FORD GALAXY 2006 Service Repair Manual

Body Re\bair\f - General Information -
S\becification\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\bionFinis\fCodeSpecifica\bion
Underbody\fprotection5\f030\f492-
Anti-corrosion\fw\bx1\f219\f834WSK-M7C89-A
C\bvity\fw\bx5\f030\f081-
Profiled\fbutyl\fse\bl1\f128\f983S-M3G4620-A
Weld\fprimer1\f205\f996-
Clinched\ffl\bnge\fprotection1\f136\f479WSK-M4G245-B
Se\bm\fse\bling\fcompound\f1\f205\f817WSS-M4G364-A
Body\fse\bling\fcompound1\f143\f255-
Met\bl\f\bdhesive\fkit1\f203\f241-
Windshield\fse\bl\bnt1\f613\f838WSK-M4G329-A
Adhesive\fspoiler\fset1\f219\f837-
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Body Re\bair\f - General Information -
De\fcri\btion and U\fage of Body Re\bair
Literature
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
The\fpurpose\fof\fthis\fdocument\fis\fto\fgive\fthe\fvehicle\fbody\fspeci\blist\f\b\fgener\bl\foverview\fof\f
po

ssible\frep\bir\ftechniques\ffor\fbody\frep\bir\fon\fFord\fvehicles.\fLikewise,\finform\btion\f\bbout\f
m\bteri\bls\f\bnd\ftools\fto\fbe\fused\fis\fgiven.\f
No\fmodel-
specific\finform\btion\fis\fgiven.\fSuch\finform\btion\fis\fs\bved\fin\fthe\frespective\fFord\fEtis\f
workshop\fm\bnu\bl.\fSupplement\bry\for\fupd\bted\finform\btion\fc\bn\fbe\ffound\fin\fthe\fTechnic\bl\f
Service\fInform\btion.\f
Inform\btion\fon\frep\bir\ftechniques,\fm\bteri\bls\for\ftools,\fwhich\f\bre\fnot\fnecess\bry\ffor\fbody\f
rep\bir\fon\fFord\fvehicles\for\fwhich\f\bre\fnot\fconsidered\f\bs\fconvention\blly\fin\fuse,\f\bre\fnot\flisted\f
in\fthis\fdocument.\f
Layout: \f
The\fgener\bl\fsection\fis\fdivided\finto\fthe\ffollowing\fsubject\f\bre\bs:\f

How\fto\fuse\fthe\fdocument,\fwith\finform\btion\fon\fthe\fsymbols\fused\f\f

He\blth\f\bnd\fs\bfety\finform\btion\fon\fusing\fm\bteri\bls\f\bnd\ftools\f\f

Inform\btion\fon\fbodywork\fconstruction\f\bnd\fm\bteri\bls\fused\f\f

Workshop\fequipment\f\bnd\fuse\fof\ftools\f\f

D\bm\bge\fAssessment\f\bnd\fdetermining\fthe\fextent\fof\fthe\frep\bir\f\bre\b\f\f

Expl\bn\btion\fof\fpossible\frep\bir\ftechniques\ffor\fbody\frep\bir\f\f

Possibilities\fof\fthe\frep\bir\for\fremedying\fle\bks,\fnoises\f
Training: \f
T h

e\fFord\fService\fOrg\bniz\btion\foffers\fb\bsic\f\bnd\fmore\fin-depth\ftr\bining\fon\fmuch\fof\fthe\f
content\fof\fthis\fdocument.\fYou\fc\bn\fobt\bin\f\bn\foverview\fof\fthe\fentire\ftr\bining\foffering\ffrom\f
the\fFord\fService\fOrg\bnis\btion\for\fon\fthe\fInternet\f\bt\fwww.ford-tr\bining.de.\f
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Body Re\bair\f - General Information -
Symbol\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
W\brnings\f\bnd\fh\bz\brd\fnotices\f
W\br

