steering wheel FORD GALAXY 2006 Service Owner's Manual

The\ftire\fpressures\fon\f\bll\f4\ftires\f\bre\fdispl\byed\fin\fthe\fmess\bge\fcenter\fof\fthe\finstrument\f
cluster,\f\bfter\fbeing\frel\byed\fby\fthe\fCJB.\fW\brnings\f\bre\f\blso\fvisu\blly\fdispl\byed\fby\fthe\f\bmber\f
\bnd\fred\fw\brning\findic\btors\f\bnd\f\b\fmess\bge\fis\fdispl\byed\fin\fthe\finform\btion\f\bnd\fmess\bge\f
center.\f
The\fw\brning\findic\btors\f\bre\fdriven\fby\fCAN\fmess\bges\ffrom\fthe\fCJB.\f
Ti\fe P\fessu\fe Mo\bito\fi\bg System Load Setti\bg
The\ftire\fpressure\fmonitoring\fsystem\flo\bd\fsetting\fswitch\fis\fused\fby\fthe\fdriver\fto\fset\fthe\f
re
quired\flo\bd\fconditions\fof\fthe\fvehicle,\fnorm\bl\flo\bd\for\fhigh\flo\bd.\f
Using\fthe\fbutton\floc\bted\fon\fthe\fsteering\fwheel\fright-h\bnd\fside\fswitch,\fselect\fthe\f
Inform\btion/Tires\fmenu\f(loc\bted\fin\fthe\finstrument\fcluster\finform\btion\f\bnd\fmess\bge\f
center).\f
To\fset\fthe\ftire\fpressure\fmonitoring\fsystem\flo\bd\fsetting\frequired,\fselect\fSet\fup/Tires\fmenu.\f
The\ftire\fpressure\fmonitoring\fsystem\flo\bd\fsetting\fc\bn\fnow\fbe\fselected:\f\f
·\fLow\flo\bd\f
·\fHigh\flo\bd\f
To\fconfirm\fthe\fsetting\fselect\fOK.\f \f\f
\f\f
\f\f
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04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G840872&gui...procarmanuals.com
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or\fr\bdi\bl\frunout\fof\f
wheel\for\ftire.\fsuit\bble\fdi\bl\findic\btor\fg\buge\f\bnd\fholding\ffixture,\f
CHECK\fl\bter\bl\f\bnd\fr\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\ftire\f
\bssemblies.\fINSTALL\fnew\fwheel\f\bnd\ftire\f\bssemblies\f\bs\f
necess\bry.\fREFER\fto:\f(204-04\fWheels\f\bnd\fTires)\fWheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
Wobble\for\f
shimmy\f
\bffecting\fwheel\f
runout
D\bm\bged\fwheel.\f
*INSPECT\fthe\fwheel\frims\ffor\fd\bm\bge.\fBALANCE\fthe\f
wheel\f\bnd\ftire\f\bssemblies.\fUsing\f\b\fsuit\bble\fdi\bl\f
indic\btor\fg\buge\f\bnd\fholding\ffixture,\fCHECK\fl\bter\bl\f\bnd\f
r\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\ftire\f\bssemblies.\f
INSTALL\fnew\fwheel\f\bnd\ftire\f\bssemblies\f\bs\fnecess\bry.\f
REFER\fto:\f(204-04\fWheels\f\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
Front\fwheel\f
be\bring.\f
*CHECK\for\fINSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Excessive\f
vehicle\f
vibr\btion,\f
rough\fsteeringSuspension\f
components.\f
*CHECK\for\fINSTALL\fnew\fsuspension\fcomponents\f\bs\f
necess\bry.\f\f
*
Vehicle\f
vibr\btions\ffrom\f
wheels\f\bnd\f
tires
Incorrect\ftire\f
pressure(s).\f
*ADJUST\fthe\ftire\fpressure(s).\f
*
Wheel\for\ftire\f
imb\bl\bnce.\f
*BALANCE\fthe\fwheel\f\bnd\ftire\f\bssemblies.\f
*
Uneven\ftire\fwe\br.\f
*INSTALL\f\b\fnew\ftire(s)\f\bs\fnecess\bry.\fREFER\fto:\f Wheel\f
\bnd
\fTire \f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
*
Br\bke\fdisc\f
imb\bl\bnce.\f
*CHECK\fthe\fbr\bke\fdisc\ffor\fforeign\fm\bteri\bl.\f
*
W\bter\fin\ftire(s).\f
*REMOVE\fthe\fw\bter.\f\f
*
Bent\fwheel.\f
*INSTALL\f\b\fnew\fwheel\f\bnd\ftire\f\bssembly.\fREFER\fto:\f
Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
*
Incorrectly\fse\bted\f
tire\fbe\bd.\f
*SPIN\fthe\fwheel\fon\fthe\fvehicle.\fEXAMINE\fthe\f\bre\b\f
where\fthe\ftire\f\bnd\fthe\fwheel\fmeet.\fIf\fth\bt\fsection\fof\f
the\ftire\f\bppe\brs\fto\fw\bver\fwhile\fbeing\frot\bted,\fthe\ftire\f
be\bd\fm\by\fnot\fbe\fcorrectly\fse\bted\fon\fthe\fwheel.\f
REMOVE\fthe\ftire\f\bnd\fCLEAN\fthe\fbe\bd\fse\bt\f\bre\bs\fon\f
both\fwheel\f\bnd\ftire.\f
*
Excessive\fl\bter\bl\f
or\fr\bdi\bl\frunout\fof\f
wheel\for\ftire.\f
*BALANCE\fthe\fwheel\f\bnd\ftire\f\bssemblies.\fUsing\f\b\f
suit\bble\fdi\bl\findic\btor\fg\buge\f\bnd\fholding\ffixture,\f
CHECK\fthe\fl\bter\bl\f\bnd\fr\bdi\bl\frunout\fof\fthe\fwheel\f\bnd\f
tire\f\bssemblies.\fINSTALL\fnew\fwheel\f\bnd\ftire\f
\bssemblies\f\bs\fnecess\bry.\fREFER\fto:\f(204-04\fWheels\f
\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
Foreign\fm\bteri\bl\f
between\fwheel\f
mounting\ff\bce\f\bnd\f
hub\fmounting\f
surf\bce.\f
*CLEAN\fmounting\fsurf\bces.\f
*
Front\fwheel\f
be\bring.\f
*CHECK\for\fINSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Rust\fstre\bks\f
from\fthe\fwheel\f
stud\fholes\fin\f
the\fwheel
Wheel\fnuts.\f
*REMOVE\fthe\fwheel\f\bnd\ftire\f\bssembly.\fInspect\fthe\f
wheel\fnuts\f\bnd\fwheel\f\bnd\ftire\f\bssembly\ffor\fd\bm\bge.\f
INSTALL\fnew\fwheel\fnuts\f\bnd\fwheel\f\bnd\ftire\f
\bssemblies\f\bs\fnecess\bry.\fREFER\fto:\f(204-04\fWheels\f
\bnd\fTires)\f Wheel\f\bnd\fTire\f(Remov\bl\f\bnd\fInst\bll\btion).\f
*
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Anti-Lo\bk Cont\fol - Stability Assist - Anti-
Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\b\fiption and Ope\fation
\f\f
Des\b\fiption
Y\bw\fr\bte\fsensor\f\bnd\f\bccelerometer\f
Steering\fwheel\frot\btion\fsensor\f
Hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fst\bbility\f\bssist\fmodule\f\bssembly\f
The\fst\bbility\f\bssist\fmodule\f\bdds\f\b\ffurther\ffunction\fknown\f\bs\felectronic\fst\bbility\fprogr\bm\f
( E

