warning FORD GALAXY 2006 Service Owner's Guide

Brake S\bstem \f General Information \f
Brake S\bstem BleedingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
General Equipment
Bleeding
WARNING:\fBr\bke\ffluid\fcont\bins\fpolyglycol\fethers\f\bnd\fpolyglycols.\fAvoid\fcont\bct\fwith\f
th

e\feyes.\fW\bsh\fh\bnds\fthoroughly\f\bfter\fh\bndling.\fIf\fbr\bke\ffluid\fcont\bcts\fthe\feyes,\fflush\f
the\feyes\ffor\f15\fminutes\fwith\fcold\frunning\fw\bter.\fGet\fmedic\bl\f\bttention\fif\firrit\btion\f
persists.\fIf\ft\bken\fintern\blly,\fdrink\fw\bter\f\bnd\finduce\fvomiting.\fGet\fmedic\bl\f\bttention\f
immedi\btely.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
CAUTION:\fIf\fbr\bke\ffluid\fis\fspilt\fon\fthe\fp\bintwork,\fthe\f\bffected\f\bre\b\fmust\fbe\f
immedi\btely\fw\bshed\fdown\fwith\fcold\fw\bter.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fvehicle\fis\fst\bnding\fon\f\b\flevel\fsurf\bce.\f
NOTE:\fThe\fsystem\fconsists\fof\fsep\br\bte\fcircuits\ffor\fe\bch\ffront\f\bnd\fdi\bgon\blly\fopposite\fre\br\f
wheel.\fE\bch\fcircuit\fc\bn\fbe\fbled\findependently.\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
1. CAUTION:\fThe\fbr\bke\ffluid\freservoir\fmust\f
re
m\bin\ffull\fwith\fnew,\fcle\bn\fbr\bke\ffluid\f\bt\f\bll\f
times\fduring\fbleeding.\f Inst\bll\fthe\fbleed\ftube\fto\fthe\fbleed\fnipple.\f
2. Immerse\fthe\fend\fof\fthe\fbleed\ftube\fin\f\b\fbleed\fj\br\f cont\bining\f\b\fsm\bll\fqu\bntity\fof\f\bpproved\fbr\bke\f
fluid.\f
3. Position\fthe\fbleed\fj\br\fb\bse\f\bt\fle\bst\f300\fmm\f \bbove\fthe\fbleed\fnipple\fto\fm\bint\bin\ffluid\fpressure\f
\bnd\fprevent\f\bir\fle\bking\fp\bst\fthe\fthre\bds\fof\fthe\f
bleed\fnipple.\f
4. Loosen\fthe\fbleed\fnipple\fby\fone-h\blf\fturn.\f
5. Oper\bte\fthe\fbr\bke\fped\bl\ffully\f(pumping\fbr\bke\f fluid\f\bnd\f\bir\finto\fthe\fbleed\fj\br)\f\bnd\f\bllow\fthe\f
br\bke\fped\bl\fto\freturn\fto\fthe\frest\fposition.\f
6. Fill\fthe\fbr\bke\ffluid\freservoir\fto\fthe\fMAX\fm\brk.\f
7. Continue\foper\bting\fthe\fbr\bke\fped\bl\funtil\f\bir-free\f fluid\fis\fbeing\fpumped\finto\fthe\fbleed\fj\br.\f
8. With\fthe\fbr\bke\fped\bl\ffully\fdepressed\ftighten\fthe\f bleed\fnipple.\f
9. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbleed\f
n i

pple\fc\bp\fis\finst\blled\f\bfter\fbleeding\fthe\f
br\bke\fline(s).\fThis\fwill\fprevent\fcorrosion\fto\f
the\fbleed\fnipple.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fthe\fbleed\fnipple\f
becoming\fseized.\f Repe\bt\fthe\fprocedure\ffor\fthe\frem\bining\fbr\bke\f
li
nes.\f
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Brake S\bstem \f General Information \f
Brake S\bstem Pressure BleedingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
General Equipment
Bleeding
WARNING:\fBr\bke\ffluid\fcont\bins\fpolyglycol\fethers\f\bnd\fpolyglycols.\fAvoid\fcont\bct\fwith\f
th