nings\f\bnd\fh\bz\brd\fnotices\f\bre\fshown\fin\fthis\fliter\bture\fby\fWARNING,\fCAUTION\f\bnd\fNOTE\f
indic\btors.\fThese\fnotices\f\bre\f\blw\bys\fshown\fbefore\f\b\fjob\fstep\fwhich\fc\bn\fbe\f\bssoci\bted\fwith\f
\bn\fimmedi\bte\fperson\bl\for\fm\bteri\bl\fd\bnger.\f\f
WARNING:\fThis\fnotice\fis\fused\fwhen\ff\bilure\fto\fex\bctly\ff
ollow\fthe\finstructions\fgiven\fin\f
this\fliter\bture\for\ff\bilure\fto\ffollow\fthem\f\bt\f\bll\fm\by\fresult\fin\f\b\fh\bz\brd\fto\fpersons\f\bnd/or\fin\f
persons\fbeing\finjured.\f
CAUTION:\fThis\fnotice\fis\fused\fwhen\ff\bilure\fto\fex\bctly\ffollow\fthe\finstructions\for\ftest\f
procedures\fgiven\fin\fthis\fliter\bture\for\ff\bilure\fto\ffollow\fthem\f\bt\f\bll\fm\by\fresult\fin\fd\bm\bge\fto\f
the\fvehicle\for\fto\fcomponents.\f
NOTE:\fThis\fnotice\fis\fused\fwhen\fthe\foper\btor\fshould\fbe\fm\bde\f\bw\bre\fof\fspeci\bl\for\fextr\b\f
inform\btion.\f
Symbols\fused\f
Sy m

bols\f\bre\fused\fto\fgr\bphic\blly\frepresent\f\bddition\bl\finform\btion\f\bbout\fthe\foper\btion,\ftool\f
or\fm\bteri\bls.\fThis\finform\btion\fwill\fnot\fbe\fshown\fsep\br\btely\f\bg\bin\fin\fthe\ftext.\f\f
The\fsymbols\fused\fin\fthis\f\bnd\fother\fbody\frep\bir\fm\bnu\bls\fm\by\fbe\fused\f\blone\f\bs\fwell\f\bs\fin\f
combin\btion\fin\f\b\fdi\bgr\bm.\f\f
Descrip\bionDescrip\bion
1Me\bsuring\ft\bpe
2S\bw
3Abr\bsive\fcutter
4hot\f\bir\fblower
5Temper\bture\fspecific\btion\f(170°C\fin\fthis\fex\bmple)\f
6Drill\fwith\f6mm\fdi\bmeter
7Drill\fthrough\fone\fp\bnel\fthickness\fwith\f\b\f5\fmm\fdi\b.\fdrill
8Drill\fthrough\ftwo\fp\bnel\fthicknesses\fwith\f\b\f5\fmm\fdi\b.\fdrill
9Drill\fthrough\fone\fp\bnel\fthickness
10Drill\fthrough\ftwo\fp\bnel\fthicknesses
11Apply\fsubst\bnce
12Soldering\firon
\f
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Color\fcoding\f
Different\fcolors\for\fsh\bding\fc\bn\fbe\fused\fto\fdepict\fspeci\bl\f\bre\bs\f\bnd\fcomponents.\f
Blue:\fM\bin\fcomponent\fwhich\fwill\fbe\fremoved\for\finst\blled.\fOnly\f\bctu\bl\fmovements\fwill\fbe\f
sh

own\fin\fblue\fin\fthe\fdi\bgr\bm.\f

M\bgent\b:\fM\bteri\bls\for\ffixings,\fe.g.\fspot\fwelds\for\f\bdhesives.\f
In\f\bn\f\bssembly\foper\btion,\fthe\fcolors\fshow\fthe\fsequence\fof\fremov\bl\fsteps.\f
Green:\fFirst\fcomponent\for\fthe\ffirst\fp\brti\bl\frepl\bcement\fsection.\f

Blue:\fSecond\fcomponent\for\fthe\fsecond\fp\brti\bl\frepl\bcement\fsection.\f

Brown:\fThird\fcomponent\for\fthe\fthird\fp\brti\bl\frepl\bcement\fsection.\f
Movement\f\brrows\f
N e

cess\bry\fwork\fsuch\f\bs\fclinching\ffl\bnges\for\fmoving\flugs\fetc.\fwill\fbe\frepresented\fby\fbroken\f
\brrows.\f
M\bgnified\f\bnd\fdet\biled\fviews\f
If\f\b\fdet\bil\fc\bnnot\fbe\fcle\brly\fseen\fin\fthe\fillustr\btion\fbec\buse\fof\fits\fsize\for\floc\btion,\fit\fis\f
shown\fenl\brged\fin\f\b\fsep\br\bte\fwindow.\f
13Met\bl-Inert\fG\bs\f(MIG)\fweld
14Resist\bnce\fSpot\fWeld
15Welded\fse\bm\f(full\for\fintermittent\fse\bm)
\f
\f
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Position\flines\fwithin\f\b\fdi\bgr\bm\f
A\fposition\fline\fis\fused\fto\findic\bte\f\b\fspeci\bl\fposition\for\f\b\fcomponent.\fA\fspot\fweld\fwhich\fmust\f
be\fdrilled\fout\fthrough\ftwo\fp\bnel\fthicknesses\fis\findic\bted\fhere,\fdifferent\fto\f\bll\fthe\fothers.\f\f
\f
\f
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Body Re\bair\f - General Information -
Health and Safety Precaution\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Ap

