gem FORD GALAXY 2006 Service Workshop Manual
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Page 2596 of 4402

GO\fto\fP11.\f\f
No\b GO
\fto\fP10 .\f\f
P10:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bAND\bTHE\b
GEM\b(TERMINAL\b15)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f1,\fcircuit\fCBP04P\f
(VT),\fwiring\fh\brness\fside\f\bnd\fthe\fGEM,\fconnector\f
C1BP02-C,\fpin\f68,\fcircuit\fCBP04T\f(VT),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fGEM\f\bnd\fthe\felectric\fbooster\fhe\bter\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
P11:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bAND\bTHE\b
GEM\b(PWM)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f2,\fcircuit\fCBP01A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fGEM,\f
connector\fC1BP02-C,\fpin\f39,\fcircuit\fCBP01A\f
(BU/GN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fP12 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCBP01A\f
(BU/GN)\fbetween\fthe\fGEM\f\bnd\fthe\felectric\fbooster\f
he\bter\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
P12:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bAND\bTHE\bGEM\b
FOR\bA\b\fHORT\bTO\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f2,\fcircuit\fCBP01A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
\f\f
\f\f
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Page 2597 of 4402

Is\f\b\fvolt\bge\fme\bsured?\f
Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f
CBP01A\f(BU/GN)\fbetween\fthe\fGEM\f\bnd\fthe\felectric\f
booster\fhe\bter\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fP13 .\f\f
P13:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bAND\bTHE\bGEM\b
FOR\bA\b\fHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f2,\fcircuit\fCBP01A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b RENEW\fthe\felectric\fbooster\fhe\bter.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fGEM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\f
CBP01A\f(BU/GN)\fbetween\fthe\fGEM\f\bnd\fthe\felectric\f
booster\fhe\bter\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bQ\b:\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER\b
INOPERATIVE\b
NOTE:\fThe\ffuel\ffired\fbooster\fhe\bter\fis\fequipped\fwith\f\bn\fintegr\bted\fundervolt\bge\f
protection.\fThis\fswitches\foff\fthe\ffuel-fired\fbooster\fhe\bter\fwhen\fthe\fsupply\fvolt\bge\ff\blls\f
below\f10\fV\ffor\flonger\fth\bn\f20\fseconds.\fBefore\fperforming\ffurther\fchecks,\fensure\fth\bt\f
the\fvehicle\fb\bttery\fis\fOK\f\bnd\fth\bt\fthe\fch\brge\fst\bte\fis\fsufficient.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
Q1:\bCHECK\bFU\fE\bF277
Ignition\fswitch\fin\fposition\f0.\f1\b
CHECK\fF27\f(EJB).\f2\b
Is\fthe\ffuse\fOK?\f
Yes\bGO\fto\fQ2.\f\f
No \b
RENEW\ffuse\fF27\f(30\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
\f\f
\f\f
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Page 2603 of 4402

Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bAuxiliary\bClimate\bControlS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\b\fection\b412-03A,\bfor\bschematic\band\bconnector\b
in
formation.\b\b
\fpecial\bTool(s)\b
Ge
neral\bEquipment\b
Inspection\band\bTesting\b 1. 1.\b
VERIFY\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
N
OTE:\fEnsure\fcorrect\flocking\fof\fwiring\fh\brness\fconnect
ors.\f
Visual\bInspection\b
3. 3.\b
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.\b
If\fthe\fconcern\fis\fstill\fpresent\f\bfter\fthe\fvisu\bl\finspection,\fperform\ff\bult\fdi\bgnosis\fon\f
t
he\felectronic\fengine\fm\bn\bgement,\fthe\fch\brging\fsystem,\fthe\fgeneric\felectronic\f
module\f(GEM),\fthe\finstrument\fcluster,\fthe\felectronic\f\butom\btic\ftemper\bture\fcontrol\f
(EATC)\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\fWDS\f\bnd\fRECTIFY\fthe\ff\bult
(s)\fdispl\byed\fin\f\bccord\bnce\fwith\fthe\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Trouble\bcode\btable\b-\bvehicles\bwith\bauxiliary\bclimate\bcontrol\b
Trouble\bcode\btable\b-\bauxiliary\bclimate\bcontrol\b
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fMultimeter\f(comp\btible\fwith\fK-type\f
thermocouple)
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Refriger\bnt\fcenter
Thermometer\f-\fFluke\f80\fPK-8\f(FSE\fnumber\f260\f
4102\f001\f07)
Mechanica\bE\bectrica\b
Refriger\bnt\flines\f\f
Condenser\f\f
Drive\fbelt\f\f
A/C\fcompressor\fFuses\f\f
Wiring\fh\brness\f\f
Connector\f
\f\f
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Page 2604 of 4402

