gem FORD GALAXY 2006 Service Manual PDF

Charging\bSys\fem\b-\bGeneral\bInforma\fion\b-\b
Charging\bSys\femS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTes\fing\b
Refer\b\fo\bWiring\bDiagrams\bSec\fion\b414-02,\bfor\bschema\fic\band\bconnec\for\b
in

forma\fion.\b\b
General\bEquipmen\f\b
Principles\bof\bOpera\fion\b
T h

e\fch\brging\fsystem\ffor\fthis\fvehicle\fis\fcomposed\fof\f\b\fgener\btor\fcombined\fwith\f\b\fgener\btor\f
control\fmodule.\f\f
The\fgener\btors\ffor\fsome\fv\bri\bnts\f\bre\fequipped\fwith\fpulleys\fwith\fbuilt\fin\freverse\frot\btion\f
clutches.\fThese\fpulleys\f\bllow\fthe\fgener\btor\f\brm\bture\fto\ffree-wheel\fduring\fsudden\fengine\f
deceler\btion\fso\fsmoothing\fthe\freduction\fin\fch\brge\fr\bte\foutput.\fThis\f\blso\freduces\fthe\flo\bd\f
ch\bnges\fon\fthe\f\bccessory\fdrive\fbelt.\f
Charging\bCon\frol\b
\f\f
Descrip\fion\b
Gener\btor\f
Gener\btor\fcontrol\fmodule\f
Loc\bl\finterconnect\fnetwork\f(LIN)\fcommunic\btion\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Control\f\bre\b\fnetwork\f(CAN)\fcommunic\btion\f
Gener\bl\felectronic\fmodule\f(GEM)\f
He\bted\ffront\fscreen\f
He\bted\fre\br\fscreen\f
He\bted\fmirrors\f
Ford\f\bpproved\fdi\bgnostic\ftool
Surf\bce\fch\brge\fdissip\btion\funit\f(SCD²)
Micro390\fb\bttery\ftester
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
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Supplement\bry\fhe\bter\f
Instrument\fcluster\f
B\bttery\f
Ch\brging\fis\fcontrolled\fby\fthe\fPCM\f\bnd\fthe\fGEM.\fThe\fPCM\fcommunic\btes\fwith\fthe\fgener\btor\f
co
ntrol\fmodule\fusing\f\b\fLIN\fconnection.\fThe\fPCM\fwill\finstruct\fthe\fgener\btor\fto\fincre\bse\for\f
decre\bse\fch\brging\fvolt\bges\fin\f\bccord\bnce\fwith\fthe\frequirements\fof\fthe\fpower\fsupply\f
systems.\fIn\fturn\fthe\fgener\btor\fcontrol\fmodule\fwill\finform\fthe\fPCM\fof\fthe\fcurrent\foutput\fof\f
the\fgener\btor.\f
The\fgener\btor\fcontrol\fmodule\fmonitors\fthe\fgener\btor\foutput.\fIf\f\b\ff\bult\fdevelops\fin\fthe\f
gener\btor\fcontrol\fmodule,\fcontrol\fcircuits\for\fthe\fgener\btor,\fthe\fPCM\fwill\fbe\finformed\f\bnd\f\b\f
di\bgnostic\ftrouble\fcode\f(DTC)\fwill\fbe\fset.\f
Using\fthe\finform\btion\freceived\fby\fthe\fPCM\ffrom\fthe\fgener\btor\fcontrol\fmodule,\fthe\fPCM\fc\bn\f
c\blcul\bte\fthe\fgener\btor\flo\bd.\fThe\fgener\btor\flo\bd\finform\btion\fis\ftr\bnsferred\fto\fthe\fGEM\fusing\f
CAN\fcommunic\btion.\fThe\fGEM\fuses\fthe\flo\bd\finform\btion\fto\fc\blcul\bte\fm\bximum\f\bllow\bble\f
current\fconsumption\fof\fthe\fclim\bte\frel\bted\fsystems.\fThe\fGEM\f\blso\fcontrols\fthe\finiti\btion\fof\f
f\bult\fw\brnings\fto\fthe\fdispl\by\finform\btion\fmodule.\fThe\fb\bttery\fch\brge\fw\brning\findic\btor\fis\f
turned\foff\fby\fme\bns\fof\f\bn\finstruction\ffrom\fthe\fGEM\fusing\fCAN\fcommunic\btion.\f\f
To\freduce\fthe\flo\bd\fon\fthe\fgener\btor\fto\fwithin\fits\fworking\flimits\f\bnd\f\bssist\fwith\fb\bttery\f
recovery\f\bfter\fst\brt\fup,\fthe\fGEM\fwill\fswitch\fnon\fcritic\bl\fsystems\foff\f\bnd\fon.\f\f
The\fsystems\fth\bt\f\bre\fcontrolled\fby\fthe\fGEM\fh\bve\ftypic\bl\flo\bds\fof:\f