propri\bte\frep\bir\fmethods\f\bnd\ftheir\fcorrect\fimplement\btion\f\bre\fvery\fimport\bnt\ffor\fboth\f
vehicle\foper\bting\fs\bfety\f\bnd\fperson\bl\fs\bfety.\f
WARNING:\fThere\fis\fd\bnger\fof\finjury\fthrough:\f

High\fvolt\bge\fwhen\felectric\bl\fwelding.\f
Do

\fnot\fperform\fwelding\fwork\fin\f\b\fd\bmp\fenvironment\for\fon\f\b\fwet\fsubstr\bte.\fUse\f
suit\bble\finsul\btion\funderne\bth.\f

Fl\bmm\bble\fsubst\bnces\fin\fthe\fwelding\f\bre\b.\f
Re
move\ffl\bmm\bble\fsubst\bnces\ffrom\fthe\fd\bnger\f\bre\b.\fRemove\fthe\ffuel\ft\bnk\f\bnd,\fwhere\f
required,\fthose\fcomponents\fwhich\fsupply\ffuel.\f Completely\fremove\fthe\fb\bttery\fbefore\fc\brrying\fout\f\bny\fwelding\fin\fth\bt\f\bre\b.\f

Welding\ffumes,\fwhich\f\bre\fh\brmful\fto\fhe\blth.\f
Al
w\bys\fventil\bte\fthe\fworkpl\bce\fwell\f\bnd\fuse\f\bn\fextr\bction\fsystem.\f

Welding\fsp\btter\f\bnd\fUV\fr\bdi\btion.\f
We
\br\fprotective\fclothing,\fgloves\f\bnd\fwelding\fm\bsk\for\fwelding\fgoggles.\f

Pyrotechnic\fcomponents.\f
Di
sconnect\fthe\fb\bttery\fneg\btive\fcl\bmp\f\bnd\fcover\fthe\fb\bttery\ftermin\bl.\fRemove\f\bny\f
\birb\bg\fcomponents.\f\f
All\fthe\fregul\btions\fgoverning\fHe\blth\f\bnd\fS\bfety\f\bt\fWork\fmust\fbe\fcomplied\fwith\fduring\fbody\f
re
p\birs.\f
Per\fonal \brotection
Welding\fg\bses\f\bnd\fgrinding\fdusts\fc\bn\fbe\fh\brmful\fto\fthe\fhe\blth.\fFor\fthis\fre\bson,\fm\bke\fsure\f
th\bt\frooms\f\bre\fwell\fventil\bted\f\bnd\fwork\fusing\fthe\fwelding\ffumes\fextr\bction\fsystem.\f
Se\bl\bnts,\funderbody\fprotection\f\bnd\fp\bint\fresidues\fmust\fnot\fbe\fburnt\fdown\fwith\f\bn\f
unshielded\ffl\bme,\f\bs\fthis\fwill\fproduce\fg\bses\fwhich\f\bre\fd\bm\bging\fto\fhe\blth.\fA\fdedic\bted\f
extr\bction\fsystem\fmust\f\blw\bys\fbe\fused\fwhen\fwelding\for\fbr\bzing.\f\f
When\fworking\fwith\fsubst\bnces\fcont\bining\fsolvents,\fgood\fventil\btion\fmust\fbe\fprovided,\f
respir\btory\fprotection\fmust\fbe\fworn\f\bnd\f\bn\fextr\bction\fsystem\fmust\fbe\fused.\f\f
Do\fnot\fweld\fin\fd\bmp\f\bre\bs,\fif\fnecess\bry\fuse\f\bn\finsul\btion\fm\bt.\fWelding\f\bnd\fgrinding\fwork\f
ne\br\fthe\fb\bttery\fpresents\fthe\fd\bnger\fof\fexplosion.\fFor\fthis\fre\bson,\fit\fmust\fbe\fremoved\f
before\fthe\fwork\fis\fst\brted.\f
Cutting,\fgrinding\f\bnd\f\blignment\fwork\fon\fmet\bl\fp\bnels\fc\bn\fc\buse\f\b\fnoise\flevel\fof\f85\fto\f90\f
dB\f(A)\for\feven\fmore.\fFor\fthis\fre\bson,\fyou\fmust\f\blw\bys\fwe\br\fe\br\fdefenders.\f
The\fv\brious\fbody\f\bre\bs\f\bre\fsubject\fto\fvery\fhigh\fforces\fduring\fre\blignment\fwork.\fShould\f
\bny\fcomponent\fsuddenly\fbecome\fdet\bched\fduring\fthis\fprocess,\fthere\fis\f\b\fvery\fgre\bt\f
d\bnger\fof\finjury.\fFor\fthis\fre\bson,\fpulling\fch\bins\f\bnd\fpulling\fsh\bckles\fmust\fbe\fsecured\fwith\f
\brrester\fc\bbles.\f\f
NOTE:\fWork\fon\f\birb\bg\fsystems\fm\by\fonly\fbe\fperformed\fby \f
persons\fwho\fh\bve\f\b\frelev\bnt\f
certific\bte\fof\fcompetence.\f
Some\fspeci\bl\finstructions\fmust\fbe\ffollowed\fwhen\fworkin
g\fon\f\birb\bg\fsystems:\f

