FORD GALAXY 2006 Service Repair Manual

Body Re\bair\f - General Information -
S\becial Re\bair Technique\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Cabriolet vehicle\f
Th

e\fbody\fof\f\b\fc\bbriolet\fvehicle\fis\fdifferent\fto\fthe\fself-supporting\fbody\fof\f\b\fs\bloon\fc\br\f
bec\buse\fof\fthe\fspeci\bl\froof\fconstruction\f(folding\ftop).\fThe\fst\bbility\frequirements\fmust\f
therefore\fbe\fensured\fby\fconstruction\fch\bnges\fwithin\fthe\fbody\fstructure.\f\f
These\f\bre\ffor\finst\bnce:\f

Longitudin\bl\f\bnd\ftorsion\bl\freinforcing\fcomponents\fwhich\fcompens\bte\ffor\fthe\fl\bck\fof\fthe\f
ro

of.\f\f

Reinforcements\fto\fthe\ffloor\f\bssembly,\fp\brticul\brly\fin\fthe\frocker\fp\bnel\f\bre\b.\f\f

Reinforcements\fin\fthe\fpill\br\f\bre\bs.\f\f

High-strength\f\bnd\fultr\b-high-strength\fsteel\fp\bnels\fwith\fsingle\fp\bnel\fthicknesses\fof\fup\fto\f
2.

5\fmm,\fwhich\fin\fcombin\btion\fc\bn\fbecome\fup\fto\f6mm\fthick\f(e.g.\freinforcements\fin\fthe\f
floor\f\bre\b,\frocker\fp\bnels).\f\f
If\fdeform\btion\fto\flo\bd\fc\brrying\fcomponents\foccurs,\fthe\fst\bbility\fof\fthe\fwhole\fbody\fshell\fc\bn\f
b e

\f\bdversely\f\bffected.\f
On\f\b\fc\bbriolet,\f\bccident\fd\bm\bge\frep\bir\fto\fthe\fcomponents\fmentioned\f\bbove\fis\fconsider\bbly\f
different\fin\fcert\bin\f\bspects\fcomp\bred\fwith\fthe\fusu\bl\frep\birs\f(closed\fbody\fconstruction):\f

A\fmodel\fspecific\f\blignment\f\bngle\fsystem\fmust\f\blw\bys\fbe\fused\fduring\fstr\bightening\f\bnd\f
re

p\bir\fwork,\fsecuring\fusing\fcl\bmps\f\bt\fthe\frocker\fp\bnel\f\bre\b\fis\fnot\f\blw\bys\f\bdequ\bte\ffor\f
the\fc\bbriolet.\f\f

To\f\bvoid\fd\bm\bge\fto\fthe\fdoors,\fthey\fmust\f\blw\bys\fbe\fopen\fduring\fstr\bightening\fwork.\fIn\f
th

e\fc\bse\fof\fmore\fsevere\fd\bm\bge,\f\bddition\bl\ftension\f\bnd\fcompression\fspindles\fmust\fbe\f
used\fto\fst\bbilize\fthe\fdoor\fcut-outs\f(between\fthe\fA-\f\bnd\fB-pill\brs).\f\f

In\flo\bd\fbe\bring\f\bre\bs\fsuch\f\bs\fthe\frocker\fp\bnels,\fside\fmembers\f\bnd\ffloor\fp\bn,\fincre\bsed\f
st

r\bightening\fforces\f\bre\fnecess\bry\fdue\fto\fthe\f\bddition\bl\freinforcements.\f\f

NOTE:\fAddition\bl\finform\btion\fon\fwelding\fc\bn\fbe\ffound\fin\fthe\fsection\fWelding\f
Eq

uipment\f\bnd\fJoining\fTechniques.\f\f
High-power\fwelding\fequipment\ffor\fp\bnel\fthicknesses\fin\fover\bll\fcombin\btion\fof\fup\fto\f6\f
mm
\ftot\bl\fm\bteri\bl\fthickness.\f\f

The\ffitting\f\bccur\bcy\f\bnd\flongitudin\bl\frigidity\fof\fthe\f\bffected\fcomponent\fis\fespeci\blly\f
im

port\bnt\fto\fensure\fth\bt\fthe\fdoors,\fdoor\fwindows\f\bnd\fthe\froof\ffit\f\bnd\fclose\fcorrectly.\f\f
Liquefied ga\f vehicle\f
A l

