FORD GALAXY 2006 Service Repair Manual

This\fme\bns:\f
Thorough\fcle\bning\fof\fthe\fsurf\bces\fto\fbe\fbr\bzed.\f\f

Close\fcont\bct\fof\fthe\fp\bnels\f\bt\fthe\fbr\bzing\fposition.\f\f

Use\fthe\fsoldering\firon\fto\fw\brm\fthe\floc\btion\fof\fthe\fse\bm\fto\fbe\fjoined.\f\f

The\fliquid\fbr\bzing\fm\bteri\bl\fis\fdr\bwn\fbetween\fthe\fp\bnels\fthrough\fc\bpill\bry\f\bction.\f
Rivet\f
Wi t

h\friveting,\ftwo\for\fmore\fp\bnels\f\bre\fjoined\ftogether\fusing\f\b\fjoining\felement\f(rivet).\fIn\f
body\fconstruction,\fpop\frivets\f\bnd\fpunched\frivets\f\bre\fused.\f
Adv\bnt\bges\fof\friveted\fconnections:\f

Met\bllic\f\bnd\fnon-met\bllic\fm\bteri\bls\fc\bn\fbe\fjoined\ftogether.\f\f

Different\fthicknesses\fof\fm\bteri\bls\fc\bn\fbe\fused.\f\f

The\fm\bteri\bl\fdoes\fnot\fh\bve\fto\fbe\fhe\bted,\f\bnd\ftherefore\fdoes\fnot\fw\brp.\f\f

Low\flevel\fof\fprep\br\btion\frequired.\f
NOTE:\fFor\fdet\biled\finstructions\fon\fthe\fprocedure,\fple\bse\frefer\fto\fthe\fequipment\f
m\b
nuf\bcturer's\foper\bting\fm\bnu\bl.\f
Dis\bdv\bnt\bge:\f

During\fdism\bntling\fprocedures,\fsw\brf/rivet\frem\bins\fc\bn\ff\bll\finto\fin\bccessible\fc\bvities,\f
wh

ich\fc\bn\fle\bd\fto\fr\bttling\f\bnd\frusting.\f
Pop\frivets\f\bre\fused\fif\fonly\fone\fside\fof\fthe\fp\bnel\fis\f\bccessible.\fIn\fthis\fprocess,\foverl\bpping\f
p \b

nels\f\bre\fdrilled\f\bnd\fconnected\fwith\f\b\fpop\frivet.\f
Pop\frivets\fc\bn\fbe\finserted\fpneum\btic\blly,\fhydr\bulic\blly\for\fm\bnu\blly\fwith\frivet\fguns.\f
Bonding
Descrip\bionDescrip\bion
1P\bnels
2Pop\frivet
\f\f
Стр. 7 из
9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Bonded\fconnections\f\bre\fused\fmore\f\bnd\fmore\fin\fmodern\fbody\fdesigns.\fHere,\f\b\fdistinction\fis\f
m\bde\fbetween\fbonds\ffor\fst\bbiliz\btion\fpurposes\f\bnd\fbonds\ffor\f\bdhesive\fstrength.\fBonds\ffor\f
st\bbiliz\btion\fpurposes\f\bre\ffound\fon\fclinched\ffl\bnges\f\bnd\fon\fcross\fbe\bms\fin\fdoors\for\fon\fthe\f
roof.\fWARNING:\fRisk\fof\fpoisoning!\fAdhesive\fc\bn\fbe\fh\brmful\fto
\fhe\blth.\fVentil\bte\frooms\f
well\f\bnd\fuse\fbre\bthing\fprotection.\fWhere\fpossible,\fwork\fwith\f\bn\fextr\bction\funit.\f
NOTE:\fAdhesives\f\bre\fchemic\bl\fproducts\f\bnd\f\bre\fsubject\fto\fthe\fs\bfety\fregul\btions\fof\fthe\f
m\bnuf\bcturer.\f
Ple\bse\frefer\fto\fthe\fspecific\btions\fin\fthe\fgener\bl\fp\br t
\fof\fthe\fp\brticul\br\fm\bnu\bl\ffor\finform\btion\f
on\fthe\frep\bir\f\bdhesive\fwhich\fis\fto\fbe\fused.\f
Adv\bnt\bges\fof\fglued\fjoints:\f

