suspension FORD GALAXY 2006 Service Owner's Manual

Inst\bll\btion).\f
N\b REINSTALL\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\f GO\fto\fB10
.\f
B10: CARRY OUT A ROAD TEST
C\brry\fout\f\b\fro\bd\ftest.\f\f
REFER\fto:\fRo\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bnd

\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes REFER\fto:\f Noise,\fVibr\btion\f\bnd\fH\brshness\f(NVH) \f(100-04\fNoise,\fVibr\btion\f
\bnd

\fH\brshness,\fDi\bgnosis\f\bnd\fTesting).\f
N\b Vehicle\fcondition\fcorrected.\f
PINPOINT TEST C : VEHICLE LEAN
TEST
CON\fITIONS\fETAILS/RESULTS/ACTIONS
C1: VEHICLE LEAN
Det\bch\fthe\flo\bd\flevelling\fshock\f\bbsorbers\ffrom\fthe\fwheel\fknuckles.\f\f1
Does\fthe\fvehicle\fle\bn?\f
Yes Inst\bll\fnew\fre\br\fsprings.\fREFER\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b CARRY\fOUT\fthe\fLo\bd-Levelling\fShock\fAbsorber\fComponent\fTest\fin\fthis\f
section.\f
PINPOINT TEST D : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
D1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f

(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f

(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f

(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f

(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
\f\f
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PINPOINT TEST E : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
E1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f

(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f

(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f

(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f

(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST F : SHOCK ABSORBER SOLENOID CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
F1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpins,\f
h\brness\fside:\f

(Left\ffront)\fC1CD03\fpin\f1,\fcircuit\fCCD03B\f(WH/BU)\f
\bnd

\fC4CD01-B\fpin\f6,\fcircuit\fCCD03C\f(WH/BU).\f\f

(Right\ffront)\fC1CD04\fpin\f1,\fcircuit\fCCD04B\f(GY/YE)\f
\bnd

\fC4CD01-B\fpin\f9,\fcircuit\fCCD04C\f(GY/YE).\f

(Left\fre\br)\fC4CD05\fpin\f1,\fcircuit\fCCD05A\f(GN/BU)\f
\bnd

\fC4CD01-B\fpin\f2,\fcircuit\fCCD05B\f(GN/BU).\f\f

(Right\fre\br)\fC4CD06\fpin\f1,\fcircuit\fCCD06A\f(VT/GY)\f
\bnd

\fC4CD01-B\fpin\f5,\fcircuit\fCCD06B\f(VT/GY).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
\f\f
\f\f
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GO\fto\fF2.\f\f
N\b R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
F2: CHECK THE SHOCK ABSORBER SOLENOID RETURN CIRCUIT FOR OPEN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpins,\f
h\brness\fside:\f

(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN)\f
\bnd

\fC4CD01-B\fpin\f7,\fcircuit\fRCD03C\f(VT/BN).\f\f

(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG)\f
\bnd

\fC4CD01-B\fpin\f8,\fcircuit\fRCD04C\f(BU/OG).\f

(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU)\f
\bnd

\fC4CD01-B\fpin\f1,\fcircuit\fRCD05B\f(YE/BU).\f\f

(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN)\f
\bnd

\fC4CD01-B\fpin\f4,\fcircuit\fRCD06B\f(BU/BN).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST G : VERTICAL ACCELERATION SENSOR CIRCUIT - SHORT
TO GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
G1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fground:\f

(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH).\f\f

(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY).\f

(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT).\f3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
\f\f
\f\f
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Dyn\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST H : VERTICAL ACCELERATION SENSOR CIRCUIT - SHORT
TO POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
H1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
SHORT TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fground:\f

(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH).\f\f

(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY).\f

(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT).\f4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST I : VERTICAL ACCELERATION SENSOR CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
I1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpin\f
13,\fcircuit\fLCD02K\f(YE/GN):\f

(Left\ffront)\fC1CD07\fpin\f3,\fcircuit\fLCD02F\f(YE/GN).\f\f

(Right\ffront)\fC1CD08\fpin\f3,\fcircuit\fLCD02E\f(YE/GN).\f

(Left\fre\br)\fC4CD09\fpin\f3,\fcircuit\fLCD02J\f(YE/GN).\f3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fI2.\f\f
\f\f
\f\f
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N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
I2: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
OPEN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fconnector\fpins,\f
h\brness\fside:\f