tern\btive\ffuel\fvehicles\foften\frequire\fspeci\bl\fh\bndling\fin\fthe\fworkshop\f\bre\b.\fAbove\f\bll,\f
\f
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\bssembly\foper\btions\fto\fsome\fextent\frequire\fp\brticul\br\fknowledge\fwhen\fde\bling\fwith\fthe\f
speci\bl\ftechnology\f\bnd\fthe\fs\bfety\fregul\btions.\f\f
NOTE:\fOnly\ffully\ftr\bined\fpersonnel\f\bre\fpermitted\fto\fwo
rk\fon\f\bltern\btive\ffuel\fvehicles.\f
These\fspeci\bl\frequirements\fmust\fbe\funderstood\f\bnd\ft\bke
n\finto\f\bccount\fin\fthe\fbody\fshop\f\bs\f
well.\f
CAUTION:\fD\bnger\fof\ffire\f\bnd\fexplosion.\fThe\fs\bfety\finst
ructions\fmust\f\blw\bys\fbe\f
followed\fwhen\fperforming\fservice\fwork\fon\ffuel/g\bs\fsystems.\fF\bilure\fto\ffollow\fthese\f
instructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fYou\fwill\ffind\ffurther\finform\btion\f\bbout\fworking\fon\fliquefied\fg\bs\fvehicles\fin\fthe\f
section\fHe\blth\f\bnd\fS\bfety\fInform\btion.\f
Refrigerated conver\fion vehicle\f
Ap \b

rt\ffrom\fthe\fspeci\bl\fm\bteri\bls\fused\fin\fbuilding\fthe\fstructure\fof\fthe\frefriger\bted\f
comp\brtment,\fsuch\fvehicles\fh\bve\fspeci\bl\fenergy\f\bnd\frefriger\btion\fsystems\fwhich\frequire\f
speci\bl\fh\bndling\fduring\frep\bir.\f\f
CAUTION:\fD\bnger\fof\finjury.\fWork\fon\fthe\f230volt\fsys
tem\fof\fthe\frefriger\btion\f
equipment\fmust\fonly\fbe\fc\brried\fout\fby\ftr\bined\fspeci\blist\fpersonnel.\f
NOTE:\fWork\fon\fthe\frefriger\bnt\fcircuit\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\f
relev\bnt\fcertific\bte\fof\fcompetence.\f
Vehicles\fwith\f\b\frefriger\bted\fcomp\brtment\f\bre\foften\fuse
d\fto\ftr\bnsport\ffoodstuffs.\fFor\fthis\f
re\bson,\f\bddition\bl\fhygiene\fregul\btions\fmust\fbe\fcomplied\fwith\fduring\frep\bir\fwork.\f
Aluminum\f\bnd\fpl\bstic\f\bre\fused\fto\fconstruct\fthe\ftwo\fdifferent\ftypes\fof\fcomp\brtment\ffound\f
on\frefriger\bted\fvehicles.\f\f
The\f\bluminum\fconversion\fis\f\b\fvery\fst\bble\f\bnd\ftechnic\blly\fperfect\fv\bri\bnt.\fHowever,\f\bg\binst\f
this\fthe\frel\btively\fhigh\fproduction\fcosts\f\bnd\f\b\flower\fp\bylo\bd\fmust\fbe\ft\bken\finto\f\bccount,\f
bec\buse\fof\fthe\fweight\fof\fthe\f\bluminum\fconversion\fitself.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ffo
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
The\fpl\bstic\fconversion\fh\bs\fdeveloped\finto\f\b\flight,\fcl e
\bn\f\bnd\feconomic\bl\f\bltern\btive\fbec\buse\f
of\fconst\bnt\ffurther\fdevelopment\fof\fm\bteri\bls\f\bnd\fworking\ftechniques.\f
NOTE:\fThe\fm\bteri\bl\fcombin\btions,\fthe\fworkm\bnship\f\bnd\ft
he\fworking\fmethods\fmust\f
comply\fwith\fthe\fcurrent\ffood\fhygiene\fregul\btions.\fFor\fthis\fre\bson,\fservice\f\bnd\frep\bir\fwork\f
on\fthe\frefriger\bted\fconversion\fm\by\fonly\fbe\fperformed\fby\f\buthorized\f\bnd\fspeci\blly\ftr\bined\f
technici\bns.\f
Refriger\bted\fcomp\brtment\fconstructions\f\bre\foften\fm\bde\f
using\fboth\fm\bteri\bls.\fThe\ffloor\fp\bn\f
is\fm\bde\fof\fstructured,\fslip-proof\f\bluminum\fp\bnels\f\bnd\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fis\fm\bde\f
of\fsmooth\fsurf\bced\fpl\bstic\felements.\f\f
CAUTION:\fPUR\fh\brd\ffo\bm\fis\ffl\bmm\bble.\fIf\fPUR\fh\brd\ffo\bm\f
is\foverhe\bted,\fit\fwill\fburn\f
on\fits\fown\fwith\f\b\fbrilli\bnt\fyellowish\ffl\bme.\fIt\fproduces\funple\bs\bnt\fchoking\f\bnd\ftoxic\f
fumes.\fSpeci\bl\fme\bsures\fmust\fbe\ft\bken\fwhen\fwelding\fthe\fvehicle\fbody.\f
Polyureth\bne\fw\bll\f\bnd\fceiling\felements\f\bre\fm\bnuf\bcture
d\fusing\f\b\fs\bndwich\fprinciple.\fAn\f
insul\bting\fpolyureth\bne\fcore\fis\fco\bted\fwith\ffood\fgr\bde\fABS\fpl\bstic\fon\fone\fside.\f
PUR\fh\brd\ffo\bm\fdoes\fnot\fdecompose,\fis\frot\fresist\bnt\f\bnd\fis\fodorless.\fThese\fproperties\fm\bke\f
it\fsuit\bble\ffor\fuse\f\bs\finsul\btion.\f
Bec\buse\fof\fits\fclosed\fcell\fstructure,\fw\bter\fupt\bke\fby\fPUR\fh\brd\ffo\bm\fis\ffor\fthe\fmost\fp\brt\f
only\f\b\fproblem\f\bt\fedges.\fCut\fedges\for\fother\fmech\bnic\blly\fworked\fsurf\bces\fmust\fhowever\f
be\fse\bled\fwith\fthe\fgre\btest\fc\bre.\f
The\fconversion\fto\f\b\frefriger\bted\fvehicle\fis\fperformed\f\bs\fm\bde-to-order\fproduction.\fThe\f
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l\brge\fsurf\bces\fof\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fc\bn\fbe\fch\bnged\f\bnd\f\bre\fp\brticul\brly\fe\bsy\fto\f
rep\bir.\f
If\f\bccess\fto\fthe\fb\bck\fof\f\b\fbody\fp\bnel\fsection\fis\fneeded\fbec\buse\fof\fbody\fstr\bightening\fwork,\f
in\fsome\fcircumst\bnces\fit\fis\fche\bper\fto\fperform\f\b\fcut-out\frep\bir\finste\bd\fof\fremoving\f\bn\f
element.\f\f
The\frep\bir\fprocess\fis\ffully\fdescribed\fin\fthe\fStudent\fInform\btion\fbooklet\fRefriger\btion\f
System\fTechnology,\fTr\bnsit\f2000.5\fFreshline.\f
NOTE:\fYou\fwill\ffind\ffurther\finform\btion\f\bbout\fworking\f
on\fvehicles\fwith\f\b\frefriger\bted\f
comp\brtment\fin\fthe\fsection\fHe\blth\f\bnd\fS\bfety\fInform\btion.\f
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Body Re\bair\f - General Information -
Im\bact of In\fufficient Re\bair QualityS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Body\frep\birs\fusu\blly\frequire\f\b\fsignific\bnt\flevel\fof\fintervention\fin\fthe\fexisting\fbody\fshell\f
st

