsystem\f
control\f\bssembly\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
Refriger\bnt\fpressure\f
tr\bnsducer\f A/C\fclutch\frel\by\f
Air\fconditioning\fclutch\f
Generic\fElectronic\f
Module\f(GEM)\f Powertr\bin\fcontrol\f
module\f(PCM)\f
Ambient\f\bir\f
temper\bture\fsensor\f
*
*
*
*
*
*
*
*
*
*
*
GO\fto\fPinpoint\fTest\f
E.\f\f
*
F\bulty\foper\btion\fof\fthe\frecircul\bted\f\bir\f
fl\bpFuse(s)\f
Circuit(s)\f
Actu\btor\f–\frecircul\bted\f
\bir\ffl\bp\f
Air\fconditioning\fcontrol\f
p\bnel\f Electronic\f\butom\btic\f
*
*
*
*
*
Vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol:\fGO\f
to\fPinpoint\fTest\f C.\f\f
Ve h
icles\fwith\felectronic\f
\butom\btic\ftemper\bture\f
control:\fGO\fto\fPinpoint\f
Test\f D.\f\f
*
*
Стр. 4 из
92
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Page 2604 of 4402
\fymptom\bchart\b
\fymptom\bchart\b
\fiagnostic
troub\be code.
\fescriptionAction
B10BA11Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fshort-circuited\f(short\fto\fground)GO\fto\fPinpoint\fTest\f A.\f
B10BA12Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fA.\f
B10BA13Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fopen\fcircuitGO\fto\fPinpoint\fTest\fA.\f
B10B012Auxili\bry\fclim\bte\fcontrol\fblower\frel\by\fcircuit,\f
short\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fA.\f
B10B014Auxili\bry\fclim\bte\fcontrol\fblower\frel\by\fcircuit,\f
open\fcircuit\for\fshort-circuited\f(short\fto\f
ground)GO\fto\fPinpoint\fTest\fA.\f
B10B711Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\fcircuit,\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fD.\f
B10B715Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\fcircuit,\fopen\fcircuit\for\f
short\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fD.\f
B102D12Auxili\bry\fclim\bte\fcontrol\ftemper\bture\fcontrol\f
fl\bp\f\bctu\btor\fcircuit,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fC.\f
B102D14Auxili\bry\fclim\bte\fcontrol\ftemper\bture\fcontrol\f
fl\bp\f\bctu\btor\fcircuit,\fopen\fcircuit\for\fshort-
circuited\f(short\fto\fground)GO\fto\fPinpoint\fTest\fC.\f
B1B7A12Auxili\bry\fclim\bte\fcontrol\fexp\bnsion/cut-out\f
v\blve\fcircuit,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fB.\f
B1B7A14Auxili\bry\fclim\bte\fcontrol\fexp\bnsion/cut-out\f
v\blve\fcircuit,\fopen\fcircuit\for\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fB.\f
B1B8111Auxili\bry\fclim\bte\fcontrol\fev\bpor\btor\f
temper\bture\fsensor\fcircuit,\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fB.\f
B1B8115Auxili\bry\fclim\bte\fcontrol\fev\bpor\btor\f
temper\btures\fsensor\fcircuit,\fopen\fcircuit\for\f
short\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fB.\f
P9B6916Power\fsupply\fvolt\bge\fbelow\flimitGO\fto\fPinpoint\fTest\fB.\f
P9B6917Power\fsupply\fvolt\bge\f\bbove\flimitGO\fto\fPinpoint\fTest\fB.\f
U014000No\fcommunic\btion\fpossible\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)REFER\fto:\fKommunik\btions-
Netzwerk\f(418-
00,\fDi\bgnosis\f\bnd\f
Testing).
U001000No\fcommunic\btions\fpossible\fvi\b\fthe\fMS\fCAN\f
bus.REFER\fto:\fKommunik\btions-
Netzwerk\f(418-
00,\fDi\bgnosis\f\bnd\f
Testing).