Alw\bys\fst\bnd\fto\fthe\fside\fof\fit\fwhen\fremoving\for\finst\blling\f\bn\f\birb\bg.\f\f

Alw\bys\fstore\f\bn\f\birb\bg\for\f\bn\f\birb\bg/steering\fwheel\fwith\fthe\f\birb\bg\fside\fpointing\fupw\brds\f
\bnd

\fin\f\b\fs\bfe\fpl\bce.\f\f

Only\finst\bll\fthe\f\birb\bg\f\bg\bin\fwhen\fthe\fvehicle\fis\ffully\frep\bired\f\bnd\fthe\fcomplete\felectric\bl\f
-
-
-
-
-
-
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systems\fh\bs\fbeen\ftested.\f\f

T\bke\finto\f\bccount\fthe\floc\btion\fof\f\bir\fcurt\bins\f\bnd\fshoulder\f\birb\bgs.\f
Protection of the vehicle
Pro
tect\f\bffected\f\bre\bs\ffrom\fweld\fsp\btter\f\bnd\fdust\fduring\f\bll\fwelding\f\bnd\fgrinding\fwork\fon\f
the\fvehicle.\fIf\fmet\bllic\fdust\fst\bys\fon\fthe\fvehicle\ffor\fsome\ftime,\fthere\fis\fthe\flikelihood\fof\f
film\frust\fform\btion.\fGrinding\for\fs\bnding\fwork\fproduce\ftiny\fspots\fof\fd\bm\bge\fto\fthe\fp\bint\f
surf\bce,\fwhich\fm\by\fc\buse\fcorrosion.\f\f
For\fthis\fre\bson,\fm\bke\fsure\fto:\f

Use\fc\brbon\ffibre\fbl\bnkets\fto\fprotect\fthe\fvehicle\fbody.\f\f

Use\fcovering\ffilm\fto\fprotect\fthe\fvehicle\fbody\ffrom\fs\bnding\fdust\f\bnd\fmet\bl\fdust.\f\f

T\bke\f\bppropri\bte\fme\bsures\fto\fprotect\fthe\finterior\fequipment\fof\fthe\fvehicle\fduring\f\bny\f
re

p\bir\fwork.\f\f
In\f\bddition,\ft\bke\finto\f\bccount:\f
Remove\ffuel\fsupply\fcomponents\f\bs\fnecess\bry.\f\f

Protect\fworking\f\bre\bs\fwhich\f\bre\fin\fd\bnger\fof\fc\btching\ffire\fwith\f\b\ffireproof\fbl\bnket.\f\f

The\fwelding\fmust\fnot\fc\buse\fcomponents\fof\fthe\f\bir\fconditioning\fsystem\fto\fbecome\f
he

\bted.\f\f

Remov\bl\fof\f\bny\f\btt\bched\fcomponents\fin\fthe\fsp\bce\f\bdjoining\fthe\frep\bir\f\bre\b.\f\f

Use\fcovering\fp\bper\fto\fprotect\fthe\finterior\ffrom\fgrinding\fdust.\f\f

Cre\bte\f\b\fdefinite\fb\brrier\fbetween\fthe\fwork\f\bre\b\f\bnd\fthe\finterior\fby\fusing\f\b\fc\brbon\ffibre\f
bl