SP)\fto\fthe\f\bnti-lock\fbr\bke\fsystem\f(ABS)\f\bnd\fincludes\f\b\ftr\bction\fcontrol\ffunction.\fWhere\bs\f
the\fABS\fprevented\fwheel\flock\fup\fduring\fbr\bking,\fthe\ftr\bction\fcontrol\ffunction\fcontrols\f
wheel\fslip\fduring\f\bcceler\btion\f(longitudin\bl\fdyn\bmics)\f\bnd\fthe\fESP\fst\bbilizes\fthe\fvehicle\f
\bbout\fits\fvertic\bl\f\bxis.\f
Sensors\fme\bsure\fthe\fposition\fof\fthe\fsteering\fwheel,\fthe\fpressure\fin\fthe\fbr\bke\fm\bster\f
cylinder,\fthe\fy\bw\fvelocity\f(y\bw\fr\bte)\f\bnd\fthe\f\bcceler\btion\ftr\bnsverse\fto\fthe\fvehicle\f(l\bter\bl\f
\bcceler\btion).\fThis\fm\bkes\fit\fpossible\fto\fcomp\bre\fthe\fdriver's\fintention\fwith\fthe\fmoment\bry\f
vehicle\fbeh\bviour\fso\fth\bt\fin\fthe\fevent\fof\fthe\fvehicle\fbecoming\funst\bble,\fESP\fc\bn\finiti\bte\fthe\f
\bppropri\bte\fcorrective\f\bction.\f
The\fESP\frecognizes\fcritic\bl\fdriving\fconditions,\fsuch\f\bs\fp\bnic\fre\bctions\fin\fd\bngerous\f
situ\btions,\f\bnd\fst\bbilizes\fthe\fvehicle,\fwithin\fthe\fphysic\bl\flimits,\fby\findividu\blly\fbr\bking\fe\bch\f
wheel\f\bnd\fgiving\fengine\fcontrol\fintervention\fwithout\fneed\ffor\fthe\fdriver\fto\f\bctu\bte\fthe\f
br\bke\for\fthe\f\bcceler\btor\fped\bl.\f
St\bbility\f\bssist\fcomponents\f
The\fESP\fuses\fthe\fs\bme\fcomponents\f\bs\fthe\fABS\fprogr\bm\fwith\fthe\f\bddition\fof\fthe\ffollowing:\f
*\fSt\bbility\f\bssist\fmodule:\fThis\fis\f\btt\bched\fto\fthe\fHCU\f\bnd\fis\ffitted\finste\bd\fof\fthe\fABS\f
module.\fThe\fst\bbility\f\bssist\fmodule\fc\brries\fout\fthe\fs\bme\ffunction\f\bs\fthe\fABS\fmodule.\f
*\fY\bw\fr\bte\fsensor\f\bnd\f\bccelerometer:\fThis\fsensor\fcluster\fcombines\fthe\fy\bw\fr\bte\f\bnd\fthe\f
l\bter\bl\f\bcceler\btion\fsensors\fin\f\b\fsingle\fcomponent.\fThe\fsensor\fis\f\btt\bched\fthe\ffloor\f
crossmember.\f
*\fSteering\fwheel\frot\btion\fsensor:\fThis\fsensor\fme\bsures\fthe\frot\btion\fof\fthe\fsteering\fwheel.\f Item
1
2
3
\f
Pa\ft Numbe\f -
-
-
Стр. 1 из 2
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Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
SpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants,\bFluids,\bSealers\band\bAdhesives\b
Steering\bWheel\bFree\bplay\b
Turning\bEffort\bTest\b
Fluids
Hydr\bulic\fFluid\fwith\fthe\fspecific\btion\fWSS-M2C204-A2\f(green\ffluid)\fc\bn\f\blso\fbe\fused\fto\ftop\fup\f
or\ffill\fsteering\fsystems\fth\bt\f\bre\ffilled\fwith\fHydr\bulic\fFluid\fwith\fthe\fspecific\btion\f98SX-M2C195-
AB\f(red\ffluid).
mm
Me\bsured\f\bt\fthe\fsteering\fwheel\fouter\frim\fwith\fthe\fengine\frunning±3
\bffor\f (Nm)\bffor\f (lb-in)
Turning\feffort1089
Стр. 1 из 1
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Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Special\bTool(s)\b
Gen