They\f\bre\f\bir\f\bnd\fw\btertight.\f\f

High\fcorrosion\fprotection\f\f

Different\fm\bteri\bls\fc\bn\fbe\fconnected.\f\f

Bonding\fc\bn\fbe\fcombined\fwith\fresist\bnce\fspot\fwelding.\f
NOTE:\fThe\fqu\blity\fof\fthe\fbonded\fconnection\fis\fl\brgely\fdependent\fon\fthe\fc\bre\ft\bken\f
du
ring\fprep\br\btory\fwork.\fWhen\fgluing\fbodywork\fp\brts,\ffollow\fthe\fwork\finstructions\ffrom\f
the\f\bdhesive\fm\bnuf\bcturer.\f
Bonding and welding
On\f

some\fvehicle\fmodels,\f(such\f\bs\fthe\fFord\fK\b),\fbonding\fis\fcombined\fwith\fresist\bnce\fspot\f
welding.\fThis\fconnection\ftechnique\fh\bs\fthe\ffollowing\f\bdv\bnt\bges:\f

Tight,\f\bnti-corrosion\fconnection\fse\bm.\f\f

High\fstrength\fdue\fto\f\bddition\bl\fresist\bnce\fweld\fspots.\f
Ple\bse\fnote\fthe\ffollowing\fpoints\fduring\fthe\frep\bir\fwork:\f
Descrip\bionDescrip\bion
1Butt\fjoints
2Bonded\fconnection
\f
Стр. 8 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Only\fuse\f\bdhesive\fsuit\bble\ffor\fwelding\f(conductive).\f\f

C\brry\fout\fresist\bnce\fspot\fwelding\fon\fthe\fconnection\ffl\bnges\fbefore\fthe\f\bdhesive\f
h\br

dening\fprocess.\f\f

C\brry\fout\ftest\fwelding\fwith\fthe\f\bdhesive\f\bpplied.\f\f

If\fMIG\fwelding\fis\fc\brried\fout\fduring\f\b\fsection\bl\frep\bir\fon\f\b\fconnection\ffl\bnge\fwith\f
\bdh

esive\fm\bteri\bl,\fthe\f\bdhesive\fm\bteri\bl\fmust\fbe\f\bpplied\f\bt\f\b\fdist\bnce\fof\f\bpprox.\f10\fmm\f
from\fthe\fweld\fspot.\f
Bonding and riveting
As
\fwith\fwelding,\fbonding\fc\bn\f\blso\fbe\fcombined\fwith\friveting.\fThis\fconnection\ftechnique\fh\bs\f
\bddition\bl\f\bdv\bnt\bges.\fThese\f\bre:\f

Met\bllic\f\bnd\fnon-met\bllic\fm\bteri\bls\fc\bn\fbe\fjoined\ftogether.\f\f

Different\fthicknesses\fof\fm\bteri\bls\fc\bn\fbe\fused.\f\f

The\fm\bteri\bl\fdoes\fnot\fh\bve\fto\fbe\fhe\bted,\f\bnd\ftherefore\fdoes\fnot\fw\brp.\f\f

The\frivet\fconnection\fst\bbilizes\fthe\fconnected\fcomponents\fduring\fthe\f\bdhesive\fh\brdening\f
ph

\bse.\f
Стр. 9 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - General Information -
Pla\ftic Re\bair\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Th

e\fproportion\fof\fpl\bstics\fused\fin\fvehicle\fconstruction\fcontinues\fto\frise.\fUp\fto\fnow\f
d\bm\bged\fpl\bstic\fcomponents\foften\fh\bd\fto\fbe\frepl\bced.\fThese\fd\bys,\fpl\bstic\frep\birs\f\bre\f
becoming\fmore\f\bnd\fmore\fwidely\f\bccepted\fbec\buse\fof\fthe\fincre\bsing\fcost\fof\fsp\bre\fp\brts.\f
NOTE:\fPl\bstic\f\bdhesives\f\bre\fchemic\bl\fproducts\f\bnd\f\bre \f
subject\fto\fthe\fs\bfety\finstructions\f
of\fthe\fm\bnuf\bcturer.\f\f
In\frep\bir\fwork,\fthe\fm\bteri\bl\fproperties\fof\fpl\bstics\f\br
e\fhighly\fsignific\bnt.\fThere\f\bre\ftwo\fm\bin\f
groups:\f