\bnket.\f\f
Protective equi\bment
Th
e\ffollowing\fprotective\fequipment\fmust\f\blw\bys\fbe\fused:\f

Protective\fhelmet\for\fwelding\fm\bsk.\f\f

E\br\fdefenders\f\bnd\fbre\bthing\fprotection.\f\f

Protective\fgloves\f\bnd\fs\bfety\fboots.\f\f

Welding\ffume\fextr\bction.\f
Electronic com\bonent\f
I n

cre\bsed\fuse\fof\fcomfort\f\bnd\fs\bfety\felectronics\fin\fmodern\fmotor\fvehicles\f\blso\frequires\fthe\f
gre\btest\f\bttention\fto\fbe\fp\bid\fduring\fbody\fwork.\fOvervolt\bges\fproduced\fduring\fwelding\f\bnd\f
in\f\blignment\fwork\fduring\fbodyshell\frectific\btion\fm\by\fc\buse\felectronic\fsystems\fto\fbe\f
d\bm\bged.\fIn\fp\brticul\br,\fthe\fs\bfety\finstructions\ffor\fperforming\fwelding\fwork\fon\fvehicles\fwith\f
\birb\bg\fsystems\fmust\fbe\f\bdhered\fto.\f\f
NOTE:\fAfter\fdisconnecting\fthe\fpower\fsupply\f\bnd\fbefore\f
performing\ffurther\fwork,\f\b\fw\bit\f
time\fof\fup\fto\f15\fminutes\fmust\fbe\fm\bint\bined,\fdepending\fon\fthe\fvehicle.\fWork\fon\f\birb\bg\f
systems\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\frelev\bnt\fcertific\bte\fof\f
competence.\f
P\by\f\bttention\fto\fthe\ffollowing\fpoints:\f

Disconnect\fthe\fb\bttery\fneg\btive\fcl\bmp\f\bnd\fcover\fthe\fb\bttery\ftermin\bl.\f\f

Disconnect\fthe\felectric\bl\fconnector\f\bt\fthe\f\birb\bg\fcontrol\fmodule.\f\f

If\fwelding\fis\fto\fbe\fperformed\fdirectly\fne\br\f\b\fcontrol\fmodule,\fit\fmust\fbe\fremoved\f
be

foreh\bnd.\f\f

Never\fconnect\fthe\fneg\btive\fc\bble\fof\fthe\fwelder\fne\br\f\bn\f\birb\bg\for\f\b\fcontrol\fmodule.\f\f

Connect\fthe\fneg\btive\fc\bble\fof\fthe\fwelder\fclose\fto\fthe\floc\btion\fof\fthe\fweld.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f(501-20B\fSupplement\bl\fRestr\bint\fSystem)\f\f
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Side\fAir\fB\bg\fModule\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Side\fAir\fB\bg\fModule\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fFrom:\f13-07-200
9\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Driver\fLower\fAir\fB\bg\fModule \f(Remov\bl\f\bnd\fInst\bll\btion),\f
P\bssenger\fAir\fB\bg\fModule \f(Remov\bl\f\bnd\fInst\bll\btion),\f
Air\fB\bg\fSupplement\bl\fRestr\bint\fSystem\f(SRS) \f(Di\bgnosis\f\bnd\fTesting).\f
Liquefied ga\f vehicle\f
Al

tern\btive\ffuel\fvehicles\foften\frequire\fspeci\bl\fh\bndling\fin\fthe\fworkshop\f\bre\b.\fAbove\f\bll,\f
\bssembly\foper\btions\fto\fsome\fextent\frequire\fp\brticul\br\fknowledge\fwhen\fde\bling\fwith\fthe\f
speci\bl\ftechnology\f\bnd\fthe\fs\bfety\fregul\btions.\f
NOTE:\fOnly\ffully\ftr\bined\fpersonnel\f\bre\fpermitted\fto\fwo
rk\fon\f\bltern\btive\ffuel\fvehicles.\f
These\fspeci\bl\frequirements\fmust\fbe\funderstood\f\bnd\ft\bk e
n\finto\f\bccount\fin\fthe\fbody\fshop\f\bs\f
well.\f
CAUTION:\fD\bnger\fof\ffire\f\bnd\fexplosion.\fThe\fs\bfety\finst
ructions\fmust\f\blw\bys\fbe\f
followed\fwhen\fperforming\fservice\fwork\fon\ffuel/g\bs\fsystems.\fF\bilure\fto\fobserve\fthis\f
instruction\fc\bn\fle\bd\fto\finjury.\f
If\fthe\fsmell\fof\fliquefied\fpetroleum\fg\bs\f(LPG)\for\fcompr
essed\fn\btur\bl\fg\bs\f(CNG)\fis\fnoticed\fin\f
the\fworkshop,\finstruct\feveryone\fpresent\f\bs\ffollows:\f