eral\bEquipment\b
Inspection\band\bVerification\b 1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b Symptom\bChart\b
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f\f
Simul\btor,\fDriver\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bins\f
501-073\f(40-016)\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

Tire\fpressure(s)\f\f

Accessory\fdrive\fbelt\f\f

Loose\ftie-rod\fend(s)\f\f

Tie-rod(s)\f\f

Steering\fge\br\fhousing\f\f

Loose\fstrut\f\bnd\fspring\f\bssemblies\f
or

\fb\bll\fjoints\f\f

Loose\fpinch\fbolts\fon\fsteering\f
co

lumn\fsh\bft\fflexible\fcoupling\f\f

Wheels\f\bnd\ftires\f\f

Power\fsteering\flines\ffluid\fle\bks\f\f

Steering\fge\br\fbellows\f

B\bttery\f\f

B\bttery\fc\bbles\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\felectric\bl\fconnectors\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\fret\bining\fscrew\f\f

Fuses\f\f

Power\fsteering\fpressure\f(PSP)\fswitch\f
\fymptomPossib\be \fourcesAction
Drift\fleft\for\frightVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\fREFER\fto:\f(204-00\fSuspension\f
System\f-\fGener\bl\fInform\btion)\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures),\f
Re\br\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
\f\f
\f\f
Стр. 1 из
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Incorrect\ffront\f
subfr\bme\f\blignment.\f
*Using\fthe\fspeci\bl\ftool\f\bnd\f\b\fsuit\bble\fw\bsher,\f
CHECK\fthe\ffront\fsubfr\bme\f\blignment.\f\f
REFER\fto:\f Front\fSubfr\bme \f(502-00\fUni-Body,\f
Sub

fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
Worn\ffront\fwheel\f
be\brings.\f
*CHECK\f\bnd\fINSTALL\fnew\fwheel\fbe\brings\f\bs\f
necess\bry.\f\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Br\bke\fsystem.\f
*CHECK\fthe\fbr\bke\fsystem.\f\f
REFER\fto:\f Br\bke\fSystem\f(206-00\fBr\bke\fSystem\f-
\f
Gener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Wheels\f\bnd\ftires.\f
*REFER\fto:\f Wheels\f\bnd\fTires\f(204-04\fWheels\f\bnd\f
Tir
es,\fDi\bgnosis\f\bnd\fTesting).\f
*
Steering\fwheel\f
off\fcenterVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\f\f
REFER\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Suspension\flower\f
\brm\fb\bll\fjoint.\f
*CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\fComponent\f
Test.\f\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Vibr\btionIncorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\f\f
REFER\fto:\f Front\fToe\fAdjustment \f(204-00\f
Su s

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Wheels\f\bnd\ftires.\f
*CHECK\fthe\fwheels\f\bnd\ftires.\fBALANCE\for\f
INSTALL\fnew\fwheels\f\bnd\ftires\f\bs\fnecess\bry.\f\f
REFER\fto:\f Wheels\f\bnd\fTires\f(204-04\fWheels\f\bnd\f
Tir

es,\fDi\bgnosis\f\bnd\fTesting).\f
*
D\bm\bged\for\fworn\f
front\fwheel\fbe\brings.\f
*CHECK\f\bnd\fINSTALL\fnew\fwheel\fbe\brings\f\bs\f
necess\bry.\f\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Front\fstrut\f\bnd\f
spring\f\bssemblies.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\fcomponents\f
\bs\fnecess\bry.\f\f
*
D\bm\bged\ffront\f
suspension\flower\f\brm
(s).\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\fcomponents\f
\bs\fnecess\bry.\f\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\feffort\fis\f
high/lowPower\fsteering\fhose\f
restriction.\f
*CHECK\fthe\fpower\fsteering\fhoses\ffor\fd\bm\bge,\f
kinks\for\frestrictions.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Power\fsteering\ffluid\f
cont\bmin\btion.\f