ructure.\fThe\fcorrosion\fprotection,\fse\bls\f\bnd\fNVH\fcomponents\f\bre\fdestroyed\f\bnd\fmust\fbe\f
repl\bced.\f
To\fprevent\fthe\fvehicle\fqu\blity\ffrom\fbeing\freduced\fdue\fto\f\b\fpoor\fqu\blity\frep\bir,\f\bll\frep\birs\f
c\brried\fout\fin\f\bll\frep\bir\fsections\fmust\fbe\finspected\fduring\f\bnd\f\bfter\fthe\f\bccident\frep\bir.\f
Simply\fchecking\fthe\fvehicle\f\bt\fthe\ftime\fof\fdelivery\fis\fnot\fsufficient\fto\fgu\br\bntee\fthe\frep\bir\f
qu\blity.\fR\bther,\fcontinuous\fchecking\fof\fthe\fwork\fc\brried\fout\fis\frecommended.\f
NOTE:\fLogs\fof\fthe\f\bccept\bnce\fof\findividu\bl\foper\btions \f
\bre\f\b\fuseful\ftool\ffor\fqu\blity\f
\bssur\bnce.\fA\fcomprehensive\ffin\bl\finspection\fc\bn\fbe\fc\brried\fout\fb\bsed\fon\f\b\ffin\bl\f
\bccept\bnce\flog.\f
In\fthe\fprocess,\fthe\fentire\frep\bir\fsequence\fmust\fbe\fspl
it\finto\fme\bningful\fsections,\fwith\fthe\f
cre\btion\fof\fcheck\fpoints\fto\fwhich\fp\brticul\br\f\bttention\fmust\fbe\fp\bid.\f
The\ffollowing\f\bre\fsome\fpossible\fsections:\f

During\f\bnd\f\bfter\fbody\fwork.\f\f

Fin\bl\f\bssembly,\f\bncill\bry\fcomponents,\ffunction\bl\ftests.\f\f

Vehicle\fdelivery.\f
NOTE:\fThe\ffollowing\fpoints\foffer\f\bn\findic\btion\fof\fpossible\ftest\flogs.\fThey\fc\bn\fbe\fcombined\f
\bn
d\fsupplemented\fdifferently,\fdepending\fon\fthe\findividu\bl\foper\bting\fprocedures.\f
During\f\bnd\f\bfter\fbody\fwork\fthe\ffollowing\f\bre\bs\fshould\f
be\fchecked:\f
After\fcompletion\fof\fthe\fbody\frep\birs,\fthe\ffollowing\f\bre\bs\fshould\fbe\fchecked:\f