He\bted\fwindshield\f
70

\f\bmps\f

He\bted\fre\br\fscreen\f
25
\f\bmps\f

He\bted\fmirrors\f
4\f
\bmps\f

Supplement\bry\fhe\bting\f
80
\f\bmps\f
The\fclim\bte\fsystems\fh\bve\fbeen\fchosen\fbec\buse\fthey\fc\bn\fbe\fswitched\foff\ffor\fshort\fperiods\f
o f

\ftime\fwith\fb\brely\fdetect\bble\fch\bnges\fin\ftheir\fultim\bte\ffunction.\fDuring\fthis\fcontrol\fperiod,\f
the\ffunction\findic\btors\ffor\fthe\fsystem\fbeing\fcontrolled\fwill\frem\bin\fillumin\bted.\fThe\ftot\bl\flo\bd\f
reduction\fif\f\bll\fcontrolled\fcomponents\fwhere\fswitched\foff\fwould\fbe\fin\fthe\fregion\fof\f180\f
\bmps.\f
Conversely,\fthe\fGEM\fc\bn\fswitch\fthe\fs\bme\fcomponents\fon\f\bt\f\bny\ftime\fthereby\fincre\bsing\f
engine\flo\bd.\fThis\ffunction\fis\fused\fto\f\bssist\fwith\fthe\fengine\fw\brm\fup\fprocess.\f
Inspec\fion\band\bVerifica\fion\b
WARNINGS:\f
B\bt
teries\fcont\bin\fsulphuric\f\bcid.\fAvoid\fcont\bct\fwith\fskin,\feyes,\for\fclothing.\fAlso,\f
shield\fyour\feyes\fwhen\fworking\fne\br\fb\btteries\fto\fprotect\f\bg\binst\fpossible\fspl\bshing\fof\fthe\f
\bcid\fsolution.\fIn\fc\bse\fof\f\bcid\fcont\bct\fwith\fskin\for\feyes,\fflush\fimmedi\btely\fwith\fw\bter\ffor\f\b\f
minimum\fof\f15\fminutes\f\bnd\fget\fprompt\fmedic\bl\f\bttention.\fIf\f\bcid\fis\fsw\bllowed,\fc\bll\f\b\f
physici\bn\fimmedi\btely.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
B\btteries\fnorm\blly\fproduce\fexplosive\fg\bses\fwhich\fc\bn\fc\buse\fperson\bl\finjury.\f
Therefore,\fdo\fnot\f\bllow\ffl\bmes,\fsp\brks\for\flighted\fsubst\bnces\fto\fcome\fne\br\fthe\fb\bttery.\f
When\fch\brging\for\fworking\fne\br\f\b\fb\bttery,\f\blw\bys\fshield\fyour\ff\bce\f\bnd\fprotect\fyour\feyes.\f
Alw\bys\fprovide\fventil\btion.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\f
injury.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
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2.2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual\bInspec\fion\bChar\f\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
Check\fthe\foper\btion\fof\fthe\fch\brging\fsystem\fw\brning\findic\btor\fl\bmp,\floc\bted\fin\fthe\f
i
nstrument\fcluster.\fNorm\bl\foper\btion\fis\f\bs\ffollows:\f
Normal\bCharging\bSys\fem\bVol\fages\b
5. 5.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symp\fom\bChar\f\b
Mechanica\bE\bectrica\b

Accessory\fdrive\fbelt\f\f

Gener\btor\f\f

Gener\btor\fdecoupler\f(if\fequipped)\f
Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