*FLUSH\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fFlushing \f(211-
00 \f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Стр. 2 из
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Components\bTests\b
Steering\bLinkage\b1. 1.\b
Gr\bsp\fthe\fsteering\fwheel\ffirmly\f\bnd\fmove\fit\fup\f\bnd\fdown\f\bnd\fto\fthe\fleft\f\bnd\fright\f
w
ithout\fturning\fthe\fsteering\fwheel\fto\fcheck\fthe\fsteering\fcolumn\fbe\bring\ffor\fwe\br,\f
steering\fcolumn\fsh\bft\ffor\fwe\br,\fsteering\fwheel\ffor\flooseness\f\bnd\fsteering\fcolumn\f
for\flooseness.\fIf\fthe\fsteering\fcolumn\fbe\bring\for\fthe\fsteering\fcolumn\fsh\bft\fis\fworn\f
inst\bll\f\b\fnew\fsteering\fcolumn.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
If\fthe\fsteering\fwheel\for\fthe\fsteering\fcolumn\fis\floose,\ftighten\fthe\fsteering\fwheel\for\f
the\fsteering\fcolumn\fret\bining\fbolts.\f\f
2. 2.\b
With\fthe\fro\bd\fwheels\fin\fthe\fstr\bight\f\bhe\bd\fposition,\fgently\fturn\fthe\fsteering\fwheel\f
t
o\fthe\fleft\f\bnd\fthe\fright\fto\fcheck\ffor\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
3. 3.\b
There\fshould\fbe\fno\fexcessive\ffree\fpl\by\f\bt\fthe\fsteering\fwheel\frim.\fIf\fthere\fis\f
e
xcessive\ffree\fpl\by,\fCHECK\fthe\ftie-rod\finner\f\bnd\fouter\fb\bll\fjoints,\fREFER\fto\fTie-Rod\f
Component\fTest\fin\fthis\fprocedure.\fCHECK\fthe\fsteering\fcolumn\funivers\bl\fjoint,\f
REFER\fto\fSteering\fColumn\fUnivers\bl\fJoint\fComponent\fTest\fin\fthis\fprocedure.\fIf\f
there\fis\fno\ffree\fpl\by\fin\fthe\ftie-rod\f\bnd\fthe\fsteering\fcolumn,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\fSteering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
(Kent)\fDiesel\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel,\fVehicles\fWith:\fElectro-
Hydr\bulic\f
Power\fSteering\f(EHPS)\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
Tie-rod.\f
*CARRY\fOUT\fthe\fTie-Rod\fComponent\fTest.\fREFER\f
to\fTie-Rod\fComponent\fTest.\f
*
Steering\fdoes\fnot\f
v\bry\fwith\f
incre\bsed\fwheel\f
rot\btion
Worn\ftie-rod\fends.\f
*INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\f\f
REFER\fto:\fTie\fRod\fEnd\f(211-
03\fSteering\fLink\bge,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Worn\ffront\f
suspension\fbushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Worn\fsuspension\fb\bll\f
joints.\f
*
CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\fComponent\f
Test.\f\f
*
Steering\fge\br\f
insul\btor\fbushings\f
worn\for\fperished.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Loose\fsteering\fge\br\f
ret\bining\fbolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fGe\br\f(211-
02\fPower\fSteering,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Loose\fsteering\f
column\fret\bining\f
bolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\f
Column,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Loose\fsteering\f
column\fto\fsteering\f
ge\br\fpinion\fret\bining\f
bolt.\f
*CHECK\f\bnd\fINSTALL\f\b\fnew\fbolt\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\f
Column,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Excessive\fsteering\f
ge\br\fb\bckl\bsh.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.\f
*
Steering\f\bssist\f
does\fnot\fv\bry\f
with\fvehicle\f
\bssistPowertr\bin\fcontrol\f
module\f(PCM).\f
*REFER\fto\fWDS.\f
*
Electro-hydr\bulic\f
power\fsteering\f
(EHPS)\fcontrol\f
module.\f
*REFER\fto\fWDS.\f
*
Стр. 4 из 8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su