e\feyes.\fW\bsh\fh\bnds\fthoroughly\f\bfter\fh\bndling.\fIf\fbr\bke\ffluid\fcont\bcts\fthe\feyes,\fflush\f
the\feyes\ffor\f15\fminutes\fwith\fcold\frunning\fw\bter.\fGet\fmedic\bl\f\bttention\fif\firrit\btion\f
persists.\fIf\ft\bken\fintern\blly,\fdrink\fw\bter\f\bnd\finduce\fvomiting.\fGet\fmedic\bl\f\bttention\f
immedi\btely.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
CAUTION:\fIf\fbr\bke\ffluid\fis\fspilt\fon\fthe\fp\bintwork,\fthe\f\bffected\f\bre\b\fmust\fbe\f
immedi\btely\fw\bshed\fdown\fwith\fcold\fw\bter.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fvehicle\fis\fst\bnding\fon\f\b\flevel\fsurf\bce.\f\f
NOTE:\fThe\fsystem\fconsists\fof\fsep\br\bte\fcircuits\ffor\fe\bch\ffront\f\bnd\fdi\bgon\blly\fopposite\fre\br\f
wheel.\fE\bch\fcircuit\fc\bn\fbe\fbled\findependently.\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Br\bke/clutch\fsystem\fpressure\fbleeder/filler
1. Fill\fthe\fbr\bke\ffluid\freservoir\fto\fthe\fMAX\fm\brk.\f
2. CAUTIONS:\f
M\b
ke\fsure\fth\bt\fthe\fpressure\fwithin\fthe\f
br\bke\fsystem\fdoes\fnot\fexceed\f1\fb\br.\f
M\bke\fsure\fth\bt\fthe\fpressure\fbleeding\f
equipment\fis\ffilled\fwith\fnew\fbr\bke\ffluid\fto\f
the\fcorrect\fspecific\btion.\f
Using\fthe\f br
\bke/clutch\fsystem\fpressure\f
ble
eder/filler ,\fpressure\fbleed\fthe\fsystem\fin\f
\bc c

ord\bnce\fwith\fthe\fm\bnuf\bcturer's\finstructions.\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbleed\f
ni
pple\fc\bp\fis\finst\blled\f\bfter\fbleeding\fthe\f
br\bke\fline(s).\fThis\fwill\fprevent\fcorrosion\fto\f
the\fbleed\fnipple.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fthe\fbleed\fnipple\f
becoming\fseized.\f Fill\fthe\fbr\bke\ffluid\freservoir\fto\fthe\fMAX\fm\brk\f\bs\f
ne
cess\bry.\f
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Front D\bsc Br\fke - Br\fke P\fdsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
M\ft

er\b\fls
Remov\fl
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
Al

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
206-005\f
Retr\bctor,\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque:\b 28\fNm
\f
5. \f
\f
\f\f
\f\f
\f\f
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Front D\bsc Br\fke - Br\fke C\fl\bperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Gener\fl Equ\bpment
Remov\fl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
A l

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
Hose\fcl\bmp(s)
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
General \bqui\fment: Ho
se\fcl\bmp(s)\f
Loo
sen: 90
°\f
4. \f
5. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque: 28\fNm
\f
6. \f
\f\f
\f\f
\f\f
\f\f
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Rear Di\bc Brake \f Brake Pad\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Special Tool(\b)
Mat

erial\b
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
206-012\f
Retr\bctor,\fRe\br\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. Br\bke\fp\bd\floc\bting\fspring\f(rubber\fco\bted).
\f
2. Br\bke\fp\bd\floc\bting\fspring.\f
6. Spec\fal\bTool(s):\b 206-012\f
\f
\f\f
\f\f
\f\f
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Rear Di\bc Brake \f Brake Pad\b—Vehicle\b
With: Electronic Parking Brake (EPB)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Removal
CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
In\btallation
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Activ\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f \bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Usi

ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b

ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. CAUTIONS:\f
\f\f
\f\f
\f\f
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Anti-Lo\bk Cont\fol - Rea\f Wheel Speed
Senso\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
In

stallation 1. Cle\bn\fthe\fsensor,\felectric\bl\fconnector\f\bnd\fthe\f
\bre
\b\f\bround\fthe\fsensor.\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\br

e\fse\bled.\f 5. Using\f\b\flint-free\fcloth,\fcle\bn\fthe\fsensor\fO- ri
ng\fgroove\f\bnd\fthe\fsensor\fbolt\fhousing.\f
1. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fhousing\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f Position\fthe\fsensor.\f
3. WARNING:\fOnly\fuse\fmoder\bte\fforce\f
wh
en\finst\blling\fthe\fsensor.\f
4. \f\f 1.Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Installati\bn Re\f\bval
Pneumat\bc vacuum \fun
Anti-L\bck C\bntr\bl - Anti-L\bck Brake
Syste\f (ABS) M\bduleS-MAX/Galaxy 2006.5 (02/2006-) Pr\bnt
Re\f\bval and Installati\bn
Materials
Gen

eral Equip\fent
NameSpec\bf\bcat\bo\f
Spo\bler Adhes\bve K\bt 2 ComponentWSK-M5B401-A1 / 2U7J-M2G376-AA
Ford approved d\ba\fnost\bc tool 1. Remove the hydraul\bc control un\bt (HCU).
Refer to: Hydraul\bc Control Un\bt (HCU) (206-09A
Ant

\b-Lock Control, Removal and Installat\bon).
2.
3. Clean the HCU contact surface.
Material\b Spo\bler Adhes\bve K\bt 2 Component (WSK-
M5B

401-A1 / 2U7J-M2G376-AA)
4. R

emove all traces of the cleaner and fore\b\fn
mater\bal.
General \fquipment\b Pneumat\bc vacuum \fun
1. WARNING: Make sure that the module \bs
co

rrectly located on the hydraul\bc control un\bt
(HCU).
CAUTIONS:
If acc\bdentally dropped or knocked \bnstall
a new module.
Take extra care not to dama\fe the seal.
NOTE: Make sure that the seal \bs correctly
located. Torque\b
0.

5 Nm

1.0 Nm

1.5 Nm

2.0 Nm

2.5 Nm

Sta\fe 1:
Sta\fe 2:
Sta\fe 3:
Sta\fe 4:
Sta\fe 5:


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Anti-Lo\bk Cont\fol - Stability Assist -
Stability Assist ModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Mate\fials
Gen

e\fal Equipment
Removal
I n

stallation
NameSpec\bf\bcat\bo\f
Spoiler\fAdhesive\fKit\f2\fComponentWSK-M5B401-A1\f/\f2U7J-M2G376-AA
Pneum\btic\fv\bcuum\fgun
Worldwide\fDi\bgnostic\fSystem\f(WDS) 1. Remove\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f\fRefer\fto:\f Hydr\bulic\fControl\fUnit\f(HCU) \f(206-09A\f
An t

i-Lock\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Cle\bn\fthe\fHCU\fcont\bct\fsurf\bce.\f
Material\b Spoiler\fAdhesive\fKit\f2\fComponent\f
(WS

K-M5B401-A1\f/\f2U7J-M2G376-AA) \f
4. R

emove\f\bll\ftr\bces\fof\fthe\fcle\bner\f\bnd\fforeign\f
m\bteri\bl.\f\f
General \fquipment\b Pneum\btic\fv\bcuum\fgun\f
1. WARNINGS:\f
M\b

ke\fsure\fth\bt\fthe\fmodule\fis\fcorrectly\f
loc\bted\fon\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f
A\fnew\fse\bl\fis\frequired\f\bg\bin\fonce\fthe\f
se\bl\fh\bs\ftouched\fthe\fm\bting\ff\bces\f\bnd\fthe\f
component\fis\fthen\fremoved\f\bnd\finst\blled\f
\bg\bin.\f
CAUTIONS:\f
If\f\bccident\blly\fdropped\for\fknocked\finst\bll\f
\b\fnew\fmodule.\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
Torque\b \f
\f\f
\f\f
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Anti-Lo\bk Cont\fol - Stability Assist - Yaw
Rate Senso\f and A\b\bele\fomete\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\ffollowing\fitems:\f
1.
Remove\fthe\fright-h\bnd\ffront\fse\bt.\f
Refer\fto:\f Front\fSe\bt \f(501-10\fSe\bting,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\fright-h\bnd\fB-pill\br\ftrim\fp\bnel.\f
Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\f
In t

erior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 1.Torque:\b 9\fNm
\f
4. \f
1. WARNING:\fM\bke\fsure\fth\bt\fthe\fy\bw\fr\bte\f
s e

nsor\f\bnd\f\bccelerometer\f\bssembly\fis\f
correctly\floc\bted.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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