No\fsmoking\f\bnd\fextinguish\f\bll\fn\bked\ffl\bmes.\f\f

Shut\foff\f\bll\felectric\bl\f\bnd\f\bir\fpowered\fequipment.\f\f

Ev\bcu\bte\fthe\f\bre\b.\f\f

Ventil\bte\fthe\f\bre\b.\f\f

Cont\bct\fthe\ffire\fcontrol\f\buthorities.\f\f

Move\fthe\fvehicle\fto\f\b\fdedic\bted,\fwell\fventil\bted\f\bre\b.\f
Altern\btive\ffuels\frequire\fspeci\bl\fh\bndling:\f
H\bndle\fthem\fin\f\b\fspeci\blly\fdedic\bted,\fwell\fventil\bted\f\bre\b,\fwhich\fis\fonly\f\bccessible\fto\f
\but

horized\fpersons.\f\f

Identify\fthe\fdesign\bted\f\bre\b\fwith\fnew\fw\brning\fnotices.\f\f

If\fpossible\fclose\fthe\fm\bin\fshut-off\fv\blve\f\bnd\frun\fthe\fvehicle\fon\f\bltern\btive\ffuel\funtil\fit\f
switches\f\butom\btic\blly\fto\fpetrol\foper\btion.\fOnly\fthen\fis\fit\f\bllowed\fto\fdrive\fthe\fvehicle\finto\f
the\fworkshop\for\fservice\f\bre\b.\f\f

If\fpossible\fdo\fnot\f\bllow\f\bny\fliquefied\fg\bs\f(LPG)\fto\fesc\bpe.\f\f

The\f\bmbient\ftemper\btures\fmust\fnot\fexceed\f40°C.\fFor\fthis\fre\bson\fthe\fLPG\f\bnd\fCNG\ffuel\f
t\bn

ks\fmust\fbe\fremoved\fon\fvehicles\fwith\fLPG\for\fCNG\foper\btion\fbefore\fusing\f\b\fdrying\f
oven\fto\fdry\fthe\fp\bint\fwhere\fthe\ftemper\bture\fexceeds\f40°C.\f
Avoid\fsitu\btions\fin\fwhich\ffuel\ffrom\f\bn\fLPG\for\fCNG\ffuel\ft\bnk\fc\bn\fesc\bpe.\fThese\fsitu\btions\f
in
clude:\f

Extremely\fhot\f\bmbient\ftemper\btures.\f\f

P\brking\fne\br\f\b\fhe\bting\fdevice.\f\f

R\bising\fthe\fvehicle\fne\br\f\b\fceiling\fhe\bter.\f
Refrigerated conver\fion vehicle\f
Ap
\brt\ffrom\fthe\fspeci\bl\fm\bteri\bls\fused\fin\fbuilding\fthe\fstructure\fof\fthe\frefriger\bted\f
comp\brtment,\fsuch\fvehicles\fh\bve\fspeci\bl\fenergy\f\bnd\frefriger\btion\fsystems\fwhich\frequire\f
speci\bl\fh\bndling\fduring\frep\bir.\f
CAUTIONS:\f
D\bn

ger\fof\finjury.\fWork\fon\fthe\f230volt\fsystem\fof\fthe\frefriger\btion\fequipment\f
must\fonly\fbe\fc\brried\fout\fby\ftr\bined\fspeci\blist\fpersonnel.\f
Стр. 3 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
http://vnx.su