(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH)\f
\bnd

\fC4CD01-B\fpin\f10,\fcircuit\fVCD07B\f(BN/WH).\f\f

(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY)\f
\bnd

\fC4CD01-B\fpin\f22,\fcircuit\fVCD08B\f(BU/GY).\f

(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT)\f
\bnd

\fC4CD01-B\fpin\f17,\fcircuit\fVCD09B\f(YE/VT).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST J : SUSPENSION HEIGHT SENSOR CIRCUIT - SHORT TO
GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
J1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR SHORT
TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f

(Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN).\f\f

(Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT).\f
\f

(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH).\f\f

(Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT).\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh

icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dy n

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
\f\f
\f\f
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oper\btion.\f
PINPOINT TEST K : SUSPENSION HEIGHT SENSOR CIRCUIT - SHORT TO
POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
K1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR SHORT
TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f

(Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN).\f\f

(Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT).\f
\f

(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH).\f\f

(Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT).\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh

icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST L : SUSPENSION HEIGHT SENSOR CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
L1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpin\f25,\f
circuit\fLCD23E\f(GN/OG):\f

(Left\ffront)\fC5CD07\fpin\f5,\fcircuit\fLCD23B\f(GN/OG).\f\f

(Right\ffront)\fC6CD08\fpin\f5,\fcircuit\fLCD02M\f(YE/GN).\f
\f

(Left\fre\br)\fC7CD12\fpin\f5,\fcircuit\fLCD23D\f(GN/OG).\f\f

(Right\fre\br)\fC8CD13\fpin\f5,\fcircuit\fLCD02A\f(YE/GN).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fL2 .\f\f
N\b
R

EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
L2: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR OPEN \f\f
\f\f
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CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fconnector\fpins,\f
h\brness\fside:\f

(Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN)\f\bnd\f
C4

CD01-B\fpin\f12,\fcircuit\fVCD10A\f(BN).\f\f

(Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT)\f
\bnd

\fC4CD01-B\fpin\f27,\fcircuit\fVCD11A\f(GY/VT).\f\f

(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH)\f
\bnd

\fC4CD01-B\fpin\f28,\fcircuit\fVCD12D\f(VT/WH).\f\f

(Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT)\f
\bnd

\fC4CD01-B\fpin\f14,\fcircuit\fVCD14A\f(GN/VT).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh

icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST M : MODE INDICATOR CIRCUIT - SHORT TO GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
M1: CHECK THE ADAPTIVE DAMPING CONTROL SWITCH TO ADAPTIVE DAMPING
MODULE CIRCUIT FOR SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
\bd\bptive\fd\bmping\fcontrol\fswitch\fconnector\fpins,\f
h\brness\fside\f\bnd\fground:\f

(Comfort)\fC2CD14\fpin\f2,\fcircuit\fCCD18A\f(BU).\f\f

(Norm\bl)\fC2CD14A\fpin\f6,\fcircuit\fCCD17A\f(WH).\f\f

(Sport)\fC2CD14A\fpin\f5,\fcircuit\fCCD16A\f(GY/OG).\f3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fcontrol\fswitch.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST N : MODE INDICATOR CIRCUIT - SHORT TO POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
N1: CHECK THE ADAPTIVE DAMPING CONTROL SWITCH TO ADAPTIVE DAMPING
MODULE CIRCUIT FOR SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
\f\f
\f\f
Стр. 24 из 30
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C\b\fp\bnent Tests
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd

\fOper\btion).\f
Ball J\bint Inspecti\bn
1. 1.
Firmly\fgr\bsp\fthe\fouter\fend\fof\fthe\fsuspension\flower\f\brm\f\bnd\ftry\fto\fmove\fit\fup\f\bnd\f
d
own,\fw\btching\f\bnd\ffeeling\ffor\f\bny\fmovement.\fFree\fmovement\fwill\fusu\blly\fbe\f
\bccomp\bnied\fby\f\bn\f\budible\f"click''.\fThere\fshould\fbe\fno\ffree\fmovement.\f
2. 2.
If\fthere\fis\f\bny\ffree\fmovement\finst\bll\f\b\fnew\flower\f\brm.\f\f
R
EFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3