B\bttery\fjunction\fbox\f(BJB)\f\f

B\bttery\f\f

B\bttery\fc\bbles\f\f

Ch\brging\fsystem\fw\brning\findic\btor\f\f

PCM\f\f

GEM\f
\fgnition Switch
Position\f
CircuitGenerator B+
CircuitBattery
Engine to
battery groundCharging System
Warning \fndicator Operation
Position\f00V10-12V10-12V0VOFF
Position\fII0V10-12V10-12V0VIllumin\bted
Position\fII\fwith\f
the\fengine\f
running13-15V13-15V13-15V0VOFF
SymptomPossib\be SourcesAction
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fdoes\fnot\f
incre\bse\fvolt\bge.Accessory\fdrive\f
belt.\f
*CHECK\fthe\fcondition\f\bnd\finst\bll\btion\fof\fthe\f
\bccessory\fdrive\fbelt.\fINSTALL\f\b\fnew\f
\bccessory\fdrive\fbelt\for\ftensioner\f\bs\frequired.\f
CHECK\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Gener\btor.\f
Gener\btor\f
control\fmodule.\f Gener\btor\fLIN\f
communic\btion\f
system.\f\f PCM.\f
GEM.\f
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\frel\bted\f
DTCs\ffrom\fthe\fPCM\f\bnd\fthe\fGEM.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fincre\bses\f
volt\bge.GEM.\f
PCM.\f
Instrument\f
cluster.\f Instrument\f
cluster\fCAN\fbus\f
system.\f Gener\btor.\f
Gener\btor\f
control\fmodule.\f
*
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\fsystem\f
indic\btor\frel\bted\fDTCs\ffrom\fthe\fGEM\f\bnd\fthe\f
PCM.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Стр. 3 из
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Componen\f\bTes\fs\b
Genera\for\bOn-Vehicle\bTes\fs\b-\bNo-Load\bTes\f\b1. 1.\b
REFER\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool \f
Genera\for\bOn-Vehicle\bTes\fs\b-\bLoad\bTes\f\b
1. 1.\b
REFER\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool \f
Ba\f\fery\bIden\fifica\fion\b
\f\f
Descrip\fion\b
Cold\fcr\bnk\f\bmp\f(CCA)\fr\bting\f
Reserve\fc\bp\bcity\f(RC)\fr\bting\f(minutes)\f
B\bttery\fvolt\bge\f
Ford\fp\brt\fnumber\f
FINIS\fcode\f
EN\fnumber\f(Europe\bn\fNorm)\f
B\bttery\ftype:\fC\b\f=\fSilver/C\blcium;\fSb\f=\fLe\bd/Antimony\f
Gener\btor\fLIN\f
communic\btion\f
system.\f\f
*
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\foff\f
with\fignition\fswitch\fin\fthe\f
RUN\fposition\f\bnd\fthe\f
engine\foff.GEM.\f
Instrument\f
cluster.\f Instrument\f
cluster\fCAN\fbus\f
system.\f
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\fsystem\f
indic\btor\frel\bted\fDTCs\ffrom\fthe\fGEM.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Vehicle\felectric\bl\fsystems\f
inoper\btiveB\bttery.\f
*CARRY\fOUT\fthe\fb\bttery\ftest,\fREFER\fto\fthe\f
B\bttery\fTest\fin\fComponent\fTests\fin\fthis\f
section.\f
*
The\fengine\fcr\bnks\fslowlyB\bttery.\f
*CARRY\fOUT\fthe\fb\bttery\ftest,\fREFER\fto\fthe\f
B\bttery\fTest\fin\fComponent\fTests\fin\fthis\f
section.\f
*
B\bttery\fc\bble(s).\f
St\brter\fmotor.\f
*
*
REFER\fto:\f
St\brting\fSystem \f(303-06A\f
St\br
ting\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDi\bgnosis\f\bnd\f
Testing).\f
*
I\fem 1
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Стр. 4 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
http://vnx.su