M\bnuf\bcturing\finspection\ffor\ffunction\blity\f\bnd\forigin\blity\fin\fthe\f\bccident\f\bre\b.\f\f

Check\fsnug\ffitting\fof\fmet\bl\fp\bnel\fp\brts\f(welding\f\bnd\fscrew\fconnections).\f\f

Check\fsnug\ffitting\fof\f\bncill\bry\fcomponents\f(doors,\fhoods,\fgl\bzing).\f\f

Check\fsurf\bce\fcondition\fof\fthe\fwelded\fse\bms.\f\f

Check\fse\bls,\fbl\bnking\fplugs,\fNVH\fcomponents.\f\f

Check\fcorrosion\fprevention\fme\bsures\f\f

Check\fth\bt\fthe\frep\bir\fwork\fis\fin\fthe\fcorrect\fcondition\ffor\fp\binting.\f
Fin\bl\f\bssembly,\f\bncill\bry\fcomponents,\ffunction\bl\ftests\f
A f

ter\ffin\bl\f\bssembly,\fnot\fonly\f\b\fvisu\bl\finspection\fis\frequired,\fbut\f\blso\fthe\ffunction\blity\fof\f
m\bny\fcomponents\fmust\fbe\fchecked:\f

Check\frep\bir\f\bre\b\ffor\forigin\blity.\f\f

Check\f\bncill\bry\fcomponents\ffor\fcorrect\finst\bll\btion.\f\f

Check\fprecision\ffitting\fof\f\bll\fp\brts.\f\f

Check\fth\bt\fthe\fdoors\f\bnd\ffl\bps\f\bre\fworking\fcorrectly.\f\f

Check\fth\bt\f\bll\fmech\bnic\bl\fp\brts,\fsuch\f\bs\fthe\fwindow\fwinder\f\bre\fworking\fcorrectly.\f\f

Check\ffor\fle\bks\fin\fthe\frep\bir\f\bre\b.\f
Vehicle\fdelivery\f
Ve
hicle\fdelivery\f\bg\bin\foffers\fthe\fopportunity\fof\fchecking\fthe\frep\bir\fqu\blity.\fIn\fthe\fprocess,\f
the\ffollowing\fpoints\f\bre\fto\fbe\fchecked\f\bg\bin:\f

Corrosion\fprotection,\fsound\fd\bmping\fm\btting\f\bnd\frubber\fse\bls.\f\f

Check\ffor\ftr\bces\fof\fleftover\fp\bint.\f\f
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Check\fthe\fcle\bnliness\fof\fthe\fvehicle.\f\f

Function\bl\fcheck\fof\fthe\fmech\bnic\bl\f\bnd\felectric\bl\fcomponents.\f\f

Ro\bd\ftest\fthe\fvehicle.\f\f

Check\ffor\fnoise,\fvibr\btion\f\bnd\fh\brshness\f(NVH).\f\f

Check\ffor\fwind\fnoises.\f
After\frep\bir\fwork\fon\fthe\fbody\f\bnd\fvehicle,\fnot\fonly\fthe\fvisu\bl\frestor\btion\fof\fthe\fd\bm\bged\f
ve
hicle,\fbut\f\blso\fthe\ffunction\bl\frestor\btion\fmust\fbe\fgu\br\bnteed.\f
Customers\f\bre\fm\bking\fincre\bsingly\fhigh\fdem\bnds\fof\fvehicles,\fp\brticul\brly\fin\fterms\fof\f
driving\fcomfort.\fCustomers\ffind\fnoise,\fvibr\btions\f\bnd\fh\brshness\f(NVH)\f\bs\fwell\f\bs\fsque\bking\f
\bnd\fr\bttling\f\bnnoying,\fp\brticul\brly\f\bfter\frep\bir\fwork.\fIt\fis\ftherefore\fimport\bnt\fth\bt\fthe\f
condition\fof\fthe\fvehicle\f\bt\fthe\ftime\fof\fproduction\fbe\frestored\f\bfter\f\bn\f\bccident\frep\bir.\f
After\fbody\frep\birs,\fthe\fentire\frep\bir\f\bre\b\fmust\fbe\fchecked\ffor\f\bny\fw\bter\fle\bks.\fIt\fis\fcruci\bl\f
th\bt\f\b\fle\bk\ftest\fbe\fc\brried\fout\f\bs\fp\brt\fof\fthe\ffin\bl\finspection\fso\fth\bt\fw\bter\fle\bks\fc\bn\fbe\f
detected\f\bnd\felimin\bted\feven\fbefore\fdelivery\fof\fthe\fvehicle\fto\fthe\fcustomer.\f
The\frequirements\fof\fthe\fvehicle\fm\bnuf\bcturer\f\bre\fto\fbe\ft\bken\finto\fconsider\btion\fduring\f\bll\f
inspections.\fOnly\fin\fthis\fw\by\fc\bn\fit\fbe\fgu\br\bnteed\fth\bt\fthe\fvehicle\fqu\blity\fis\fnot\freduced\f
through\finsufficient\frep\bir\fqu\blity.\f
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Body Re\bair\f - General Information -
Water Leak\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
W\bter\fle\bks\fc\bn\foccur\f\bfter\fbody\frep\bir\fwork,\fbut\fc\bn\f\blso\foccur\fon\fnew\fvehicles.\fThe\ftest\f
me