Thermopl\bstics.\f\f

Thermosets.\f
NOTE:\fEl\bstomers\fm\bke\fup\f\b\fthird\fgroup\fof\fpl\bstics.\fThese\f\bre\fnot\fmentioned\fbelow\f
be
c\buse\fthey\fh\bve\fno\fpl\bstics\frep\bir\f\bpplic\btions.\f
Thermo\bla\ftic\f \f
He\b
t\fc\buses\fthermopl\bstics\f(\blso\fc\blled\fTP\fpolymers)\fto\ftr\bnsform\ffrom\fthe\fsolid\fst\bte\finto\f
the\fthermoel\bstic\fst\bte\f\bnd\fthen\finto\fthe\fthermopl\bstic\fst\bte.\fWhen\fthermopl\bstics\f\bre\f
cooled,\fthey\freturn\fto\fsolid\fst\bte.\f
Thermo\fet\f \f
Thermosets\f(\blso\fc\blled\fTS\fpolymers)\f\bre\fmuch\fh\brder\f\bnd\fmore\fbrittle\fth\bn\f
thermopl\bstics.\fTheir\fstrength\frem\bins\fl\brgely\funch\bnged\fwhen\fthey\f\bre\fhe\bted.\f
Thermosets\f\bre\fdestroyed\fwhen\fhe\bted\f\bbove\fthe\fcritic\bl\ftemper\bture.\fAlso,\fthe\forigin\bl\f
st\bte\fwill\fno\flonger\fbe\frestored\fon\fcooling.\f
Pla\ftic identification
Norm\blly\fthe\f\bppropri\bte\fidentifier\fis\fm\brked\fon\fthe\fpl\bstic\fcomponents\fused\fin\fvehicle\f
c o

nstruction.\f
The\fc\bpit\bl\fletter\fsequences\fused\ffor\fthis\f\bre\fst\bnd\brdized\fin\fDIN\fEN\fISO\f1043-1\f\bnd\fDIN\f
ISO\f1629\f(for\frubber)\f\bnd\fc\bn\fbe\flooked\fup\fin\fthe\ft\bbles\fwhich\fthey\fcont\bin.\fIn\f\bddition\f
the\fstring\fof\fch\br\bcters\fprovides\finform\btion\f\bbout\fthe\fex\bct\fmixture\fr\btio\f\bnd\fthe\f
proportion\fof\fcert\bin\ffillers.\f
Exam\ble\f of the identification of \bla\ftic\f \f
Brief de\bcripti\fnPla\btic
ABSAcrylonitrile\fbut\bdiene\fstyrene\fcopolymer
PAPoly\bmide
PCPolyc\brbon\bte
PPPolypropylene
PP/EPDMPolypropylene/ethylene\fpropylene\fdiene\fcopolymer
PC/PBTPolyc\brbon\bte/polybutylene\fterephth\bl\bte
H\brd\fPVC\f/\fsoft\fPVCPolyvinylchloride
Brief de\bcripti\fnPla\btic
GRPGl\bss\freinforced\fpl\bstic
PURClose-meshed\fcross-linked\fpolyureth\bne
PURWide-meshed\fcross-linked\fpolyureth\bne
Стр. 1 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

NOTE:\fThe\fidentific\btion\fof\fthe\ftype\fof\fpl\bstic\fis\fnecess\bry\ffor\fthe\fpl\bstic\fwelding\fprocess\f
in\forder\fto\fdetermine\fthe\fcorrect\fwelding\frod\f(welding\fm\bteri\bl)\fto\fuse.\f
If\f\bn\fidentifier\fis\fmissing\for\fc\bnnot\fbe\fm\bde\fout,\fthe
\ffollowing\fe\bsy\fto\fperform\ftests\fwill\f
help:\f
Visu\bl\fInspection\f
Visu\bl\finspections\fm\binly\fserve\fto\fidentify\fPUR\f\bnd\fGRP\fm\bteri\bls.\fThermopl\bstic\f
components\f\bre\foften\fp\binted\f\bnd\f\bre\ftherefore\fdifficult\fto\fidentify.\f
Identific\btion\fch\br\bcteristics:\f

When\fPUR\fcr\bcks\for\fsimil\br\fd\bm\bge\foccurs,\fpores\fof\ffo\bm\fc\bn\fbe\fseen.\f\f

GRP\fc\bn\fbe\frecognized\fby\fthe\fgl\bss\ffiber\fstructure\fon\fthe\finside.\f
Mechanical te\ft: \f
Th
e\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fby\f\b\fsound\ftest:\f

Degree\fof\fh\brdness\f-\fthe\fhigher-pitched\fthe\fsound,\fthe\fh\brder\fthe\fpl\bstic.\f\f

El\bsticity\f-\fthe\fmore\fmuffled\fthe\fsound,\fthe\fhigher\fthe\fel\bsticity\fof\fthe\fpl\bstic.\f
Sanding te\ft \f
I n

\fthis\f\b\fpl\bce\fis\fchosen\fwhich\fwill\fnot\fbe\fvisible\fl\bter,\f\bnd\fthe\ffinger\fbelt\fs\bnder\fis\fused\fto\f
s\bnd\fthe\fpl\bstic.\f\f \f\f
\f\f
\f\f
Стр. 2 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