Tie\fRod\b1. 1.\b
Noises\fsuch\f\bs\fknocks,\fwhich\fm\by\f\bppe\br\fto\forigin\bte\ffrom\fthe\fsteering\flink\bge,\f
m
\by\f\blso\fbe\fgener\bted\fby\ffront\fsuspension\fcomponents.\f\f
REFER\fto:\fNoise,\fVibr\btion\f\bnd\fH\brshness\f(NVH)\f(100-04\fNoise,\fVibr\btion\f\bnd\f
H\brshness,\fDi\bgnosis\f\bnd\fTesting).\f
2. 2.\b
R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
R
EFER\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btion).\f
3. 3.\b
Firmly\fgr\bsp\fthe\fro\bd\fwheel\f\bnd\f\bpply\f\b\frocking\fmotion\fchecking\ffor\f\bny\ffree\fpl\by\f
i
n\fthe\fwheel\fbe\bring\for\fsuspension\fcomponents.\f
4. 4.\b
Turn\fthe\fsteering\fwheel\fto\fposition\fthe\fsteering\flink\bge\f\bg\binst\fthe\fright-h\bnd\f
s
teering\flock\fstop.\f
5. 5.\b
With\fthe\f\bid\fof\f\bnother\ftechnici\bn\fholding\fthe\fsteering\flink\bge\f\bg\binst\fthe\fright-
h
\bnd\fsteering\flock\fstop,\ffirmly\fgr\bsp\fthe\fro\bd\fwheel\f\bnd\f\bpply\f\b\frocking\fmotion\f
checking\ffor\f\bny\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
6. 6.\b
Det\bch\fthe\fsteering\fge\br\fboot\ffrom\fthe\fsteering\fge\br\fbody\f\bnd\fcheck\ffor\ffree\fpl\by\f
\b
t\fthe\ftie-rod\finner\fb\bll\fjoint.\f \f\f
\f\f
\f\f
Стр. 5 из
8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su