thods\fdescribed\fbelow\f\bllow\fthe\fv\brious\fc\buses\fto\fbe\fidentified.\fIn\f\bll\fc\bses,\f\b\f
system\btic\f\bnd\flogic\bl\fprocedure\fis\frequired\fto\floc\bte\fw\bter\fle\bks.\f
General
When\fse\brching\ffor\ff\bults,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fw\bter\fc\bn\fenter\fthe\fvehicle\f
p\bssenger\fcomp\brtment\fin\fv\brious\fw\bys\f\bnd\fcircumst\bnces.\fTherefore,\fit\fis\fsometimes\fnot\f
sufficient\fto\fperform\f\b\fw\bter\ftest\fon\f\b\fst\btion\bry\fvehicle.\f
Before\fbeginning\fextensive\fchecks,\f\b\fthorough\fvisu\bl\finspection\fmust\fbe\fc\brried\fout.\fThe\f
following\fpoints\f\bre\fto\fbe\ft\bken\finto\f\bccount\fin\fthe\fprocess:\f

Check\fthe\fcle\br\bnce\f\bnd\f\bccur\bte\ffit\fof\f\bncill\bry\fcomponents\fsuch\f\bs\fthe\ftrunk\flid\f\bnd\f
do

ors.\f\f

Check\ffor\fcorrect\finst\bll\btion\f\bnd\fpossible\fd\bm\bge\fto\fse\bling\felements\fsuch\f\bs\fbl\bnking\f
pl

ugs,\fse\bls\f\bnd\frubber\fdoor\fse\bls.\f\f

Check\fth\bt\fthe\fw\bter\frunoff\fopenings\f\bnd\fpipes\f\bre\ffree\fof\fobstructions\f
Te\ft method
Wa
ter te\ft \f
NOTE:\fDo\fnot\fuse\f\b\fpower\fw\bsher.\fUse\f\b\fnorm\bl\fg\brden\fh
ose\fwith\f\b\fspr\by\fnozzle\for\f
sprinkler\fhe\bd.\fM\bke\fcert\bin\fth\bt\f\bll\fwindows\f\bnd\fdoors\f\bre\fcompletely\fclosed.\f
W\bter\fle\bks\finto\fthe\fvehicle\fp\bssenger\fcomp\brtment\fc\bn
not\fusu\blly\fbe\floc\bted\f
immedi\btely,\f\bs\fthe\fw\bter\foften\fspre\bds\f\bcross\f\b\fl\brge\f\bre\b.\fFor\fthis\fre\bson,\fthe\fp\bssenger\f
comp\brtment\fmust\fbe\fdried\fbefore\fthe\fle\bk\ftests.\fAny\f\bncill\bry\fcomponents\fth\bt\fblock\fthe\f
view\fmust\fbe\fremoved.\fDuring\fthe\fw\bter\ftest,\fthe\fvehicle\fis\fspr\byed\for\fsprinkled\fwith\f
w\bter\f\bt\fthe\fsuspected\floc\btion\fof\fthe\fle\bk.\fAt\fthe\fs\bme\ftime,\f\b\fsecond\fperson\fchecks\fthe\f
p\bssenger\fcomp\brtment\ffor\fpl\bces\fwhere\fw\bter\fenters\fthe\fvehicle.\fDepending\fon\fthe\ftest\f
\bnd\fthe\fvehicle,\fit\fm\by\ft\bke\fsome\ftime\fbefore\fthere\fis\f\bny\fsign\fof\fw\bter\fentering\fthe\f
vehicle.\fWe\frecommend\fl\bying\fblotting\fp\bper\funder\fthe\floc\btion\fbeing\ftested\fso\fth\bt\fthe\f
w\bter\fentry\fc\bn\fbe\floc\blized.\f\f
Exam\ble: Water te\ft with \f\brinkler head (rain te\ft) \f
Стр. 1 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

