warning FORD GALAXY 2006 Service Service Manual

3.3.\b
Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. 4.\b
Connect\fthe\f\bir\fb\bg\fsimul\btors\fto\fthe\fsub-h\brnesses\fin\fpl\bce\fof\fthe\fdriver\f\bir\fb\bg\f
m
odule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.\b
St\brt\fthe\fengine\f\bnd\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\fsever\bl\ftimes\funtil\f
t
he\fpower\fsteering\ffluid\fh\bs\fre\bched\fnorm\bl\foper\bting\ftemper\bture.\f
6. 6.\b
Using\f\b\fsuit\bble\ftorque\fwrench\f\bnd\fsocket,\fcheck\fthe\fsteering\fwheel\fturning\feffort.\f
7.7.\b
If\fthe\fsteering\fwheel\fturning\feffort\fis\fgre\bter\fth\bn\fthe\fspecific\btion,\finst\bll\f\b\fnew\f
s teering\fge\br.\fREFER\fto:\f\f
Specific\btions\f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fSpecific\btions),\f
St
eering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Steering\bColumn\bUniversal\bJoint\b
1. WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\fflexible\fcoupling\fbolt\fis\finst\blled.\f
1.\b Det\bch\fthe\fsteering\fcolumn\ffrom\fthe\fsteering\fge\br\fpinion.\f

Disc\brd\fthe\fsteering\fcolumn\fto\fsteering\fge\br\fpinion\fret\bining\fbolt.\f\f
2. 2.\b
Check\ffor\fsmooth\fmovement\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint.\f
1
. Hold\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyoke.\f
2.
Articul\bte\fthe\ffree\fyoke\fin\f\b\ffigure\fof\feight\fmovement.\f

If\fthe\fmovement\fis\fnot\fsmooth\for\fresist\bnce\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f
\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. 3.\b
Hold\fboth\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyokes\f\bnd\ftwist\fthem\fclockwise\f
\b
nd\fcounterclockwise.\f

If\fmovement\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f\f
RE

FER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Power\bSteering\bSystem\bFlushingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Materials\b
NameSpec\bf\bcat\bo\f
Hydr\bulic\fFluid\fDP-PSWSS-M2C204-A2\f/\f5U7J-M2C204-AA
1.WARNING:\fBe\fprep\bred\fto\fcollect\f
es

c\bping\ffluids.\f
Using\f\b\fbl\bnking\fc\bp,\fc\bp\fthe\fpower\fsteering\f
fl
uid\freservoir.\f
2.Pl\bce\fthe\fend\fof\fthe\fsteering\fge\br\freturn\fline\finto\f
\b\fcont\biner.\f
3. Fill\fthe\fpower\fsteering\freservoir\fto\fthe\fMAX\f m\brk.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2\f

/\f5U7J-M2C204-AA) \f
4. R

\bise\fthe\fvehicle\funtil\fthe\fro\bd\fwheels\f\bre\fcle\br\f
of\fthe\ffloor.\fSupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
5. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
te

chnici\bn.\f1. St\brt\fthe\fengine\f\bnd\fslowly\fturn\fthe\f st

eering\ffrom\fsteering\flock\fto\fsteering\flock\f
until\fcle\bn\fpower\fsteering\ffluid\fcomes\fout\f
of\fthe\freturn\fline.\f
2. With\fthe\f\bid\fof\f\bnother\ftechnici\bn,\f\bdd\fthe\f
power\fsteering\ffluid\funtil\fthe\fsystem\fis\ffree\f
of\fcont\bmin\bted\fpower\fsteering\ffluid.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-
M2C

204-A2\f/\f5U7J-M2C204-AA) \f
\f\f
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5. \f
6.WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Spec\fal\bTool(s):\b 30
7-242,\f308-440\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\b
ll\fdoes\fnot\frot\bte.\f
Loosen\fthe\ftie-rod\fend\fnut,\fon\fboth\fsides.\f
8. CAUTIONS:\f
Us e\fsuit\bble\fp\bcking\fm\bteri\bl\fto\fprevent\f
d\bm\bge\fto\fthe\fcomponent.\f
M\bke\fsure\fth\bt\fthe\fb\bll\fjoint\fb\bll\fdoes\f
not\frot\bte.\f
On\fboth\fsides.\f
To

rque:\b 80\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\b
ll\fdoes\fnot\frot\bte.\f
On\fboth\fsides.\f
T o

rque:\b 60\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Left-h\bnd\fdrive\fvehicles\f
All\fvehicles\f
15.
Torque:\b 1
\fNm\f
16. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 20\fNm
\f
17.Torque:\b 120\fNm\f
18. General\bEqu\fpment:\b Tr\bnsmission\fj\bck\f
19.

\f\f 1. Torque:\b 30\fNm
\f
2. Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Ins\balla\bion 20.
WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n

other\ftechnici\bn.\f
Lower\fthe\ffront\fsubfr\bme\f\bnd\fremove\fthe\f
s t

eering\fge\br\fon\fthe\fdriver\fside.\f
Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f\f 1. Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\f
mm,\foutside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\f
mm,\finto\fthe\ffront\ffr\bme\f\bbove\fthe\f
\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Spec\fal\bTool(s):\b 205-316A\f
3. S

lide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\f
w\bsher\f\bnd\finto\fthe\fgroove\fof\fthe\fspeci\bl\f
tool\f\bnd\ftighten\fthe\f\blignment\fpin.\f
3. Fill\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Bleed\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
5. Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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Ins\balla\bion 6.
WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 24\fNm
\f
7.Torque:\b 24\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump—
2.0L Dura\borq\fTDCi (103kW/140PS) \f
DW/2.0L Dura\borq\fTDCi (118kW/160PS)
\f DW, Vehicles Wi\bh: Elec\bro\fHydraulic
Power S\beering (EHPS)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\ffront\fright-h\bnd\fwheel\f\bnd\ftire.\f
Re
fer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f
5. WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 20\fNm
\f
6.Torque:\b 10\fNm\f
\f\f
\f\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump—
2.2L Dura\borq\fTDCi (129kW/175PS) \f DWS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Ma\berials
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\balla\bion
NameSpec\bf\bcat\bo\f
Hydr\bulic\fFluid\fDP-PSWSS-M2C204-A2\f/\f5U7J-M2C204-AA 1. Refer\fto:\fAccessory\fDrive\fBelt \f(303-05F\f
Acc

essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
2. WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Material\b Hy
dr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2\f
/\f5U7J-M2C204-AA) \f
Tor

\fue\b 23\fNm
\f
3.Tor\fue\b 24\fNm\f
4. Tor\fue\b 24\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
Ste

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00 \f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump \bo Quick
Release Coupling Pressure Line—2.0L Dura\borq\f
TDCi (100kW/136PS) \f DW\fC/2.0L Dura\borq\f
TDCi (85kW/115PS) \f DW/2.0L Dura\borq\fTDCi
(103kW/140PS) \f DW
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\balla\bion
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine
\f
1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\f
Oper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. Torque:\b 10\fNm
\f
6.
WARNING:\f
Be\fprep\bred\fto\f
collect\f
esc\bping\ffluid.
\f
\f\f
\f\f
\f\f
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Ins\balla\bion
CAUTION:\f
M\bke\fsure\fth\bt\f
\bll\fopenings\f
\bre\fse\bled.
Spec\fal\bTool(s):\b
308-440\f
7.WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
Torque:\b20\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-
00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
3. Refer\fto:\fPower\fSteering\fSystem\fBleeding \f(211-00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f
\f\f
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