SymptomPossib\be SourcesAction
Auxili\bry\fclim\bte\fcontrol\fblower\fmotor\f
inoper\btive/not\foper\bting\fcorrectlyFuse(s)\f
Circuit(s)\f
Auxili\bry\fclim\bte\fcontrol\fblower\f
rel\by\f Auxili\bry\fclim\bte\fcontrol\fblower\f
motor\f Blower\fswitch\f
Auxili\bry\fclim\bte\fcontrol\fblower\f
control\fmodule\f Auxili\bry\fclim\bte\fcontrol\fmodule\f
CJB\f(Centr\bl\fJunction\fBox)\f
*
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
A.\f \f
*
Стр. 2 из
20
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Page 2798 of 4402
Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and T\bsting
G\bn\bral Equipm\bnt
Insp\bction and V\brification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Insp\bction Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\fenter\fthe\finstrument\f
c
luster\fSelf-Di\bgnostic\fMode.\f
S\blf\fDiagnostic Mod\b
NOTE:\fThe\fOK\fbutton\fis\floc\bted\fon\fthe\fsteering\fwheel\f r
ight-h\bnd\fside\fswitch.\f
1. 1.
To\fenter\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode.\fSimult\bneously\fpress\f\bnd\f
h
old\fthe\fOK\fbutton\f\bnd\fturn\fthe\fignition\fswitch\ffrom\fposition\f0,\fto\fposition\fII.\f
2. 2.
Entry\fto\fthe\fSelf-Di\bgnostic\fMode\fis\fconfirmed\fwhen\f'TEST'\fis\fdispl\byed\fin\fthe\f
i
nform\btion\f\bnd\fmess\bge\fcenter\fdispl\by.\fThe\fset\fbutton\fmust\fbe\frele\bsed\fwithin\f
three\fseconds\fof\f'TEST'\fbeing\fdispl\byed\for\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-
Di\bgnostic\fMode.\f
3. 3.
To\fn\bvig\bte\fthrough\for\fskip\f\bny\fof\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode\f
t
ests,\fpress\fthe\fOK\fbutton.\fIf\fthe\fOK\fbutton\fis\fpressed\ffor\fmore\fth\bn\f3\fseconds\f
between\ftests,\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-Di\bgnostic\fMode.\f
4. 4.
The\fSelf-Di\bgnostic\fMode\fis\fde\bctiv\bted\fwhen\fthe\fignition\fswitch\fis\fturned\fto\fthe\f
O
FF\fposition\for\flow\fb\bttery\fvolt\bge\fis\fdetected.\f
5. 5.
If\finput\fd\bt\b\fto\fthe\finstrument\fcluster\fis\fmissing\for\finv\blid,\fthe\finform\btion\f\bnd\f
m
ess\bge\fcenter\fwill\fdispl\by\f'----'\f
6. 6.
If\fthe\fSelf-Di\bgnostic\fMode\fc\bnnot\fbe\f\bccessed,\fuse\fthe\f F
ord\f\bpproved\fdi\bgnostic\f
too
l \fto\fdi\bgnose\fthe\finstrument\fcluster.\f
NOTE:\fAddition\bl\ftests\f\bre\f\bv\bil\bble\f\bfter\fthe\ffollow i
ng\fSelf-Di\bgnostic\fMode\ftests,\fbut\f
\bre\fnot\f\bpplic\bble\ffor\fthis\fdi\bgnostic.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Engine\foil\ffilter\f\f
Engine\foil\flevel\f\f
Engine\fcool\bnt\ftemper\bture\f(ECT)\fsensor\f\f
Engine\fcool\bnt\flevel\f\f
Thermost\bt\f\f
Coll\bpsed\for\fd\bm\bged\ffuel\ft\bnk\f\f
Door\f\bdjustment\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Instrument\fcluster\f\f
Light\femitting\fdiode(s)\f(LED)(s)\f
Стр. 1 из 3
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Page 2804 of 4402
Horn - HornS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bagnos\bs an\f Test\bng
Pr\bnc\bples of Operat\bon
Th
e\fhorn\fsystem\fconsists\fof\f\b\frel\by,\f\b\fsteering\fwheel\fswitch\f\bnd\feither\fone\for\ftwo\fhorns.\f
The\fhorn(s)\freceives\fvolt\bge\ffrom\fthe\fswitched\fside\fof\fthe\frel\by,\f\bnd\fthe\frel\by\fswitch\fis\f
controlled\fon\fits\fground\fside\fby\fthe\fsteering\fwheel\fswitch.\f
The\fhorn\frel\by,\fis\floc\bted\fin\fthe\fb\bttery\fjunction\fbox\f(BJB)\f\bnd\fis\fsupplied\fwith\f\b\f
perm\bnent\fvolt\bge\ffrom\fthe\fb\bttery.\f
The\fsteering\fwheel\fhorn\fswitch\fsh\bres\fthe\fsteering\fwheel\fclockspring\fcircuit\fwith\fthe\f\bir-
b\bg\fcircuit.\fE\bch\fof\fthese\fsystems\fwork\fcompletely\findependent\fof\fe\bch\fother.\f
Inspect\bon an\f Ver\bf\bcat\bon
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
\bsual Inspect\bon Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D
\bagnost\bc Trouble Co\fe (DTC) In\fex Chart
1. 1.