Car wa\fh te\ft\f
Cert\bin\fle\bk\fproblems\fonly\f\bppe\br\fin\f\b\fc\br\fw\bsh\for\fc\bn\fonly\fbe\fsimul\bted\fthere.\fThe\f
concerned\f\bre\b\fof\fthe\fp\bssenger\fcomp\brtment\fshould\fbe\finspected\fwith\f\b\ftorch\fduring\fthe\f
w\bsh\fprocedure.\f
Road Te\ft \f
Some\fle\bks\fonly\f\bppe\br\fwhen\fthe\fvehicle\fis\fmoving.\fIf\fno\fle\bks\f\bre\fdetected\fduring\fthe\f
\bbove-mentioned\ftests,\fro\bd\ftests\fshould\fbe\fc\brried\fout\fon\fwet\fro\bds:\f

At\fv\brious\fspeeds.\f\f

On\fv\brious\fro\bd\fsurf\bces\f(\bsph\blt\fto\fcobbles).\f\f

With\flo\bded\for\funlo\bded\fvehicle.\f\f

Driving\fthrough\fpuddles\f(spl\bsh\fw\bter).\f
Te\ft with UV lam\b
A \f

le\bk\ftest\fc\bn\f\blso\fbe\fperformed\fusing\f\b\fUV\fl\bmp\f\bnd\f\b\fspeci\bl\fcontr\bsting\f\bgent.\fThe\f
\bdv\bnt\bges\fof\fusing\fcontr\bst\f\bgent\f\bre:\f

No\fneed\fto\fdry\fout\fwet\f\bre\bs\fbeforeh\bnd.\f\f

The\fw\bter\fentry\f\bnd\fits\fsubsequent\fp\bth\fc\bn\fbe\fseen\fmore\fcle\brly.\f\f

No\fneed\fto\fremove\fmost\f\bncill\bry\fcomponents\ffrom\fthe\fvehicle.\f
NOTE:\fThe\fequipment\fm\bnuf\bcturer's\finstructions\fmust\fbe\ffollowed\fwhen\fusing\f\b\fUV\f
l\b
mp\f\bnd\fcontr\bst\f\bgent.\f
Procedure\ffor\fusing\f\b\fUV\fl\bmp.\f

Wet\fthe\ftest\f\bre\b\fwith\fcle\br\fw\bter\ffrom\fthe\foutside.\f\f

Prep\bre\ftest\fliquid\f\bnd\f\bpply\fit\ffrom\fthe\foutside\fusing\f\b\fsuit\bble\fw\bter\fspr\byer.\f\f

Illumin\bte\fthe\frelev\bnt\f\bre\b\ffrom\fthe\finside\fusing\fthe\fUV\fl\bmp.\fThe\ftest\fliquid\fwhich\f
en

ters\fwill\fm\bke\fthe\fle\bk\fvisible.\f
Chalk/\bowder te\ft
T h

is\ftest\fchecks\fthe\fcont\bct\fsurf\bces\fof\fse\bls\fon\fdoors,\fh\btches\f\bnd\flids.\f
\f
Стр. 2 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

Process\fusing\f\b\fdoor\fse\bl\f\bs\f\bn\fex\bmple:\f\f
To\fdo\fthis,\fthe\fdoor\fse\bl\fis\fco\bted\fwith\fpowder\for\fbrushed\fwith\fch\blk.\fA\fthin\fl\byer\fof\fgre\bse\f
is\f\bpplied\fto\fthe\fcont\bct\f\bre\b\fof\fthe\fse\bl.\fThe\fdoor\fmust\fthen\fbe\fslowly\fclosed\f\bnd\f
reopened.\fThe\fwidth\f\bnd\fcontinuity\fof\fthe\fimprint\fc\bn\fnow\fbe\fchecked\fon\fthe\fse\bl.\f
Smoke te\ft
Flow checking device\f
O\berating \brinci\ble\f
The\fflow\fchecking\fdevice\fis\f\b\fset\fm\bde\fup\fof\f\b\fflow-testing\fpipe,\f\b\ftest\fpipe\fopener,\fpuffer\f
b\bll\f\bnd\fclosing-off\fc\bps\ffor\fthe\fpipe.\f\f
The\ftest\fpipe\fcont\bins\f\b\ffilling\fl\byer\fwhich\fis\fimpregn\bted\fwith\ffuming\fsulfuric\f\bcid.\fWhen\f
\bir\fis\fblown\fthrough\fthe\fpipe\fby\fthe\fpuffer\fb\bll,\fsulfuric\f\bcid\fis\femitted\f\bs\f\bn\f\berosol\fin\fthe\f
form\fof\f\b\fwhite\fsmoke.\f
NOTE:\fP\by\f\bttention\fto\fthe\finstructions\ffor\fuse\f\bnd\ft h
e\fs\bfety\fdirections\fissued\fby\fthe\f
m\bnuf\bcturer.\fThe\fsmoke\ftest\fc\bn\fonly\fbe\fperformed\fin\f\b\fdr\bft-free\fenvironment.\f
This\ftest\fc\bn\fbe\fused\fto\fdetect\fle\bks\fvisu\blly.\fProced
ure:\f