. 3.
If\f\b\fnew\flower\f\brm\fis\finst\blled\fit\fwill\fbe\fnecess\bry\fto\fcheck\f\bnd\f\bdjust\fthe\ffront\f
w
heel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(204-00\fSuspension\fSystem\f-\fGener\bl\fInform\btion,\f
Spe

cific\btions).\f
Strut \br Sh\bck Abs\brber Inspecti\bn
NOTE:\fInspect\fthe\fstruts\for\fshock\f\bbsorber\ffor\fsigns\fof\foil\fweep\bge\for\fle\bks.\fM\bke\fsure\f
th
\bt\fthe\foil\fis\fnot\ffrom\f\bnother\fsource.\f\f
Weep\bge:\f

deposits\f\b\fthin\ffilm\fof\foil\fon\fthe\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f\bbsorber.\f\f

is\fnorm\blly\fnoticed\fdue\fto\f\b\fcollection\fof\fdust\fon\fthe\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f
\bbs

orber.\f\f

occurs\fduring\fthe\fnorm\bl\frunning-in\fperiod\fof\f4800\f-\f8050\fkm.\fAfter\fthis\fperiod\fno\fnew\f
si

gns\fof\foil\fshould\fbe\fvisible.\f\f

does\fnot\frequire\fnew\fstruts\for\fshock\f\bbsorbers\fto\fbe\finst\blled.\f
Le\bk\bge:\f

covers\fthe\fentire\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f\bbsorber\fwith\foil.\f\f

will\fdrip\foil\fonto\fthe\fsurrounding\fsuspension\fcomponents.\f

requires\fnew\fstruts\for\fshock\f\bbsorbers\fto\fbe\finst\blled.\f\f
Strut \br Sh\bck Abs\brber Testing
NOTE:\fStruts\for\fshock\f\bbsorbers\fmust\fbe\ftested\fin\fthe\fvertic\bl\fposition.\f
1. 1.
Remove\fboth\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\fThe\fpiston\frods\f
s
hould\fextend.\f

Dis\bssemble\fthe\fstrut\f\bnd\fspring\f\bssemblies.\fREFER\fto:\f Sh
ock\fAbsorber\f\bnd\f
Spr
ing\fAssembly \f(204-01\fFront\fSuspension,\fDis\bssembly\f\bnd\fAssembly).\f
2

. 2.
Compress\fthe\fpiston\frods.\fBoth\fpiston\frods\fshould\foffer\fthe\fs\bme\fresist\bnce\fwhen\f
c
ompressing.\f
3. 3.
Compress\f\bnd\frele\bse\fthe\fpiston\frods.\fThe\fpiston\frods\fshould\fextend\fequ\blly.\f
4

. 4.
Compress\f\bnd\fpull\fthe\fpiston\frod\fin\fthe\fvertic\bl\fposition.\fFeel\fif\fthe\fresist\bnce\f
f
orce\f\bt\fthe\fpoint\fof\fdirection\fch\bnge-over\fis\fperceptible\fwithout\f\b\fl\bg.\fIf\f\b\fl\bg\fis\f
perceptible\fit\fis\f\bn\findic\btion\fof\fshock\f\bbsorber\fv\blve\fd\bm\bge\f\bnd\fnew\fstruts\for\f
oper\btion.\f
Стр. 29 из 30
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shock\f\bbsorbers\fmust\fbe\finst\blled.\fREFER\fto:\f\fShock\fAbsorber\f\bnd\fSpring\fAssembly \f(
204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
L\bad-Levelling Sh\bck Abs\brber
1. 1.
With\fthe\fvehicle\funl\bden,\fme\bsure\f\bnd\fnote\fthe\fdimensions\fbetween\fthe\fb\bse\fof\f
t
he\fwheel\frim\f\bnd\fthe\ftop\fof\fthe\fre\br\ffender\fon\fboth\fsides.\f\f