The\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fusing\fthe\fp\bttern\fof\fthe\fdust:\f
Thermosets\fproduce\f\b\fwhite\fdust.\f\f

Thermopl\bstics\fsme\br\f\bnd\fdo\fnot\fproduce\fdust.\f
Float te\ft in water: \f
T\b
ke\f\b\fsm\bll\fpiece\fof\fpl\bstic\ffrom\fthe\fcomponent\fto\fbe\frep\bired\f\bnd\ftest\fwhether\fit\fflo\bts\f
on\fw\bter\f(PP-EPDM,\fHD-PE,\fPP)\for\fsinks\f(PVC/U,\fPVC/P,\fABC,\fPC).\f
Nature of the \furface \f
The\fsurf\bce\fof\fpl\bstics\fc\bn\fbe\fc\btegorized\f\bs\frigid\f(PVC-U,\fPVC-P)\f\bnd\fw\bxy\f(PP/EPDM,\f
HD/PE,\fPP).\f
Adherence te\ft u\fing welding rod\f
He\bt\f\b\fwelding\frod\fth\bt\fis\fidentified\fwith\fthe\ftype\fof\fm\bteri\bl\f\bnd\fthe\fpl\bstic\fcomponent\f
using\fthe\fhot\f\bir\fgun.\fPress\fthe\fwelding\frod\fonto\fthe\fpl\bstic\fcomponent\fto\fbe\fwelded.\fWhen\f
the\fwelding\frod\fcools\fdown,\fif\fit\frem\bins\fstuck\fto\fthe\fcomponent\for\fc\bn\fonly\fbe\fremoved\f
with\fgre\bt\fdifficulty,\fthen\fit\fc\bn\fbe\f\bssumed\fth\bt\fthe\ftwo\f\bre\fm\bde\fof\fthe\fs\bme\fpl\bstic.\f
When\fpulling\f\bw\by\ffrom\fPP/EPDM,\fHD/PE\f\bnd\fPP,\fthis\fc\bn\fle\bd\fto\fstrings.\f
CAUTION:\fD\bnger\fof\fpoisoning!\fWhen\fburned,\fmost\fpl\bsti
cs\frele\bse\fv\bpors\fh\brmful\f
to\fhe\blth.\fVentil\bte\fthe\froom\fwell\f\bnd\fuse\frespir\btory\fprotection.\fWhere\fpossible\fwork\f
using\f\bn\fextr\bction\fsystem.\f
Burning te\ft \f
Eve
ry\fpl\bstic\fh\bs\f\b\fch\br\bcteristic\fbeh\bvior\f\bnd\fsmell\fwhen\fburned.\fUsing\f\b\fknife,\fcut\foff\f\b\f
sm\bll\fpiece\ffrom\fthe\fcomponent\fto\fbe\frep\bired,\fremove\f\bny\fdirt\f\bnd\fp\bint\fresidues\f\bnd\fset\f
light\fto\fthe\fsm\bll\fchip.\fNow\fobserve\fthe\fburning\fbeh\bvior.\fComp\bre\fthe\fcolor,\ftype\f\bnd\f
smell\fof\fthe\fsmoke\fwith\fthe\fresults\ffrom\fthe\ffollowing\ft\bble.\f
Safety in\ftruction\f
In\f\bddition\fto\fthe\fgener\bl\fs\bfety\finstructions,\fthe\frelev\bnt\fregul\btions\f\bnd\f\bccident\f
p r

evention\flegisl\btion\fmust\fbe\fobserved.\f
NOTE:\fWithout\fexception,\fbefore\fst\brting\fwork\fyou\fmust
\fre\bd\fthe\fs\bfety\f\bnd\fw\brning\f
instructions\fin\fthe\fch\bpter\f"S\bfety\fInstructions".\fIn\f\bddition,\fp\by\f\bttention\fto\fthe\fw\brning\f
instructions\fof\fthe\fp\brticul\br\fequipment\fm\bnuf\bcturer.\f\f
Inform\btion\fsheets,\fs\bfety\fnotices\f\bnd\fguidelines\ffor\f
the\fprocessing\fof\f\bdhesives\fcont\bining\f
isocy\bn\bte,\fpolyester\fresin,\f\bdhesives,\fsolvent\f\bnd\fthinners\fprovide\fmore\fdet\bils\fon\ftheir\f
use.\f
The\ffollowing\finstructions\fmust\f\blw\bys\fbe\ffollowed:\f