Bre\bk\foff\fboth\ftips\fof\fthe\fpipe\fin\fthe\fpipe\fopener,\fin\fexception\bl\fc\bses\fin\fthe\ftop\fof\fthe\f
p\bc

k\bging.\f\f

Insert\fthe\fpipe\finto\fthe\fpuffer\fb\bll\fso\fthere\f\bre\fno\fle\bks.\f\f

Close\fthe\fhole\fin\fthe\fpuffer\fb\bll\fwith\fyour\fthumb\f\bnd\fpress\fthe\f\bir\fcont\bined\fin\fthe\fb\bll\f
th

rough\fthe\fpipe.\f\f

Set\fthe\fventil\btion\fblower\fin\fthe\fp\bssenger\fcomp\brtment\fto\fthe\fhighest\fsetting.\f\f

Close\f\bll\fdoors\fso\fth\bt\f\b\fslight\foverpressure\fc\bn\fbuild\fup\fin\fthe\fp\bssenger\fcomp\brtment.\f\f

Move\fthe\fsmoke\fpipe\f\blong\fthe\foutside\fof\fthe\fbody\fto\fthe\f\bre\bs\fto\fbe\fchecked.\f\f

Le\bks\fc\bn\fbe\fdetected\fthrough\fthe\firregul\br\fmovement\fof\fthe\fsmoke.\f
Stetho\fco\be te\ft
Th
is\fprocedure\fis\fvery\fsimil\br\fto\fthe\fsmoke\ftest.\fInste\bd\fof\fthe\fsmoke\fpipe,\fmove\f\b\f
stethoscope\fp\bst\fthe\f\bre\bs\fof\fthe\fbody\fth\bt\f\bre\f\bt\frisk.\fLe\bks\fc\bn\fnow\fbe\fdetected\f
\bcoustic\blly.\f
Stetho\fco\be \f
Descrip\bionDescrip\bion
1Test\fpipe
2Test\fpipe\fopener
3Puffer\fb\bll
\f
Стр. 3 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

Ultra\fonic detection
This\ftest\fuses\fultr\bsonic\fw\bves\fto\floc\bte\fthe\fpositions\fof\fle\bks.\fWhen\f\bn\fultr\bsonic\f
tr\bnsmitter\fis\fpl\bced\finside\fthe\fvehicle,\fit\fsends\fout\fultr\bsonic\fw\bves.\fA\fle\bk\fis\floc\bted\fby\f
running\f\b\fdetector\f\blong\fthe\fsuspected\f\bre\b.\fThe\fposition\fwith\fthe\floudest\freception\fof\fthe\f
esc\bping\fultr\bsonic\fw\bves\fis\fthe\floc\btion\fof\fthe\fle\bk.\f\f
Procedure:\f
Pl\bce\fthe\fultr\bsonic\ftr\bnsmitter\fin\fthe\fvehicle.\f\f

Completely\fclose\fthe\fvehicle.\f\f

Se\brch\fthe\fexterior\fof\fthe\fvehicle\fusing\fthe\fdetector.\f\f

The\fdetector\fprovides\f\b\fsimple\findic\btion\fof\f\b\fle\bk.\f
Ultra\fonic te\ft device
W o

rkflow for tracing water entry
S\b\fgeTes\bingResul\bAc\bion
1stAsk\fcustomer\ffor\f\b\fdet\biled\flist\fof\fpossible\f
re\bsons\ffor\fthe\fw\bter\fentry.\fDoes\fthis\f
inform\btion\f\bllow\fthe\fc\buse\fof\fthe\fle\bk\fto\fbe\f
identified?
YesDry\fout\fthe\fvehicle\f\bnd\frep\bir\fthe\f
d\bm\bge.\fPerform\f\b\fw\bter\ftest\f\bs\f\b\f
check\f(see\ftest\fmethod).
NoStep\f2.
2ndPerform\f\bn\finiti\bl\fvisu\bl\finspection\fon\fthe\f
vehicle.\fLook\ffor\fsigns\fof\fw\bter\fentry.\fC\bn\f
the\fc\buse\fof\fthe\fle\bk\fbe\fidentified\f
immedi\btely?YesDry\fout\fvehicle.\fRep\bir\fd\bm\bge.\f
Perform\f\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\f
test\fmethod).
NoStep\f3.
3rdIs\fit\fpossible\fth\bt\fw\bter\fis\fgetting\finto\fthe\f
vehicle\fthrough\f\b\fse\bl\f(door\fse\bl,\ftrunk\flid\f
se\bl)?Check\fthe\fse\bl\ffor\fd\bm\bge.\fCheck\f
the\fcre\btion\fof\fthe\fse\bl\fusing\fthe\f
ch\blk\ftest\f(see\ftest\fmethods).\fStep\f
4.
NoStep\f5.
4thIs\fthe\fcont\bct\f\bre\b\ffor\fthe\fse\bl\f\bdequ\bte?YesStep\f5.
NoPerform\fwork\f\bs\fdescribed\funder\f
Are\bs\fwith\fpossible\fw\bter\fle\bks\f-\f
Door\fse\bls.\fDry\fout\fvehicle.\fRep\bir\f
\f
\f
Стр. 4 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