Charging\bSys\fem\b-\bGeneral\bInforma\fion\b-\b
Ba\f\fery\bChargingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
General\bEquipmen\f\b
WARNINGS:\f
Al
w\bys\fobserve\fthe\fb\bttery\fch\brger\fequipment\fm\bnuf\bcturer’s\finstructions.\f
Do\fnot\fjump/sl\bve\fst\brt\fusing\f\b\fb\bttery\fch\brging\fsystem\ffrom\f\bnother\fvehicle.\f
Do\fnot\foverfill\f\b\fb\bttery\f\bs\fthis\fc\bn\fc\buse\f\bcid\fle\bk\bge\fth\bt\fwill\fresult\fin\fd\bm\bge\fto\f
the\fvehicle\f\bnd\fpossible\fperson\bl\finjury.\f
CAUTIONS:\f
Do\fnot\frely\fon\fthe\fgener\btor\fto\frech\brge\f\b\fdisch\brged\fb\bttery.\fIt\fwould\ft\bke\fin\f
excess\fof\feight\fhours\fof\fcontinuous\fdriving\fwith\fno\f\bddition\bl\flo\bds\fpl\bced\fon\fthe\f
ch\brging\fsystem.\f\f
M\bke\fsure\fth\bt\fthe\fb\bttery\felectrolyte\fre\bches\fthe\findic\bted\fm\bximum\fm\brk.\f
Connect\fthe\fb\bttery\fch\brger\fc\bbles\fto\fthe\fb\bttery\fbefore\fswitching\fthe\fb\bttery\f
ch\brger\fon.\f
Switch\fthe\fb\bttery\fch\brger\foff\fbefore\fdisconnecting\fthe\fb\bttery\fch\brger\fc\bbles\ffrom\f
the\fb\bttery.\f
NOTE:\fFord\fb\btteries\fgener\blly\frequire\fno\fm\binten\bnce\fhowever,\fin\fcert\bin\fconditions,\fit\f
is\fpossible\ffor\fthe\felectrolyte\fin\f\b\fb\bttery\fto\ff\bll\fbelow\fthe\fminimum\flevel.\f
NOTE:\fThe\fuse\fof\fthe\fMidtronics\fGR-590\fB\bttery\fM\bn\bgement\fCenter,\fwhich\fh\bs\fbeen\f
specific\blly\fdesigned\ffor\fuse\fon\fsilver\fc\blcium\ftype\fb\btteries\fis\frecommended.\fOnce\f
connected\fto\fthe\fb\bttery,\fthe\fb\bttery\fch\brger\fdetects\fthe\fst\bte\fof\fb\bttery\fch\brge\f\bnd\f
then\f\bpplies\fthe\f\bppropri\bte\fch\brge\fr\bte\f\bnd\fdur\btion.\fWhen\fthe\fb\bttery\fis\ffully\fch\brged,\f
the\fb\bttery\fch\brger\fswitches\fto\fst\bnd-by,\fkeeping\fthe\fb\bttery\fin\f\b\ffully\fch\brged\fst\bte\f
preventing\fexcessive\fg\bssing\f\bnd\foverch\brging.\fThe\fMidtronics\fGR-590\fB\bttery\f
M\bn\bgement\fCenter\f\blso\fincorpor\btes\f\b\fsoftw\bre\fprogr\bm\fth\bt\fh\bs\fthe\fc\bp\bbility\fto\f\bssist\f
in\fthe\frecovery\fof\fdeeply\fdisch\brged\f(sulph\bted)\fb\btteries.\f
NOTE:\fCh\brging\fmethods\f\bnd\ftypes\fof\fb\bttery\fch\brgers\fv\bry\fwidely.\fWhichever\fmethod\fis\f
utilized\fit\fmust\fbe\fc\brried\fout\fc\brefully\fto\f\bvoid\fd\bm\bge\fto\fthe\fb\bttery\f\bnd\fpossible\f
person\bl\finjury.\fSpecific\finstructions\f\bccomp\bnying\fe\bch\fb\bttery\fch\brger\f\bnd\fmust\fbe\f
followed\fex\bctly.\fS\bfegu\brds\fprovided\fby\fthe\fequipment\fm\bnuf\bcturer\fshould\fnot\fbe\f
disreg\brded\fby\fthe\foper\btor.\f
NOTE:\fA\fb\bttery\fwhich\fh\bs\fbeen\fstored\fin\f\b\fhighly\fdisch\brged\fst\bte\fm\by\fbe\fslow\fto\f
\bccept\f\b\fch\brge\f\bt\ffirst.\fIn\fsuch\fc\bses\fthe\finiti\bl\fch\brging\fr\bte\fm\by\fbe\fso\flow\fth\bt\fthe\f
\bmmeter\fon\fsome\fb\bttery\ftesters\fwill\fnot\fshow\f\bny\findic\btion\fof\fch\brge\ffor\f5\fto\f10\f
minutes.\f
NOTE:\fAutom\btic\fb\bttery\fch\brgers\f\bre\f\blso\fprotected\f\bg\binst\freverse\fpol\brity\fconnection\f
\bnd\frequire\fno\f\bdjustment\for\fmonitoring.\f
NOTE:\fSlow-ch\brging\fwill\fre\bdily\frestore\f\b\fb\bttery\fto\f\b\ffull\fst\bte\fof\fch\brge\f\bnd,\fsince\fthe\f
ch\brging\fcurrent\fis\frel\btively\flow,\fthe\fpossibility\fof\foverch\brging\f\b\fb\bttery\f\bre\fminimized.\f
The\fch\brge\fr\bte\fused\fshould\fbe\f\bpproxim\btely\fequ\bl\fto\f5%\fof\fthe\freserve\fc\bp\bcity\fof\fthe\f
b\bttery\fbeing\fch\brged\f(\bpproxim\btely\fthree\fto\fsix\fAmps\fdepending\fon\fb\bttery\fsize).\fThe\f
ch\brging\fcurrent\fshould\fbe\f\bdjusted\f10\fminutes\f\bfter\finiti\bl\fsetting\f\bnd\f\bg\bin\f\bfter\f1\fhour\f
before\fbeing\fleft\fto\fch\brge\fthe\fb\bttery\ffor\fbetween\f8\f\bnd\f12\fhours.\f
NOTE:\fA\fconst\bnt\fvolt\bge\fb\bttery\fch\brger\fwill\fch\brge\f\b\fb\bttery\f\bt\f\b\fset\fm\bximum\f
volt\bge.\fThe\fvolt\bge\fused\fdepends\fupon\fthe\fdesign\f\bnd\fcondition\fof\fthe\fb\bttery\fch\brger\f
Midtronics\fGR-590\fB\bttery\fM\bn\bgement\fCenter
B\bttery\fCh\brger
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G18345&guid...procarmanuals.com
http://vnx.su