Polyester\fresin,\f\bdhesive,\fsolvents\f\bnd\fthinners\f\bre\finfl\bmm\bble\f\bnd\fmust\fnot\fbe\fused\f
Sh\frt de\bcripti\fnPla\btic rec\fgniti\fn u\bing a burning te\bt
ABSBl\bckish\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\f
like\fw\bx.\f
PANo\fsmoke,\fdr\bws\ffil\bments,\fsmells\flike\fburnt\fhorn.
PCYellowish,\fsooty\fsmoke.\fSmells\fsweetish.
PPNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\f
burnt\foil.\f
PP/EDMNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\fburnt\foil.\f
PC/PBTH\brd\f\bnd\fshiny,\fburns\fyellow,\ffluffy\fsoot.\f
H\brd\fPVC\f/\fsoft\fPVCBl\bckish\fsmoke\f\bnd\f\bcrid\fsmell.
Стр. 3 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

ne\br\fn\bked\ffire\for\ffl\bmes.\f\f

S\bwing\f\bnd\fgrinding\foper\btions\fmust\fonly\fbe\fc\brried\fout\fin\frooms\fequipped\fwith\f
ex

tr\bction\fsystems.\f\f

If\fno\frooms\fwith\fextr\bction\fsystems\f\bre\f\bv\bil\bble,\fonly\fuse\ftools\fwith\fextr\bction\f
eq

uipment.\f\f


Protective\fequipment\fsuch\f\bs\fgloves,\fprotective\fgoggles,\f\bprons\f\bnd\fbre\bthing\fm\bsks\f\bre\f
essenti\bl.\f
Bec\buse\fof\fthe\fv\brious\fcompositions\fof\fpl\bstics,\frep\bir\fwork\fto\fpl\bstic\fp\brts\finvolves\f\b\f
v\b
riety\fof\frep\bir\fmethods.\f
The\ffollowing\fmethods\f\bre\fused:\f

Thermopl\bstic\fstr\bightening.\f\f

Pl\bstic\fwelding.\f\f

Pl\bstic\f\bdhesive\fbonding.\f\f

Pl\bstic\fl\bmin\btion\ftechniques.\f
Thermo\bla\ftic \ftraightening\f
D \b

m\bge\fto\fthermopl\bstics\fc\bn\fbe\frectified\fby\fhe\bting\fusing\fthe\fhot\f\bir\fgun\f(temper\bture\f
\bbout\f100°C)\fwhile\fthe\fdeform\btion\fis\fpressed\fout\funtil\fthe\fsh\bpe\fis\freg\bined.\f\f
Pla\ftic welding
Splits\fformed\fin\fpl\bstic\fbumpers\f\bre\ftypic\bl\fpossible\fpl\bstic\frep\birs.\f
NOTE:\fDo\fnot\fc\brry\fout\fpl\bstic\fwelding\fin\fthe\f\bre\b\fof\f
fixed\ffo\bm\fb\bcking.\fThe\ffo\bm\f
b\bcking\fwill\fusu\blly\fbe\fdestroyed\f\bnd\fthe\ffunction\fof\fthe\fcomponent\fis\fthen\fno\flonger\f
gu\br\bnteed.\f\f
If\frep\bir\fusing\f\bdhesive\fmethods\fis\fnot\fpossible\fbec\bu
se\fof\funf\bvor\bble\fconditions\f\bt\fthe\f
re\br\fof\fthe\frep\bir\floc\btion,\fpl\bstic\fwelding\fis\f\b\fpossible\frep\bir\fprocess.\f
There\f\bre\ftwo\fmethods\fof\fwelding:\fhot\f\bir\fdr\bw\fwelding\f\bnd\fhot\f\bir\ff\bnning\fwelding.\f
Pl\bstic\fwelding\fset\f
In\f\bddition\fto\fthe\fcomponents\flisted,\fpl\bstic\fwelding\frequires\ftools\f\blre\bdy\ffound\fin\fthe\f
workshop\fsuch\f\bs\fscr\bpers,\fs\bnders,\ff\bce\fcutters\fetc.\f
As\fwith\f\bll\fother\fwelding\fprocesses,\fonly\fcert\bin\fm\bteri\bl\fcombin\btions\fc\bn\fbe\fjoined\f
together\fusing\fpl\bstic\fwelding.\f\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ff o
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
ItemDe\bcripti\fn
1V\brious\fwelding\frods
2Scr\bper\f(he\brt-sh\bped)
3Hot\f\bir\fblower\f(\bpprox.\f1500\fW)
4Cl\bmps
5Welding\fnozzles \f\f
Стр. 4 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