7.7.\b
If\fthere\fis\ffree\fpl\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint,\finst\bll\f\b\fnew\ftie-rod.\f\f
R EFER\fto:\fTie\fRod\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
8. 8.\b
Check\fthe\ftie-rod\fend\ffor\ffree\fpl\by.\fInst\bll\f\b\fnew\ftie-rod\fend\fif\fnecess\bry.\f\f
R
EFER\fto:\fTie\fRod\fEnd\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. 9.\b
Turn\fthe\fsteering\fwheel\fto\fposition\fthe\fsteering\flink\bge\f\bg\binst\fthe\fleft-h\bnd\f
s
teering\flock\fstop.\f
10. 10.\b
With\fthe\f\bid\fof\f\bnother\ftechnici\bn\fholding\fthe\fsteering\f\bg\binst\fthe\fleft-h\bnd\f
s
teering\flock\fstop,\ffirmly\fgr\bsp\fthe\fro\bd\fwheel\f\bnd\f\bpply\f\b\frocking\fmotion\fchecking\f
for\f\bny\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
11. 11.\b
Det\bch\fthe\fsteering\fge\br\fboot\ffrom\fthe\fsteering\fge\br\fbody\f\bnd\fcheck\ffor\ffree\f
p
l\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint.\f
12. 12.\b
If\fthere\fis\ffree\fpl\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint,\finst\bll\f\b\fnew\ftie-rod.\f\f
R
EFER\fto:\fTie\fRod\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
13. 13.\b
Check\fthe\ftie-rod\fend\ffor\ffree\fpl\by.\fInst\bll\f\b\fnew\ftie-rod\fend\fif\fnecess\bry.\f\f
R
EFER\fto:\fTie\fRod\fEnd\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Turning\bEffort\bTest\b
1. 1.\b
Before\fc\brrying\fout\fthe\fturning\feffort\ftest,\fm\bke\fsure\fth\bt\fthe\ffollowing\f\bre\f
s
ervice\bble:\f

Suspension\fcomponents.\f\f

Steering\fcolumn.\f\f

Toe\f\bdjustment.\f\f
RE

FER\fto:\f Front\fToe\fAdjustment \f(204-00\fSuspension\fSystem\f-\fGener\bl\fInform\btion,\f
Ge n

er\bl\fProcedures).\f

Tire\fpressures.\f
2 . 2.\b
P\brk\fthe\fvehicle\fon\f\b\fdry,\feven\fsurf\bce\f\bnd\f\bpply\fthe\fp\brking\fbr\bke.\f \f
\f
\f\f
Стр. 6 из
8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su

3.3.\b
Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. 4.\b
Connect\fthe\f\bir\fb\bg\fsimul\btors\fto\fthe\fsub-h\brnesses\fin\fpl\bce\fof\fthe\fdriver\f\bir\fb\bg\f
m
odule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.\b
St\brt\fthe\fengine\f\bnd\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\fsever\bl\ftimes\funtil\f
t
he\fpower\fsteering\ffluid\fh\bs\fre\bched\fnorm\bl\foper\bting\ftemper\bture.\f
6. 6.\b
Using\f\b\fsuit\bble\ftorque\fwrench\f\bnd\fsocket,\fcheck\fthe\fsteering\fwheel\fturning\feffort.\f
7.7.\b
If\fthe\fsteering\fwheel\fturning\feffort\fis\fgre\bter\fth\bn\fthe\fspecific\btion,\finst\bll\f\b\fnew\f
s teering\fge\br.\fREFER\fto:\f\f
Specific\btions\f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fSpecific\btions),\f
St
eering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Steering\bColumn\bUniversal\bJoint\b
1. WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\fflexible\fcoupling\fbolt\fis\finst\blled.\f
1.\b Det\bch\fthe\fsteering\fcolumn\ffrom\fthe\fsteering\fge\br\fpinion.\f

Disc\brd\fthe\fsteering\fcolumn\fto\fsteering\fge\br\fpinion\fret\bining\fbolt.\f\f
2. 2.\b
Check\ffor\fsmooth\fmovement\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint.\f
1
. Hold\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyoke.\f
2.
Articul\bte\fthe\ffree\fyoke\fin\f\b\ffigure\fof\feight\fmovement.\f

If\fthe\fmovement\fis\fnot\fsmooth\for\fresist\bnce\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f
\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. 3.\b
Hold\fboth\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyokes\f\bnd\ftwist\fthem\fclockwise\f
\b
nd\fcounterclockwise.\f

If\fmovement\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f\f
RE

FER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
Стр. 7 из 8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su