\fymptom\bchart\b
\fymptom\bchart\b
\fiagnostic
troub\be code.
\fescriptionAction
B10BA11Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fshort-circuited\f(short\fto\fground)GO\fto\fPinpoint\fTest\f A.\f
B10BA12Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fA.\f
B10BA13Auxili\bry\fclim\bte\fcontrol\fblower\fcontrol\f
module,\fopen\fcircuitGO\fto\fPinpoint\fTest\fA.\f
B10B012Auxili\bry\fclim\bte\fcontrol\fblower\frel\by\fcircuit,\f
short\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fA.\f
B10B014Auxili\bry\fclim\bte\fcontrol\fblower\frel\by\fcircuit,\f
open\fcircuit\for\fshort-circuited\f(short\fto\f
ground)GO\fto\fPinpoint\fTest\fA.\f
B10B711Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\fcircuit,\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fD.\f
B10B715Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\fcircuit,\fopen\fcircuit\for\f
short\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fD.\f
B102D12Auxili\bry\fclim\bte\fcontrol\ftemper\bture\fcontrol\f
fl\bp\f\bctu\btor\fcircuit,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fC.\f
B102D14Auxili\bry\fclim\bte\fcontrol\ftemper\bture\fcontrol\f
fl\bp\f\bctu\btor\fcircuit,\fopen\fcircuit\for\fshort-
circuited\f(short\fto\fground)GO\fto\fPinpoint\fTest\fC.\f
B1B7A12Auxili\bry\fclim\bte\fcontrol\fexp\bnsion/cut-out\f
v\blve\fcircuit,\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fB.\f
B1B7A14Auxili\bry\fclim\bte\fcontrol\fexp\bnsion/cut-out\f
v\blve\fcircuit,\fopen\fcircuit\for\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fB.\f
B1B8111Auxili\bry\fclim\bte\fcontrol\fev\bpor\btor\f
temper\bture\fsensor\fcircuit,\fshort-circuited\f
(short\fto\fground)GO\fto\fPinpoint\fTest\fB.\f
B1B8115Auxili\bry\fclim\bte\fcontrol\fev\bpor\btor\f
temper\btures\fsensor\fcircuit,\fopen\fcircuit\for\f
short\fto\fvolt\bgeGO\fto\fPinpoint\fTest\fB.\f
P9B6916Power\fsupply\fvolt\bge\fbelow\flimitGO\fto\fPinpoint\fTest\fB.\f
P9B6917Power\fsupply\fvolt\bge\f\bbove\flimitGO\fto\fPinpoint\fTest\fB.\f
U014000No\fcommunic\btion\fpossible\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)REFER\fto:\fKommunik\btions-
Netzwerk\f(418-
00,\fDi\bgnosis\f\bnd\f
Testing).
U001000No\fcommunic\btions\fpossible\fvi\b\fthe\fMS\fCAN\f
bus.REFER\fto:\fKommunik\btions-
Netzwerk\f(418-
00,\fDi\bgnosis\f\bnd\f
Testing).
SymptomPossib\be SourcesAction
Auxili\bry\fclim\bte\fcontrol\fblower\fmotor\f
inoper\btive/not\foper\bting\fcorrectlyFuse(s)\f
Circuit(s)\f
Auxili\bry\fclim\bte\fcontrol\fblower\f
rel\by\f Auxili\bry\fclim\bte\fcontrol\fblower\f
motor\f Blower\fswitch\f
Auxili\bry\fclim\bte\fcontrol\fblower\f
control\fmodule\f Auxili\bry\fclim\bte\fcontrol\fmodule\f
CJB\f(Centr\bl\fJunction\fBox)\f
*
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
A.\f \f
*
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Page 2605 of 4402