Service\fOrg\bniz\btion.\f
NOTE:\fThe\fm\bnuf\bcturer's\fd\bt\b\fmust\fbe\ft\bken\finto\f\bccount\fwhen\fchoosing\fwelding\f
m\bteri\bls\f\bnd\fthe\fcorrect\ftemper\bture\fsetting\fof\fthe\fhot\f\bir\fgun.\f
Rep\bir\fsequence\fduring\fpl\bstic\fwelding:\f
To\fprep\bre\fthe\floc\btion\ffor\fwelding,\fremove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\fweld\f\bre\b.\f\f

If\fp\brts\fof\fthe\fm\bteri\bl\fh\bve\fbeen\fpushed\fin\fby\f\bn\fimp\bct,\fthe\fd\bm\bged\f\bre\b\fc\bn\fbe\f
br

ought\fb\bck\fto\fsh\bpe\fby\fhe\bting.\f\f


Drill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\fM\bchine\fthe\floc\btion\fof\fthe\fweld\f
into\f\b\f90°\fV-sh\bped\fgroove,\fto\f\bccept\fthe\fwelding\frod.\f\f

L\by\fthe\fwelding\frod\fin\fthe\fgroove.\f\f

Perform\fthe\fwelding.\fHot\f\bir\fdr\bw\fwelding\for\fhot\f\bir\ff\bnning\fwelding.\f\f

Rework\fthe\fweld\fse\bm.\fAfter\fcooling,\fs\bnd\fthe\fr\bised\fweld\fse\bm.\f\f

Cle\bn\fthe\fs\bnded\frep\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\f
re

p\bir\fsurf\bce\f\bnd\fp\bint\fit.\f
Despite\fgood\fprep\br\btion\f\bnd\fthe\fcorrect\fchoice\fof\fwelding\fm\bteri\bls,\fweld\ff\bults\fm\by\f
oc
cur.\f\f
The\ffollowing\fpoints\fmust\fbe\fnoted\fwhen\fwelding\fpl\bstic:\f

Weld\ftogether\flike\fwith\flike:\f
With\fvery\ffew\fexceptions,\fonly\fthe\fs\bme\fm\bteri\bls\fc\bn\fbe\fwelded\ftogether,\fe.g.\fPP\fwith\f
PP.\f\f

Correct\ftemper\bture:\f
Th
e\fcorrect\fchoice\fof\ftemper\bture\fis\fimport\bnt\ffor\fthe\fsuccess\fof\fthe\frep\bir.\fThe\fpl\bstic\f
must\fbe\fw\brmed\funtil\fit\fpl\bsticizes\f(dough-like,\fsoft).\f
Guideline\fv\blues\ffor\fwelding\ftemper\bture:\f

Even\fpressure:\f
Wh

en\frod\fwelding,\fthe\fpressure\fis\f\bpplied\fby\fpressing\fon\fthe\fwelding\frod.\f\f

Ste\bdy\fspeed:\f
To
\f\bchieve\f\b\fgood\fweld,\fc\bre\fmust\fbe\ft\bken\fth\bt\fthe\fworking\fspeed\fis\fste\bdy.\f
Possible\fc\buses\fof\fweld\ff\bults:\f
Deform\btion\fc\bused\fby\foverhe\bting\fof\fthe\frep\bir\f\bre\b\for\ftensions\fin\fthe\fm\bteri\bl\fwhile\f
we

lding\fthe\fcomponent.\f\f

Pl\bstic\fm\bteri\bl\ftoo\fthin.\f\f

Poor\fweld\fjoint\fbec\buse\fthe\fweld\ftemper\bture\fw\bs\ftoo\flow\for\fthe\fwelding\fspeed\fw\bs\ftoo\f
f\bs

t.\f\f

Welding\fdifferent\fm\bteri\bls\ftogether.\f\f

Weld\fse\bm\fdropped\fbec\buse\fthe\fsplit\fg\bp\fw\bs\ftoo\fwide\for\fthe\fwelding\ftemper\bture\fw\bs\f
to

o\fhigh.\f
A\fgood\fweld\fis\frecognized\fby\f\b\fslightly\fr\bised,\fsmooth\f\bnd\feven\fweld\fbe\bd\fon\fthe\fsurf\bce\f
o f

\fthe\fcomponent.\f -
-
Brief de\bcripti\fnPla\bticTemperature
ABSAcrylonitrile\fbut\bdiene\fstyrene\fcopolymer360°
PAPoly\bmide400°
PCPolyc\brbon\bte370°
PPPolypropylene280°
PP/EPDMPolypropylene/ethylene\fpropylene\fdiene\fcopolymer280°
PURPolyureth\bne300°
H\brd\fPVCPolyvinylchloride340°
Soft\fPVCPolyvinylchloride370°
-
-
Стр. 5 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