1.1.
If\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f
S
ymp\bom Char\b
B2409AM\freceiving\fsign\bl\ferrorAntenn\b\fc\bbleGO\fto\fPinpoint\fTest\f B.\f
B2410FM\freceiving\fsign\bl\ferrorAntenn\b\fc\bbleGO\fto\fPinpoint\fTest\fB.\f
B2477Module\fconfigur\btion\f
f\bilureAudio\funit\f\bnd\f
centr\bl\fjunction\f
box\f(CJB)REFER\fto\fthe\fFord\f\bpproved\fdi\bgnostic\f tool.
P1628Module\fignition\fsupply\f
inputCJBREFER\fto\fthe\fFord\f\bpproved\fdi\bgnostic\f tool.
SymptomPo\f\fib\be Source\fAction
The\f\budio\funit\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCircuit(s).\f
Audio\funit.\f
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
The\fdispl\by\fis\fbl\bnk\f-\fr\bdio\f
\bnd\fCD\fpl\byer\foper\bteAudio\funit.\f
*INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Poor\freceptionAntenn\b.\f
Antenn\b\fc\bble.\f
Audio\funit.\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Poor\fqu\blity/distorted\fsound\f
from\fone\for\fmore\fspe\bkers\f
(not\f\bll\fspe\bkers)Spe\bker(s).\f
Circuit(s).\f
Audio\funit.\f
*
*
*For\fconcern\fwith\fthe\fm\bin\fspe\bkers,\fGO\f
to\fPinpoint\fTest\f
C.\f\f
For
\fconcern\fwith\fthe\ffront\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f D.\f\f
For