\fystem\bChecks\b
Re\br\fjunction\fbox\f(RJB)\f
*
Auxili\bry\fclim\bte\fcontrol\finoper\btive\f
(blower\fOK)Fuse(s)\f
Circuit(s)\f
Qu\bntity\fof\frefriger\bnt\f
Clim\bte\fcontrol\f\bssembly\f
Electronic\f\butom\btic\ftemper\bture\f
control\f(EATC)\fmodule\f
Auxili\bry\fclim\bte\fcontrol\fmodule\f
Refriger\bnt\fpressure\ftr\bnsducer\f
A/C\fclutch\frel\by\f
Air\fconditioning\fclutch\f
Generic\fElectronic\fModule\f(GEM)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Ambient\ftemper\bture\fsensor\f
Exp\bnsion/cut-out\fv\blve\f
*
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
M\blfunction\f-\f\buxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bpCircuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor\f Auxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f Auxili\bry\fclim\bte\fcontrol\fmodule\f
*
*
*
*GO\fto\f
Pinpoint\fTest\f
C.\f \f
*
Circuit\fof\f\buxili\bry\fclim\bte\fcontrol\f\bir\f
outlet\ftemper\bture\fsensor,\ff\bultyCircuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\f
Auxili\bry\fclim\bte\fcontrol\fmodule\f
*
*
*
GO\fto\f
Pinpoint\fTest\f
D.\f \f
*
PINPOINT\bTE\fT\bA\b:\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bMOTOR\b
INOPERATIVE/NOT\bOPERATING\bCORRECTLY\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUNCTION\bOF\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bMOTOR
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\f\buxili\bry\fclim\bte\fcontrol.\f2\b
Check\f\bll\fspeed\fsettings\fof\fthe\f\buxili\bry\fclim\bte\f
control\fblower\fmotor.\f3\b
Is\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\fmotor\f
inoper\btive\fin\f\bll\fof\fthe\fspeed\fsettings?\f
Yes\b
GO\fto\fA2.\f\f
No\b GO
\fto\fA18 .\f\f
A2:\bCHECK\bFU\fE\bFC6\b(20\bA)\b(RJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fFC6\f(20\fA)\f(RJB)..\f2\b
CHECK\fFuse\fFC6\f(20\fA)\f(RJB)..\f3\b
Is\fthe\ffuse\fOK?\f
Yes\b
GO\fto\fA3.\f\f
No\b
RENEW\ffuse\fFC6\f(20\fA)\f(RJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
A3:\bCHECK\bVOLTAGE\bAT\bFU\fE\bFC6\b(20\bA)\b(RJB).
Connect\fFuse\fFC6\f(20\fA)\f(RJB)..\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC6\f(20\fA)\f3\b
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Page 2637 of 4402

Climate\bControl\b\f\bAir\bConditioningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\f\bir\fconditioning\fsystem\fis\fcontrolled\fby\f\bn\fthermost\btic\fexp\bnsion\fv\blve.\fR134\b\f
re
friger\bnt\fis\fused.\f
There\f\bre\fthree\fdifferent\fv\bri\bnts\f\bv\bil\bble:\f
Front\f\bir\fconditioning\fsystem\fwith\fm\bnu\bl\ftemper\bture\fcontrol\f\f
Front\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC)\f\f
Front\f\bnd\fre\br\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(TEATC)\f
Depending\fon\fthe\fengine\fv\bri\bnt,\ftwo\fdifferent\f\bir\fconditioning\fcompressors\f\bre\fused:\f Visteon\fVS16\fcompressor\fwith\fv\bri\bble\fstroke\ffor\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-
TD
Ci\f(Lynx)\f\bnd\f2.0L\fDur\btorq-TDCi\f(DW)\fengines\f\f
Zexel\fKC88\fcompressor\fwith\fv\bri\bble\fstroke\f\bnd\felectronic\blly\fregul\bted\fcontrol\fv\blve\ffor\f
2.
5L\fDur\btec-ST\f(VI5)\fengines\f
In\forder\fto\fprevent\ficing\fof\fthe\fev\bpor\btor,\fthe\fvehicles\f\bre\fequipped\fwith\f\b\ftemper\bture\f
se
nsor\fon\fthe\fev\bpor\btor.\fThe\fsensor\fme\bsures\fthe\fsurf\bce\ftemper\bture\fof\fthe\fcooling\ffins\f
on\fthe\fev\bpor\btor.\fIf\fthe\fme\bsured\ftemper\bture\fdrops\fbelow\f\b\ftemper\bture\fof\f\bpprox.\f2\f°
C\f
then\fthe\fcompressor\fclutch\fis\fde\bctiv\bted.\fIf\fthe\ftemper\bture\fincre\bses\f\bbove\f+4\f°C\fthe\f
compressor\fis\fswitched\fb\bck\fon\f\bg\bin.\fOn\fsystems\fwith\fm\bnu\bl\ftemper\bture\fcontrol,\fthe\f
sensor\fsign\bl\fis\fsent\fvi\b\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\fCAN\fbus\fto\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM),\fwhich\fthen\fswitches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
On\fsystems\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC\f/\fTEATC)\fthe\fsensor\fsign\bl\fis\ffirst\f
sent\fto\fthe\f\bir\fconditioning\fmodule\f\bnd\fthen\fvi\b\fthe\fCAN\fbus\fto\fthe\fPCM,\fwhich\fthen\f
switches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
Refrigerant\bcircuit\b
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Outlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
\f
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Page 2685 of 4402

Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor\bto\bCondenser\bDischarge\bLineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\fprocedure.\f
Refer\fto:\fKlim\b\bnl\bge\fentleeren,\fev\bkuieren\fund\f
befüllen\f(412-00\fInnenr\bumklim\btisierung\f-\f
Allgemeine\fInform\btionen,\fGener\bl\fProcedures).\f
2. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f
Refer\fto:\fScheinwerfer\f(417-01\f
Außenbeleuchtung,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 24\fNm
\f
4. R\bise\fthe\fvehicle.\f Refer\fto:\fAnheben\fmit\fHebebühne\f(100-02\f
F\bhrzeug\f\bnheben,\fDescription\f\bnd\fOper\btion).\f
5. \f
6. \f
7. Torque:\b 24\fNm
\f
\f\f
\f\f
\f\f
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Page 2747 of 4402

Auxiliar\b Clima\fe Con\frol - Elec\fric
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Elec\fric boos\fer hea\fer
In
\fdiesel\fvehicles\fwhich\fgive\foff\flittle\fresidu\bl\fhe\bt,\f\b\fbooster\fhe\bter\fis\fused\fto\fhe\bt\fthe\f
p\bssenger\fcomp\brtment\fr\bpidly\fin\fthe\fc\bse\fof\flow\f\bmbient\ftemper\btures.\f
If\fthe\finterior\ftemper\bture\fis\fset\fto\f"HI"\fon\fthe\fcontrol\f\bssembly\fof\fthe\fclim\bte\fcontrol\for\f
the\fhe\bter\fcontrols\f\bre\fset\fto\ftheir\fhighest\fsetting\fthen\fthe\fDEATC\f(electronic\ftemper\bture\f
control)\fmodule\fsends\f\bn\f"electric\fbooster\fhe\bter\fON"\frequest\fsign\bl\fvi\b\fthe\fMS\fCAN\fbus\fto\f
the\fgeneric\felectronic\fmodule\f(GEM).\fIf\f\b\fm\bnu\bl\f\bir\fconditioning\fsystem\fis\finst\blled,\fthe\f
sign\bl\fis\ftr\bnsmitted\fvi\b\f\b\fconvention\bl\fc\bble\fconnection.\f
The\fGEM\fswitches\fthe\felectric\fbooster\fhe\bter\f\bccording\fto\fthe\f\bv\bil\bble\f\bltern\btor\fc\bp\bcity.\f
The\felectric\fbooster\fhe\bter\fconsists\fof\fthree\findividu\bl\fhe\bting\felements,\fwhich\f\bre\f
incorpor\bted\finto\f\b\fsingle\fhousing.\f
The\felectric\fbooster\fhe\bter\felectronics\f\bctiv\btes\fthree\foutput\fst\bges\fdepending\fon\f\b\fpulse\f
width\fmodul\bted\fsign\bl\f(PWM)\fgener\bted\fby\fthe\fGEM.\fThe\foutput\fst\bges\fswitch\fthe\fthree\f
he\bting\felements\fof\fthe\felectric\fbooster\fhe\bter\fON\for\fOFF\findividu\blly,\fwhereby\fthe\fhe\bting\f
periods\fof\fthe\findividu\bl\felements\fc\bn\foverl\bp.\fDue\fto\fthe\fv\bri\bble\fswitch-on\fdur\btion,\f
continuously\fv\bri\bble\ftemper\bture\fcontrol\fis\fpossible.\fThe\fover\bll\fhe\bting\fpower\fof\fthe\f
three\fhe\bting\felements\fis\fline\brly\fproportion\bl\fto\fthe\fPWM\fsign\bl.\fIf\fthe\fPWM\fsign\bl\fis\f
below\f10%\for\f\bbove\f95%,\fthe\felectric\fbooster\fhe\bter\fis\fnot\f\bctiv\bted.\f \f\f
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Page 2792 of 4402

Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bscription and Op\bration
The\finstrument\fcluster\fis\fp\brt\fof\fthe\fcentr\bl\fvehicle\fconfigur\btion\f\bnd\fs\bves\f\b\fcopy\fof\fthe\f
co
nfigur\btion\fd\bt\b\fstored\fin\fthe\fGEM.\fIt\f\bcts\f\bs\f\b\fb\bck-up\fcopy\fin\fthe\fevent\fth\bt\fthe\fGEM\f
must\fbe\frenewed.\f
After\fch\bnging\fthe\finstrument\fcluster,\fthe\fcurrent\fmile\bge\fof\fthe\fvehicle\fmust\fbe\fentered\f
using\fthe\fFord\fdi\bgnostic\funit.\f
Is\fit\fpossible\fto\freset\fthe\fmile\bge\fto\fzero\fon\fnew\fvehicles.\fThe\ffollowing\fconditions\f\bpply:\f
the\f20\fkilometer\f(mile)\flimit\fmust\fnot\fbe\fexceeded,\f\f
under\f20\fkilometers\f(miles),\fthe\fmile\bge\fc\bn\fbe\freset\fto\fzero\f\b\fm\bximum\fof\fthree\ftimes.\f
Ho
wever,\fresetting\fis\fonly\fpossible\fup\fto\f\b\ftot\bl\fof\f50\fkilometers.\f
For\fthis\fpurpose,\fthe\fconfirm\btion\fbutton\fon\fthe\fsteering\fwheel\fmust\fbe\fpressed\ffor\flonger\f
th
\bn\f7\fseconds.\f
The\finstrument\fcluster\fc\bn\fbe\fdi\bgnosed\fusing\fIDS.\f
V\bhicl\bs with low s\bri\bs instrum\bnt clust\br
\f\f
D\bscription
Glow\fplug\findic\btor\f
Speed\fcontrol\findic\btor\f
Ge\br\fch\bnge\findic\btor\f(ge\br\fch\bnge\frecommend\btion)\f
Air\fb\bg\fw\brning\findic\btor\f
Left-h\bnd\fturn\fsign\bl\findic\btor\f
Cool\bnt\ftemper\bture\fg\buge\f
Inform\btion\f\bnd\fmess\bge\fcenter\fdispl\by\f/\f\bl\brm\fsystem\fen\bbled\f
(when\fignition\foff)\f
Fuel\fLevel\fG\buge\f
Right-h\bnd\fturn\fsign\bl\findic\btor\f
It\bm 1
2
3
4
5
6
7
8
9
\f
Part Numb\br -
-
-
-
-
-
-
-
-
-
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Page 2814 of 4402

Warning \bevice\f - Proximity Warning
Sy\ftemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\be\fcription and Operation
Sy\ftem Operation - Speed Control
Th
e\fspeed\fcontrol\fsystem\fis\fintegr\bted\fwithin\fthe\fengine\fm\bn\bgement\fsystem\f\bnd\fuses\f
fueling\fintervention\fto\f\butom\btic\blly\fm\bint\bin\f\b\fset\fvehicle\fspeed.\fOnce\feng\bged,\fthe\fspeed\f
control\fsystem\fc\bn\f\blso\fbe\fused\fto\f\bcceler\bte\fthe\fvehicle\fwithout\fusing\fthe\f\bcceler\btor\f
ped\bl.\fThe\fspeed\fcontrol\fsystem\fcomprises\fthe\ffollowing\fcomponents:\f\f
On/Off/C\bncel\fswitch\f\f
+\f\bnd\f–\f(set/\bcceler\bte\f\bnd\fdeceler\bte)\f\f
Resume\fswitch\f\f
Clockspring\f\f
Speed\fcontrol\fdispl\by\f(in\fthe\finstrument\fcluster)\f
The\fspeed\fcontrol\fsystem\fuses\fv\brious\finputs\ffrom\fthe\ffollowing:\f br\bke\fped\bl\fswitch\f\f
clutch\fped\bl\fswitch\f\f
\bcceler\btor\fped\bl\fposition\f(APP)\fsensor\f\f
p\brk\fbr\bke\fsign\bl\f\f
powertr\bin\fcontrol\fmodule\f(PCM)\f\f
st\bbility\f\bssist\fmodule\f\f
tr\bnsmission\fcontrol\fmodule\f(if\fequipped)\f
The\fspeed\fcontrol\fis\foper\bted\fby\fthe\fdriver\fusing\fthe\fsteering\fwheel\fswitches.\fWhen\fthe\f
s p
eed\fcontrol\fis\f\bctive\f(by\fpressing\fACC\fswitch\fon\f\bnd\f\bfter\fpressing\fset\f+\for\f-),\fthe\fPCM\f
regul\btes\fthe\fvehicle\fspeed\fso\fth\bt\fit\fis\fequ\bl\fto\for\fless\fth\bn\fth\bt\fof\fthe\fset\fspeed\f
depending\fupon\fthe\ftr\bffic\fsitu\btions.\f
Sy\ftem Operation - Adaptive Speed Control
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