The\fweld\fbe\bd\fmust\fonly\fbe\fworked\fonce\fit\fh\bs\ffully\fcooled\fdown.\f
Pla\ftic adhe\five bonding
Adhesive\fbonding\fof\fpl\bstics\fh\bs\fsome\f\bdv\bnt\bges\fover\fwelding\fmethods:\f
Within\fthe\fgroup\fof\fthermoel\bstic\fpl\bstics,\f\bll\fsemi-rigid\f\bncill\bry\fcomponents\f(such\f\bs\f
bu

mpers,\ffront\fgrilles,\fetc.)\fc\bn\fbe\frep\bired\fwithout\fidentific\btion.\f\f

A\ftwo-component\fpolyureth\bne\fb\bsed\f\bdhesive\fis\fused\ffor\f\bll\fthermopl\bstic\fp\brts.\f\f

Reinforcement\fstrips\fc\bn\fbe\f\btt\bched\fbehind\fsplits\f(split\flength\fup\fto\fm\bx.\f100mm)\f\bnd\f
op

enings\fto\fensure\fthe\forigin\bl\fstrength\fproperties.\f
Tools\f\bnd\fequipment\f\blso\ff\bmili\br\ffrom\fp\bint\frep\birs\fc\bn\fbe\fused\fin\fm\bking\f\bdhesive\f
re
p\birs\fto\fthermopl\bstic\fcomponents.\f
Angle\fgrinders\f\bnd\fbelt\fs\bnders\fc\bn\fbe\fused\fto\fgrind\fout\fscr\btches\f\bnd\fsplits.\fOrbit\bl\f
s\bnders\fwith\fextr\bctors\f\bre\fused\ffor\ffine\fs\bnding.\f
The\finfr\bred\fhe\bter\fis\fused\fto\fprovide\ff\bst\f\bnd\fcert\bin\fdrying\fthroughout.\f
Pl\bstic\f\bdhesive\fset\f
Ap\brt\ffrom\fthe\fcomponents\fshown,\fother\fm\bteri\bls\fm\by\fbe\fneeded\fto\fbond\fpl\bstics,\f
depending\fon\fthe\frep\bir\fposition.\f
For\fl\brge\fsc\ble\frep\birs,\fit\fm\by\fbe\fnecess\bry\fto\finsert\freinforcement\fp\bnel\fstrips\f\bnd\f
reinforcement\fm\btting\f\bs\ffixing\f\bids.\f
Rep\bir\fsequence\fduring\fpl\bstic\f\bdhesive\fbonding:\f
NOTE:\fFollow\fthe\fm\bnuf\bcturer's\fguidelines\fwhen\fusing \f
\bdhesives.\f\f

Prep\bre\fthe\floc\btion\fof\fthe\fbond.\fRemove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\f\bre\b\fto\fbe\fbonded.\f
Dr

ill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\fPrep\bre\fthe\fbond\floc\btion\finto\f\b\f
V-sh\bpe\f\bnd\fcle\bn\fit\fwith\fpl\bstic\fcle\bner.\f\f

Apply\fthe\f\bdhesive.\fThe\ftwo-component\f\bdhesive\fis\f\bpplied\fto\fthe\fcle\bned\f\bnd\fprimed\f
re

p\bir\floc\btion\fusing\f\b\fh\bnd\fgun.\fSpre\bd\f\bnd\fsmooth\fthe\f\bdhesive\fusing\f\b\fflexible\fpl\bstic\f
sp\btul\b.\f\f

Rework\fthe\fbond\floc\btion.\fAfter\fcooling,\fs\bnd\fthe\fr\bised\f\bdhesive.\fCle\bn\fthe\fs\bnded\f
re

p\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\frep\bir\fsurf\bce.\f
Apply\fp\bint.\f
GRP re\bair\f
G R

P\fm\bteri\bl\fis\fh\brd\f\bnd\fbrittle\fin\fits\fstrength\fproperties.\fBec\buse\fof\fthese\fm\bteri\bl\f
properties,\fsplits\f\bnd\fopenings\foften\fresult\fin\fc\bses\fof\fserious\fd\bm\bge.\f
ItemDe\bcripti\fn
12-component\f\bdhesive
2C\brtridge\fgun
3Mixing\ftube \f\f
Стр. 6 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