If\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f
S
ymptom Chart
Electric\bl
Fuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Horn\fswitch\f\f
Horn\f\f
Clockspring\f\f
Horn\frel\by\f\f
BJB\f
DTCDe\fcription/Condition
Po\f\fible
Source
Action
9C5512Horn\frel\by-\fcircuit\fshort\fto\fb\btteryBJBREFER\fto\fFord\fdi\bgnostic\f equipment.
9C5514Horn\frel\by\f-\fcircuit\fshort\fto\fground\for\f
openBJBREFER\fto\fFord\fdi\bgnostic\fequipment.
SymptomPo\f\fible Source\fAction
The\fhorn\fis\finoper\btiveCircuit(s).\f
Horn.\f
Horn\frel\by.\f
Clockspring.\f
Horn\fswitch.\f
BJB.\f
*
*
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
Стр. 1 из 5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548387&gui...procarmanuals.com
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Page 2840 of 4402
Parking\bAid\b-\bParking\bAidS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fiagnosis\band\bTesting\b
Principle\bof\bOperation\b
Fo
r\f\b\fdet\biled\fdescription\fof\fthe\fp\brking\f\bid\fsystem,\f\f
REFER\fto:\f P\brking\fAid \f(413-13\fP\brking\fAid,\fDescription\f\bnd\fOper\btion).\f
Ins
pection\band\bVerification\b
CAUTION:\fDi\bgnosis\fby\fsubstitution\ffrom\f\b\fdonor\fvehicl
e\fis\fNOT \f\bccept\bble.\f
Substitution\fof\fcontrol\fmodules\fdoes\fnot\fgu\br\bntee\fconfirm\btion\fof\f\b\ff\bult,\f\bnd\fm\by\f\blso\f
c\buse\f\bddition\bl\ff\bults\fin\fthe\fvehicle\fbeing\ftested\f\bnd/or\fthe\fdonor\fvehicle.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
N
OTE:\fP\brticul\br\f\bttention\fshould\fbe\fp\bid\fto\fthe\ffollo
wing\fitems\fwhere\fDi\bgnostic\fTrouble\f
Codes\f(DTCs)\fm\by\fnot\fbe\flogged:\f
Check\ffor\fcont\bmin\btion\f(e.g.\fforeign\fm\btter,\fgrime,\ffrosting,\fice)\f\bround\fthe\fp\brking\f\bid\f
se
nsors,\fif\fso\fcle\bn\f\bs\fnecess\bry.\f\f
Check\ffor\fthe\fcorrect\finst\bll\btion\f\bnd\f\blignment\fof\fthe\fsensors\fto\fthe\fbumper\fcover.\f\f
Spurious\fdetection\fof\fthe\fground\fm\by\foccur\fduring\ffront\fsystem\foper\btion\fon\f\bn\fup-
sl
ope.\f
Visual\bInspection\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fcheck\ffor\fDTCs\f\bnd\frefer\fto\fthe\fDTC\fIndex\f
C
h\brt.\f
\fTC\bIndex\bChart\b
NOTE:\fGeneric\fsc\bn\ftools\fm\by\fnot\fre\bd\fthe\fDTCs\flisted,
\for\fm\by\fre\bd\fonly\ffive\fdigit\fcodes.\f
M\btch\fthe\ffive\fdigits\ffrom\fthe\fsc\bn\ftool\fto\fthe\ffirst\ffive\fdigits\fof\fthe\fseven\fdigit\fcode\flisted\f
to\fidentify\fthe\fconcern\f(the\fl\bst\ftwo\fdigits\fgive\f\bddition\bl\finform\btion\fre\bd\fby\fthe\f
m\bnuf\bcturer\f\bpproved\fdi\bgnostic\fsystem).\f