The\fme\bsurements\fon\fboth\fsides\fshould\fbe\f\bpproxim\btely\fequ\bl.\f\f
2. 2.
With\f\b\flo\bd\fof\f4\f\bver\bge\fsize\f\bdults\f\bnd\f\b\f100\fkg\fweight,\fme\bsure\f\bnd\fnote\fthe\f
d
imensions\fbetween\fthe\fb\bse\fof\fthe\fwheel\frim\f\bnd\fthe\ftop\fof\fthe\fre\br\ffender\fon\f
both\fsides.\f\f
3. NOTE:\fDue\fto\fthe\fintern\bl\fr\btchet\fmech\bnism\fof\fthe\fsuspension\fcomponents,\fthe\f
he

ight\fof\fthe\fre\br\fof\fthe\fvehicle\fshould\frise\fduring\fthe\fro\bd\ftest.\f\f
3. With\f\b\flo\bd\fof\f4\f\bver\bge\fsize\f\bdults\f\bnd\f\b\f100\fkg\fweight,\fdrive\fthe\fvehicle\ffor\f3\f
km
\fon\f\b\fro\bd\fof\fnorm\bl\fcondition.\f\f
4. 4.
With\f\b\flo\bd\fof\f4\f\bver\bge\fsize\f\bdults\f\bnd\f\b\f100\fkg\fweight,\fme\bsure\f\bnd\fnote\fthe\f
d
imensions\fbetween\fthe\fb\bse\fof\fthe\fwheel\frim\f\bnd\fthe\ftop\fof\fthe\fre\br\ffender\fon\f
both\fsides.\f\f
5. 5.
If\fthe\fdimensions\fon\fboth\fsides\f\bre\fno\flonger\f\bpproxim\btely\fequ\bl,\finst\bll\fnew\flo\bd\f
levelling\fshock\f\bbsorbers.\f\f
REFER\fto:\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
6. NOTE:\fDue\fto\fthe\fintern\bl\fr\btchet\fmech\bnism\fof\fthe\fsuspension\fcomponents,\fthe\f
he

ight\fof\fthe\fre\br\fof\fthe\fvehicle\fshould\frise\fduring\fthe\fro\bd\ftest.\f\f
6.
If\fthe\fdimensions\f\bre\f\bpproxim\btely\fequ\bl,\funlo\bd\fthe\fvehicle\f\bnd\fdrive\fthe\fvehicle\f
for\f3\fkm\fon\f\b\fro\bd\fof\fnorm\bl\fcondition.\f\f
7. 7.
With\fthe\fvehicle\funl\bden,\fme\bsure\f\bnd\fnote\fthe\fdimensions\fbetween\fthe\fb\bse\fof\f
t
he\fwheel\frim\f\bnd\fthe\ftop\fof\fthe\fre\br\ffender\fon\fboth\fsides.\fCheck\fthe\ffin\bl\f
dimensions\fwith\fthe\forigin\bl\fdimensions\ft\bken\fin\fthe\funl\bden\fcondition.\f\f
8. 8.
If\fthe\ffin\bl\fdimensions\fdo\fnot\f\bpproxim\btely\fequ\bl\fthe\forigin\bl\fdimensions,\finst\bll\f
n
ew\flo\bd\flevelling\fshock\f\bbsorbers.\f\f
REFER\fto:\f Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
9. 9.
If\fthe\ffin\bl\fdimensions\f\bpproxim\btely\fequ\bl\fthe\forigin\bl\fdimensions,\fverify\fthe\f
c
ustomer\fconcern.\f\f
Стр. 30 из 30
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Suspensi\bn Syste\f - General Inf\br\fati\bn
- Rear T\be Adjust\fentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pr\bcedures
General Equip\fent
NOTE:\fM\bke\fsure\fth\bt\fthe\fvehicle\fis\fst\bnding\fon\f\b\flevel\fsurf\bce.\f
Wheel\f\blignment\fsystem
1. Check\fthe\ftoe\fsetting.\f\fRefer\fto:\f Specific\btions \f(204-00\fSuspension\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
General \bqui\fment: Wheel\f\blignment\fsystem\f
2. R

\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. \f\f 1.
Loosen\fthe\fre\br\flower\f\brm\f\bdjustment\fc\bm\f
nut\fon\fboth\fsides.\f
2. Torque: 8\fNm
\f
4. Lower\fthe\fvehicle.\f
5. Bounce\fthe\fvehicle\fto\fm\bke\fsure\fth\bt\fthe\f suspension\fis\fin\fits\fnorm\bl\fresting\fposition.\f
6. Adjust\fthe\ftoe\fsetting.\f
7. NOTE:\fOnly\ftighten\fthe\fnuts\f\bnd\fbolts\fwhen\f
t
h

e\fsuspension\fis\fin\fthe\fnorm\bl\fdrive\f
position.\f
Torque: 103\fNm
\f
\f
\f\f
\f
Стр. 1 из 1
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