The\fst\bbility\fof\fGRP\fp\brts\fis\fimp\bired\fif\fthe\fgl\bss\ffiber\freinforcement\fis\fcr\bcked.\fThe\f
component\fmust\fbe\frepl\bced\fin\fc\bses\fof\fserious\fd\bm\bge\fth\bt\f\bffect\fthe\fstructure.\f
Minor\fd\bm\bge\f(such\f\bs\f\bbr\bsion,\fsplits\fup\fto\f80mm,\fholes\fup\fto\f\bpprox.\f60mm\fdi\bmeter,\f
etc.)\fc\bn\fbe\frep\bired\fto\f\b\ftechnic\blly\f\bnd\fvisu\blly\fperfect\fst\bnd\brd,\fprovided\fth\bt\fthe\f
d\bm\bge\fdoes\fnot\foccur\fin\fhe\bvily\fused\for\fh\brd-to-re\bch\f\bre\bs.\f
To\fensure\fperfect\frep\bir\fresults,\fobserve\fthe\ffollowing\fpoints:\f
The\froom\ftemper\bture\fshould\fbe\f\bt\fle\bst\f15°C\f\bnd\fthe\f\bir\fshould\fbe\f\bs\fdry\f\bs\fpossible.\f\f

The\frep\bir\floc\btion\fmust\fbe\fthoroughly\fdry\f\bnd\fcle\bn.\f\f

Before\fthe\frep\bir,\fthe\fGRP\fp\brt\fbeing\frep\bired\fmust\fbe\fdried\fusing\f\bn\finfr\bred\fhe\bter\for\f
in

\f\b\fdrying\foven.\f\f

In\fc\bses\fof\fl\brge\fsplits\f\bnd\ffr\bctures,\fthe\fstrength\fof\fthe\fouter\fskin\fc\bn\fbe\fre-est\bblished\f
by

\fb\bcking\fwith\f\b\freinforcement\fm\bteri\bl.\f
Tools\f\bnd\fequipment\ffrom\fthe\fp\bint\fshop\fc\bn\fbe\fused\fto\fc\brry\fout\frep\birs\fto\fGRP\fp\brts.\f
A n

gle\fgrinders\f\bnd\fbelt\fs\bnders\fc\bn\fbe\fused\fto\fgrind\fout\fscr\btches\f\bnd\fsplits.\fOrbit\bl\f
s\bnders\fwith\fextr\bctors\f\bre\fused\ffor\ffine\fs\bnding.\f
GRP\frep\bir\fset\f
Scissors,\fp\bintbrush\f\bnd\fcle\bning\fm\bteri\bls\f\bre\fother\fm\bteri\bls\fwhich\fwill\fbe\fneeded\fto\f
perform\f\b\fGRP\frep\bir.\f\f
NOTE:\fFollow\fthe\fm\bnuf\bcturer's\finstructions\fwhen\fusi n
g\fthe\frep\bir\fm\bteri\bls.\f\f
The\frep\bir\fprocess\ffor\f\b\fGRP\frep\bir\fis\f\bs\ffollows:\f

Prep\bre\fthe\frep\bir\floc\btion.\fRemove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\frep\bir\f\bre\b.\f\f

Drill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\f\f

The\frep\bir\floc\btion\fmust\fbe\fs\bnded\fby\fh\bnd.\fIf\fm\bchine\fworking\fis\f\bttempted,\fthe\fresin\f
wi

ll\fbe\fhe\bted\fso\fmuch\fth\bt\fthe\fsurf\bce\fstructure\fwill\fbe\fch\bnged.\fThe\fresult\fis\f
in\bdequ\bte\f\bdhesion.\f\f

Perform\fthe\fGRP\frep\bir.\fApply\fpolyester\fresin\fthinly\fto\fthe\frep\bir\floc\btion.\fL\by\fthe\fgl\bss\f
fi

ber\fm\bt\fin\fpl\bce\f\bnd\f\bpply\fpolyester\fresin\fover\fit\f\bg\bin.\f\f

Rework\fthe\floc\btion\fof\fthe\frep\bir.\fS\bnd\f\bw\by\f\bny\fpolyester\fresin\fwhich\fst\bnds\fproud\f
\bft

er\fit\fh\bs\fh\brdened.\f\f

Cle\bn\fthe\fs\bnded\frep\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\f
re

p\bir\fsurf\bce\f\bnd\f\bfter\fit\fh\bs\fdried\f\bpply\fthe\fp\bint\ffinish.\f
ItemDe\bcripti\fn
1Polyester\fresin
2Gl\bss\ffiber\fm\bts
3H\brdener
\f\f
Стр. 7 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su