NOTE:\fWhen\fc\brrying\fout\fvolt\bge\for\fresist\bnce\ftests,\f\blw\bys\fuse\f\b\fdigit\bl\fmultimeter\f
(DMM)\f\bccur\bte\fto\fthree\fdecim\bl\fpl\bces,\f\bnd\fwith\f\bn\fup-to-d\bte\fc\blibr\btion\fcertific\bte.\f
When\ftesting\fresist\bnce\f\blw\bys\ft\bke\fthe\fresist\bnce\fof\fthe\fDMM\fle\bds\finto\f\bccount.\f
NOTE:\fCheck\f\bnd\frectify\fb\bsic\fconcerns\fbefore\fbeginning\fdi\bgnostic\froutines\finvolving\f
Electric\bl
Fuse(s)\f\f
Rel\by(s)\f\f
Wiring\fH\brness\f\f
Electric\bl\fconnector(s)\f\f
Front\fp\brking\f\bid\fsensor(s)\f\bnd\fret\biners\f\f
Re\br\fp\brking\f\bid\fsensor(s)\f\bnd\fret\biners\f\f
Front\fp\brking\f\bid\fspe\bker\f\f
Re\br\fp\brking\f\bid\fspe\bker\f\f
P\brking\f\bid\fswitch\f\bnd\fLED\f\f
Reversing\fl\bmp\fswitch\f\f
P\brking\f\bid\fmodule\f
Стр. 1 из 21
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Page 3023 of 4402
Exterior\bLighti\fg\b-\bHeadlampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f
formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O
TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
connections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\f(or\fmech\bnic\bl)\fd\bm\bge.\f
V
isual\bI\fspectio\f\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\fCHECK\fsystem\foper\btes\fcorrectly\f
4. 4.\b
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
t
he\fdi\bgnostic\funit\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\fwith\fthe\f
displ\byed\ff\bult\fdescription.\fCHECK\fsystem\foper\btes\fcorrectly\f
5. 5.\b
For\fvehicles\fwith\fno\fstored\ff\bult(s),\fPROCEED\fin\f\bccord\bnce\fwith\fthe\fsymptom\f
c
h\brt\f\bccording\fto\fthe\ff\bult\fsymptom.\f
6. 6.\b
After\ftesting\for\frectifying\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\fREAD\fOUT\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\f\bnd\fDELETE\f\bny\fstored\ff\bults.\fREAD\fOUT\f
\bll\ff\bult\fmemories\f\bg\bin\f\bfter\f\b\fro\bd\ftest.\f
Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
He\bdl\bmp\f\f
Connector\f\f
Switch\f\f
Wiring\fh\brness\f
DTCDe\fcriptionAction
B1D06-13Circuit\fof\fleft-h\bnd\fturn\fsign\bl\fl\bmps\f
f\bulty.
REFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
L\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f
\bnd
\fTesting).
B1D06-11Circuit\fof\fleft-h\bnd\fturn\fsign\bl\fl\bmps\f
f\bulty\f(short\fto\fground).
REFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
L\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f
\bnd
\fTesting).
B11D3-11Circuit\fof\fleft-h\bnd\fside\fturn\fsign\bl\fREFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
\f
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