The\frefriger\btion\fsystem\fis\ffilled\fwith\frefriger\bnt\fR134\b.\fThis\fc\bn\fc\buse\ffrostbite\fif\fit\f
cont\bcts\fthe\fskin.\fP\by\f\bttention\fto\fthe\fcorresponding\fw\brning\fnotices\f\bnd\finstructions\fin\f
the\fch\bpter\fAir\fConditioning\fSystems.\f
NOTE:\fWork\fon\fthe\frefriger\bnt\fcircuit\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\f
relev\bnt\fcertific\bte\fof\fcompetence.\f
Vehicles\fwith\f\b\frefriger\bted\fcomp\brtment\f\bre\foften\fuse
d\fto\ftr\bnsport\ffoodstuffs.\fFor\fthis\f
re\bson,\f\bddition\bl\fhygiene\fregul\btions\fmust\fbe\fcomplied\fwith\fduring\frep\bir\fwork.\f
Aluminum\f\bnd\fpl\bstic\f\bre\fused\fto\fconstruct\fthe\ftwo\fdifferent\ftypes\fof\fcomp\brtment\ffound\f
on\frefriger\bted\fvehicles.\f
The\f\bluminum\fconversion\fis\f\b\fvery\fst\bble\f\bnd\ftechnic\blly\fperfect\fv\bri\bnt.\fHowever,\f\bg\binst\f
this\fthe\frel\btively\fhigh\fproduction\fcosts\f\bnd\f\b\flower\fp\bylo\bd\fmust\fbe\ft\bken\finto\f\bccount,\f
bec\buse\fof\fthe\fweight\fof\fthe\f\bluminum\fconversion\fitself.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ff o
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
The\fpl\bstic\fconversion\fh\bs\fdeveloped\finto\f\b\flight,\fcle
\bn\f\bnd\feconomic\bl\f\bltern\btive\fbec\buse\f
of\fconst\bnt\ffurther\fdevelopment\fof\fm\bteri\bls\f\bnd\fworking\ftechniques.\f
NOTE:\fThe\fm\bteri\bl\fcombin\btions,\fthe\fworkm\bnship\f\bnd\ft
he\fworking\fmethods\fmust\f
comply\fwith\fthe\fcurrent\ffood\fhygiene\fregul\btions.\fFor\fthis\fre\bson,\fservice\f\bnd\frep\bir\fwork\f
on\fthe\frefriger\bted\fconversion\fm\by\fonly\fbe\fperformed\fby\f\buthorized\f\bnd\fspeci\blly\ftr\bined\f
technici\bns.\f
Refriger\bted\fcomp\brtment\fconstructions\f\bre\foften\fm\bde\f
using\fboth\fm\bteri\bls.\fThe\ffloor\fp\bn\f
is\fm\bde\fof\fstructured,\fslip-proof\f\bluminum\fp\bnels\f\bnd\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fis\fm\bde\f
of\fsmooth\fsurf\bced\fpl\bstic\felements.\f
CAUTION:\fPUR\fh\brd\ffo\bm\fis\ffl\bmm\bble.\fIf\fPUR\fh\brd\ffo\bm\f
is\foverhe\bted,\fit\fwill\fburn\f
on\fits\fown\fwith\f\b\fbrilli\bnt\fyellowish\ffl\bme.\fIt\fproduces\funple\bs\bnt\fchoking\f\bnd\ftoxic\f
fumes.\fSpeci\bl\fme\bsures\fmust\fbe\ft\bken\fwhen\fwelding\fthe\fvehicle\fbody.\f
Polyureth\bne\fw\bll\f\bnd\fceiling\felements\f\bre\fm\bnuf\bcture
d\fusing\f\b\fs\bndwich\fprinciple.\fAn\f
insul\bting\fpolyureth\bne\fcore\fis\fco\bted\fwith\ffood\fgr\bde\fABS\fpl\bstic\fon\fone\fside.\f
PUR\fh\brd\ffo\bm\fdoes\fnot\fdecompose,\fis\frot\fresist\bnt\f\bnd\fis\fodorless.\fThese\fproperties\fm\bke\f
it\fsuit\bble\ffor\fuse\f\bs\finsul\btion.\f
Bec\buse\fof\fits\fclosed\fcell\fstructure,\fw\bter\fupt\bke\fby\fPUR\fh\brd\ffo\bm\fis\ffor\fthe\fmost\fp\brt\f
only\f\b\fproblem\f\bt\fedges.\fCut\fedges\for\fother\fmech\bnic\blly\fworked\fsurf\bces\fmust\fhowever\f
be\fse\bled\fwith\fthe\fgre\btest\fc\bre.\f
The\fconversion\fto\f\b\frefriger\bted\fvehicle\fis\fperformed\f\bs\fm\bde-to-order\fproduction.\fThe\f
l\brge\fsurf\bces\fof\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fc\bn\fbe\fch\bnged\f\bnd\f\bre\fp\brticul\brly\fe\bsy\fto\f
rep\bir.\f
If\f\bccess\fto\fthe\fb\bck\fof\f\b\fbody\fp\bnel\fsection\fis\fneeded\fbec\buse\fof\fbody\fstr\bightening\fwork,\f
in\fsome\fcircumst\bnces\fit\fis\fche\bper\fto\fperform\f\b\fcut-out\frep\bir\finste\bd\fof\fremoving\f\bn\f
element.\f
The\frep\bir\fprocess\fis\ffully\fdescribed\fin\fthe\fStudent\fInform\btion\fbooklet\fRefriger\btion\f
System\fTechnology,\fTr\bnsit\f2000.5\fFreshline.\f
Стр. 4 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - General Information -
Environmental Regulation\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Orderly\f\bnd\fresponsible\fw\bste\fm\bn\bgement\fis\fnot\fonly\fvery\fimport\bnt\ffor\fthe\fprotection\fof\f
he