\fconcern\fwith\fthe\fre\br\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f E.\f\f
*
*
*
No\fsound\ffrom\f\bll\fspe\bkersAudio\funit.\f
*INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
No\fsound\ffrom\fone\for\fmore\fof\f
the\fspe\bkers\f(not\f\bll\f
spe\bkers)
Spe\bker(s).\f
Circuit(s).\f
Audio\funit.\f
*
*
*For\fconcern\fwith\fthe\fm\bin\fspe\bkers,\fGO\f
to\fPinpoint\fTest\f
F.\f\f
For
\fconcern\fwith\fthe\ffront\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f G.\f\f
For

\fconcern\fwith\fthe\fre\br\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f H.\f\f
*
*
*
The\f\buxili\bry\f\budio\fcontrol\fis\f
inoper\btive/does\fnot\foper\bte\f
correctly.Circuit(s).\f
Auxili\bry\f\budio\f
control\fswitch.\f Audio\funit.\f
*
*
*GO\fto\fPinpoint\fTest\f
I.\f\f
*
The\fCD\fch\bnger\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCircuit(s).\f
CD\fch\bnger.\f
*
*GO\fto\fPinpoint\fTest\f
J.\f\f
*
The\f\budio\funit\fillumin\btion\fis\f
inoper\btiveCircuit(s).\f
Audio\funit.\f
Genetic\felectronic\f
module\f(GEM).\f
*
*
*
REFER\fto:\fInstrument\fCluster\f\bnd\fP\bnel\f
Illumin\btion\f(413-00\fInstrument\fCluster\f
\bnd\fP\bnel\fIllumin\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
*
The\f\buxili\bry\finput\fdevice\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyAuxili\bry\finput\f
device.\f
*REFER\fthe\fcustomer\fto\fthe\f\buxili\bry\f
input\fsource\fsupplier.\f
*
Circuit(s).\f
Audio\funit.\f
*
*GO\fto\fPinpoint\fTest\f
K.\f\f
*
The\fDVD\fpl\byer\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCont\bmin\bted\f
DVD\fdisc(s).\f
*CLEAN\fthe\fDVD\fdisc(s)\fusing\flint\ffree\f
m\bteri\bl.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
*
Стр. 3 из
29
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549184&gui...procarmanuals.com
http://vnx.su

Light\fswitch\fin\fthe\f"AUTO"\fposition\f\f

Detected\f\bmbient\flight\fconditions\fbelow\f\b\fstored\fthreshold\fv\blue\f
The\fdipped\fbe\bm\fhe\bdl\bmps\f\bnd\fthe\fside\flights\f\bre\fswitched\fon\for\foff\fby\fthe\fgeneric\f
el
ectronic\fmodule\f(GEM)\fdepending\fon\fthe\finput\fsign\bls\fof\fthe\fcombined\fr\bin\fsensor/light\f
sensor.\f
Combi\fed\brai\f\bse\fsor/light\bse\fsor\b
\f\f
Descriptio\f\b
Lens\f
Front\flight\fsensor\f
Ambient\flight\fsensor\f
The\fcombined\fr\bin\fsensor/light\fsensor\fis\f\btt\bched\fto\fthe\fwindshield,\fne\br\fthe\finterior\fre\br\f
vi
ew\fmirror.\f
The\f\bmbient\flight\fsensor\fdetermines\fthe\fgener\bl\flight\fintensity.\f
For\fthis\fpurpose,\fit\fdetects\fthe\flight\fover\f\bs\fwide\f\bn\f\bngle\f\bs\fpossible,\fwithout\ft\bking\fthe\f
direction\fof\fincidence\finto\f\bccount.\f
The\ffront\flight\fsensor\fdetermines\fthe\flight\fintensity\fdirectly\fin\ffront\fof\fthe\fvehicle.\f
If\fboth\fthe\f\bmbient\flight\fsensor\f\bnd\fthe\ffront\flight\fsensor\fdetect\f\b\fsudden\freduction\fin\flight\f
intensity\f\bt\fthe\fs\bme\ftime,\fthen\f\bn\f\blgorithm-b\bsed\fc\blcul\btion\fis\fused\fto\fdetermine\fthe\f
f\bct\fth\bt\fthe\fvehicle\fh\bs\fentered\f\b\ftunnel.\f
In\fthis\ftype\fof\fc\bse\f\b\frequest\fto\fswitch\fon\fthe\fexterior\flights\f\bnd\fthe\fdispl\by\fl\bmps\fin\fthe\f
instrument\fcluster\fis\ftr\bnsmitted\fto\fthe\fGEM.\f
Fro\ft\bfog\blamps\b
LMV\f
\f\f
Descriptio\f\b
Fog\fl\bmp\f
Side\flight\f
SAV\f Item
1
2
3
I t