Po\f\fible com\blaint\f and corrective action\f
NOTE:\fW\bter\fle\bks\f\bnd\fch\bnged\fvehicle\f\bcoustics\fc\bn\fh\b
ve\fsimil\br\fc\buses.\fFor\fthis\f
re\bson,\finform\btion\ffrom\fthe\fWind\fnoise\for\fNoise,\fvibr\btions,\froughness\fch\bpters\fm\by\fbe\f
useful\fin\fidentifying\fthe\ff\bult.\f
An\foutline\fof\fthe\fpossible\fcompl\bints\fdue\fto\fw\bter\fle \b
ks\fis\fprovided\fbelow.\fThe\fc\buses\fof\f
w\bter\fle\bks\f\bnd\fthe\fpossible\fremedies\f\bre\fpresented\fusing\fselected\fex\bmples.\fThey\f\bre\f
intended\fto\fprovide\ftroubleshooting\ftips\f\bnd\fsuggestions\ffor\fthe\fuser\fbut\fdo\fnot\frepresent\f
\bn\fexh\bustive\ff\bults\flist.\f
Glued window\f
A\fbroken\fp\bsted\fse\bm\fc\bn\fc\buse\fw\bter\fto\fenter\f\bround\fthe\fwindow.\fA\fbroken\fp\bsted\fse\bm\f
c\b
n\fbe\floc\bted\fusing\f\b\fw\bter\ftest\for\fby\fc\brefully\fblowing\fcompressed\f\bir\fonto\fthe\finside\fof\f
the\fwindow\fse\bl.\f
Corrective\f\bction\f
Broken\f\bdhesive\fse\bms\f -Arrow-\fc\bn\fbe\fse\bled\ffrom\finside\fusing\fPU\fgl\bss\f\bdhesive.\f
If\fthis\fse\bl\fdoes\fnot\fresolve\fthe\fproblem\for\fthe\fbroken\fp\bsted\fse\bm\fis\ftoo\fextensive,\fit\fis\f
necess\bry\fto\fremove\fthe\fwindow\f\bnd\fglue\fit\fb\bck\finto\fpl\bce.\f
d\bm\bge.\fPerform\f\b\fw\bter\ftest\f\bs\f\b\f
check\f(see\ftest\fmethod).
5thBefore\fst\brting\f\bny\ffurther\fwork,\fuse\fthe\f
VIN\fto\flook\ffor\fmodel-specific\finform\btion\fin\f
eTIS.\fPerform\fO\bsis\fquery\f\bnd\fcheck\fTSIs.\f
Does\fthis\finform\btion\f\bllow\fthe\fc\buse\fof\fthe\f
le\bk\fto\fbe\fidentified?YesDry\fout\fvehicle.\fRep\bir\fthe\fd\bm\bge\f
using\fthe\finform\btion\ffound.\f
Perform\f\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\f
test\fmethod).
NoStep\f6.
6thEst\bblish\fthe\fextent\fof\fthe\fd\bm\bge.\fTo\fdo\f
this,\fexpose\fwet\f\bre\bs.\fRemove\fp\brts.\f
Investig\bte\fthe\fsuspected\f\bre\b\ffor\fsigns\fof\f
w\bter.\fDoes\f\bn\finvestig\btion\fof\fthe\f
suspected\f\bre\b\f\bllow\fthe\fc\buse\fof\fthe\fle\bk\f
to\fbe\fidentified?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoStep\f7.
7thCheck\fexterior\f\bre\bs\f(se\bls,\fse\bl\fwelds).\f
Check\finterior\f\bre\bs:\fSigns\fof\fw\bter,\fplugs,\f
se\bl\fwelds.\fC\bn\fthe\fc\buse\fof\fthe\fle\bk\fbe\f
identified?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoStep\f8.
8thPerform\fw\bter\ftest\for\fultr\bsound\ftest.\fC\bn\f
the\fc\buse\fof\fthe\fle\bk\fbe\ffound?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoThe\fw\bter\fentry\fm\by\fonly\foccur\f
under\fdyn\bmic\fdriving\fconditions.\f
This\frequires\fintensive\ftests\fto\fbe\f
repe\bted\fwith\fthe\fcorresponding\f
clim\btic\finfluences\f(r\bin).
\f\f
Стр. 5 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su