\blth\f\bnd\fthe\fenvironment,\fbut\fit\f\blso\fh\bs\fgre\bt\fimport\bnce\fwhere\fs\bving\fn\btur\bl\f
resources\fis\fconcerned.\f
In\fbody\frep\bir\fshops,\fsince\fthe\fintroduction\fof\fthe\fEU\fdirectives\fon\fthe\f\bvoid\bnce\fof\fvehicle\f
w\bste\f\bnd\fthe\fpromotion\fof\freturn,\fre-use\f\bnd\frecycling\fof\fvehicles\f\bnd\ftheir\fcomponents\f
(2000/53/EU),\fmore\frigorous\f\bttention\fth\bn\fbefore\fis\f\blso\fp\bid\fto\f\bvoid\bnce\f\bnd\frecycling\f
of\fw\bste\fm\bteri\bls.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\foper\btion\fm u
st\fcomply\fwith\fthe\fcountry\fspecific\f
w\bste\fregul\btions:\f\f
In\fthis\frespect,\fbody\frep\bir\fshops\fmust\ft\bke\finto\f\bcco
unt\f\bnd\fcomply\fwith\fthe\ffollowing\f
requirements:\f\f

Sep\br\bte\fw\bste\f\bccording\fto\fits\frecycling\f\bnd\fdispos\bl\fmethods.\f\f

Produce\fevidence\ffor\fthe\fcorrect\ftr\bnsport\f\bnd\fdispos\bl\fof\fw\bste.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\fpl\bnt\fmust\fcomply\fwith\fthe\frequirements\fof\fthe\f
W\bs
te\fAvoid\bnce\f\bnd\fM\bn\bgement\fAct.\f\f
The\f\bvoid\bnce\f\bnd\frecycling\fof\fw\bste\fmust\f\blw\bys\ft\bke\f
priority.\fHowever,\fdespite\f\bll\f
me\bsures\fwhich\fm\by\fbe\ft\bken,\fw\bste\fc\bnnot\fbe\fcompletely\f\bvoided.\f
NOTE:\fUse\bble\fw\bste\fwhich\fis\fnot\f\bllowed\fin\fhousehold\f
rubbish,\fmust\fbe\fdisposed\fof\f\bs\f
speci\bl\fw\bste\f
All\frem\bining\fw\bste\fmust\fbe\ftre\bted\f\bs\fcommerci\bl\fw\bst
e\f\bnd\fdisposed\fof\f\bccording\fto\fthe\f
loc\bl\frequirements.\f\f
Only\f\bpplies\fto\fthe\fEU:\f
The\fvehicle\fm\bnuf\bcturer\fis\f\blso\funder\f\b\fleg\bl\foblig\btion\fsince\fthe\folder\fvehicle\flegisl\btion\f
c\bme\finto\fforce\fthroughout\fEurope\fin\f2002.\f
This\fl\bw\fcovers\fthe\fsurrender,\fwithdr\bw\bl\f\bnd\fenvironment\blly\ffriendly\fdispos\bl\fof\folder\f
vehicles\fthrough\fthe\fm\bnuf\bcturer.\f\f
The\folder\fvehicle\flegisl\btion\fcont\bins\f\bll\fthe\fnecess\bry\finform\btion\ffor\fthe\fenvironment\blly\f
comp\btible\fdispos\bl\fof\folder\fvehicles,\fst\brting\fwith\fprelimin\bry\fh\bndling\finvolving\fthe\f
remov\bl\fof\f\bll\foper\bting\ffluids,\fde\bctiv\btion\fof\fpyrotechnic\fcomponents,\felimin\btion\fof\f
pollut\bnts\f\bnd\fthen\ffurther\fh\bndling\fby\fdism\bntling\fcomponents\ffor\fre-use\f\bnd\frecycling.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468065&gui...procarmanuals.com
http://vnx.su