em
1
2 \f\fPart\bNumber
-
-
-
\f\f
Part\bNumber-
-
Стр. 5 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511713&gui...procarmanuals.com
http://vnx.su

\f\fDescriptio\f\b
Turn\fsign\bl\fl\bmp\f
B\bckup\fL\bmp\f
Re\br\ffog\fl\bmp\f
Side\flight\f
Stopl\bmp/side\flight\f
The\ft\bil\fl\bmps\f\bre\fdivided\finto\ftwo\fp\brts\f\bnd\fdiffer\fboth\fin\fterms\fof\finst\bll\btion\f\bnd\fthe\f
bu
lbs\fbetween\fSAV\f\bnd\fLMV\fversions.\f
Backup\blamps\b
On\fthe\fSAV\fversion,\fthe\fb\bckup\fl\bmps\f\bre\f\butom\btic\blly\fswitched\foff\fby\fthe\fGEM\f\bfter\f10\f
minutes,\fif\fthe\fvehicle\fis\fnot\fmoving.\fThis\fis\fintended\f\bs\f\bn\foverhe\bting\fprotection\ffor\fthe\f
t\bil\fl\bmps.\f
Stoplamp\b
The\f\bddition\bl\fhigh-mounted\fstopl\bmp\fis\fmounted\fin\fthe\fmiddle\fof\fthe\ft\bilg\bte\f\bbove\fthe\f
re\br\fwindow\f\bnd\f\blso\fincorpor\btes\fthe\fw\bsher\fnozzle\ffor\fthe\fre\br\fwindow.\fA\fW16W\fgl\bss\f
b\bse\fbulb\fis\fused.\f
The\fstopl\bmps\f\bre\fswitched\fon\fvi\b\fthe\fstopl\bmp\fswitch\fon\fthe\fbr\bke\fped\bl\f\bs\fsoon\f\bs\fthe\f
br\bke\fped\bl\fis\f\bctu\bted.\f
On\fvehicles\fwith\f\bn\felectronic\fp\brking\fbr\bke\for\f\bd\bptive\fspeed\fcontrol\fsystem\fthe\f
stopl\bmps\f\bre\f\bddition\blly\f\bctu\bted\fvi\b\fthe\fCAN\fbus.\f
Parki\fg\blamps\b
The\fp\brking\fl\bmps\f\bre\fswitched\fon\ffor\fthe\frelev\bnt\fside\fof\fthe\fvehicle\fvi\b\fthe\fturn\fsign\bl\f
lever\fwhen\fthe\fignition\fswitch\fis\fin\fposition\f"0".\fIn\f\bddition,\fthere\fis\f\blso\f\b\fp\brking\flights\f
function\fon\fthe\flight\fswitch\fwhich\fc\bn\fbe\fused\fto\fswitch\fon\f\bll\fside\flights.\f
Light\bswitch\b Item
1
2
3
4
5
LampBul\bCurre\ft drawBul\b color
Side\flightR5W5WCle\br
Re\br\ffog\fl\bmpP21W21WCle\br
B\bckup\fL\bmpP21W21WCle\br
Stopl\bmp/side\flightP21/5W21/5WCle\br
Turn\fsign\bl\fl\bmpPY21W21WOr\bnge
\f\f
Part\bNumber
-
-
-
-
-
Стр. 7 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511713&gui...procarmanuals.com
http://vnx.su

\f\fDescriptio\f\b
Front\ffog\fl\bmps\f
He\bdl\bmp\fleveling\f(only\fon\fvehicles\fwith\fm\bnu\bl\foper\btion)\f
P\brking\fl\bmps,\fdipped\fbe\bm\fhe\bdl\bmps,\f\butom\btic\fhe\bdl\bmps\f
(option\bl)\f
Instrument\flighting\fdimmer\f
Re\br\ffog\fl\bmp\f
The\flight\fswitch\fh\bs\fbeen\fmodified\f\bnd\fnow\fincludes\felectronic\fcontrols.\fThe\flight\fswitch\fis\f
co
nnected\fto\fthe\fGEM\fvi\b\fthe\fLIN\fbus.\f
After\fswitching\fthe\fignition\foff\f\bnd\fb\bck\fon\f\bg\bin\fthe\ffront\ffog\fl\bmps\f\bnd\fthe\fre\br\ffog\fl\bmp\f
\bre\fde\bctiv\bted.\fThey\fthen\fneed\fto\fbe\fswitched\fb\bck\fon\f\bg\bin\fif\fthey\f\bre\frequired.\f
Lamp\bfailure\bdetectio\f\b
F\bilure\fof\fthe\ffollowing\flighting\fcomponents\fis\findic\bted\fto\fthe\fdriver\fvi\b\fthe\fdispl\by\fin\fthe\f
instrument\fp\bnel:\f

Dipped\fbe\bm\fhe\bdl\bmps\f\f

Stop\fl\bmp\f\f

Re\br\ffog\fl\bmp\f\f

Tr\biler\fturn\fsign\bl\fl\bmp\f(only\fin\ftr\biler\fmode;\fcontrolled\fby\fthe\ftr\biler\fmodule)\f\f

Tr\biler\fstopl\bmp\f(only\fin\ftr\biler\fmode;\fcontrolled\fby\fthe\ftr\biler\fmodule)\f
The\findic\btor\fl\bmp\fin\fthe\finstrument\fcluster\ffl\bshes\f\bt\ftwice\fthe\fnorm\bl\ffrequency\fto\f
i n

dic\bte\ff\bilure\fof\fthe\fturn\fsign\bl\fl\bmp.\f
M\blfunction\fof\fthe\fbulb\fcontrol\fmodule\fon\fvehicles\fwith\f\bd\bptive\ffront\flighting\fis\findic\bted\f
vi\b\fthe\fdispl\by\fin\fthe\finstrument\fcluster.\f Item
1
2
3
4
5 \f
\f
Part\bNumber
-
-
-
-
-
Стр. 8 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511713&gui...procarmanuals.com
http://vnx.su

Exterior\bLighti\fg\b-\bHeadlampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
connections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\f(or\fmech\bnic\bl)\fd\bm\bge.\f
V

isual\bI\fspectio\f\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\fCHECK\fsystem\foper\btes\fcorrectly\f
4. 4.\b
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
t
he\fdi\bgnostic\funit\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\fwith\fthe\f
displ\byed\ff\bult\fdescription.\fCHECK\fsystem\foper\btes\fcorrectly\f
5. 5.\b
For\fvehicles\fwith\fno\fstored\ff\bult(s),\fPROCEED\fin\f\bccord\bnce\fwith\fthe\fsymptom\f
c
h\brt\f\bccording\fto\fthe\ff\bult\fsymptom.\f
6. 6.\b
After\ftesting\for\frectifying\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\fREAD\fOUT\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\f\bnd\fDELETE\f\bny\fstored\ff\bults.\fREAD\fOUT\f
\bll\ff\bult\fmemories\f\bg\bin\f\bfter\f\b\fro\bd\ftest.\f
Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl

Fuse(s)\f\f

Bulb(s)\f\f

He\bdl\bmp\f\f

Connector\f\f

Switch\f\f

Wiring\fh\brness\f
DTCDe\fcriptionAction
B1D06-13Circuit\fof\fleft-h\bnd\fturn\fsign\bl\fl\bmps\f
f\bulty.
REFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
L\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f
\bnd
\fTesting).
B1D06-11Circuit\fof\fleft-h\bnd\fturn\fsign\bl\fl\bmps\f
f\bulty\f(short\fto\fground).
REFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
L\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f
\bnd
\fTesting).
B11D3-11Circuit\fof\fleft-h\bnd\fside\fturn\fsign\bl\fREFER\fto:\fTurn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\f
\f
Стр. 1 из 28
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511714&gui...procarmanuals.com
http://vnx.su