engine oil FORD GALAXY 2006 Service Repair Manual

Corrosion Pro\fec\fion Ma\ferials
See\f\blso\fSolvents,\fFire.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble\f–\fobserve\fNo\fSmoking\fpolicy.\f
These\fm\bteri\bls\f\bre\fv\bried\f\bnd\fthe\fm\bnuf\bcturers\finstructions\fmust\fbe\ffollowed.\fThey\fm\by\f
cont\bin\fsolvents,\fresins\for\fpetroleum\fproducts.\fSkin\f\bnd\feye\fcont\bct\fshould\fbe\f\bvoided.\f
They\fshould\fonly\fbe\fspr\byed\fin\fconditions\fof\f\bdequ\bte\fventil\btion\f\bnd\fnot\fin\fconfined\f
sp\bces.\f
Cu\f\fing
See\fWelding.\f
Dewaxing
See\fSolvents\f\bnd\fFuels\f(Kerosene).\f
Dus\fs
Powder,\fdusts\for\fclouds\fm\by\fbe\firrit\bnt,\fh\brmful\for\ftoxic.\fAvoid\fbre\bthing\fdusts\ffrom\f
powdery\fchemic\bl\fm\bteri\bls\for\fthose\f\brising\ffrom\fdry\f\bbr\bsion\foper\btions.\fWe\br\frespir\btory\f
protection\fif\fventil\btion\fis\fin\bdequ\bte.\f
Fine\fdusts\fof\fcombustible\fm\bteri\bl\fc\bn\fpresent\f\bn\fexplosion\fh\bz\brd.\fAvoid\fexplosive\flimits\f
\bnd\fsources\fof\fignition.\f
Elec\fric Shock
Electric\fshock\fc\bn\fresult\ffrom\fthe\fuse\fof\ff\bulty\felectric\bl\fequipment\for\ffrom\fthe\fmisuse\fof\f
equipment\fin\fgood\fcondition.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\fis\fm\bint\bined\fin\fgood\fcondition\f\bnd\ffrequently\ftested.\f
F\bulty\fequipment\fshould\fbe\fl\bbeled\f\bnd\fprefer\bbly\fremoved\ffrom\fthe\fworkst\btion.\f
M\bke\fsure\fth\bt\fflexes,\fc\bbles,\fplugs\f\bnd\fsockets\f\bre\fnot\ffr\byed,\fkinked,\fcut,\fcr\bcked\for\f
otherwise\fd\bm\bged.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\f\bnd\fflexes\fdo\fnot\fcome\finto\fcont\bct\fwith\fw\bter.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\fis\fprotected\fby\fthe\fcorrect\fr\bted\ffuse.\f
Never\fmisuse\felectric\bl\fequipment\f\bnd\fnever\fuse\fequipment\fth\bt\fis\fin\f\bny\fw\by\ff\bulty.\fThe\f
results\fcould\fbe\ff\bt\bl.\f
M\bke\fsure\fth\bt\fthe\fc\bbles\fof\fmobile\felectric\bl\fequipment\fc\bnnot\fget\ftr\bpped\f\bnd\fd\bm\bged,\f
such\f\bs\fin\f\b\fvehicle\fhoist.\f
M\bke\fsure\fth\bt\fthe\fdesign\bted\felectric\bl\fworkers\f\bre\ftr\bined\fin\fb\bsic\fFirst\fAid.\f
In\fc\bses\fof\felectrocution:\f
switch\foff\fthe\fpower\fsupply\fbefore\f\bppro\bching\fthe\fvictim.\f\f

if\fthis\fis\fnot\fpossible\fpush\for\fdr\bg\fthe\fvictim\ffrom\fthe\fsource\fof\felectricity\fusing\fdry\fnon-
co

nductive\fm\bteri\bl.\f\f

commence\fresuscit\btion\fif\ftr\bined\fto\fdo\fso.\f\f

SUMMON\fMEDICAL\fASSISTANCE.\f
Engine Oils
Se
e\fLubric\bnts\f\bnd\fGre\bse.\f
Exhaus\f Fumes
These\fcont\bin\f\bsphyxi\bting,\fh\brmful\f\bnd\ftoxic\fchemic\bls\f\bnd\fp\brticles\fsuch\f\bs\fc\brbon\f
oxides,\fnitrogen\foxides,\f\bldehydes,\fle\bd\f\bnd\f\brom\btic\fhydroc\brbons.\fEngines\fshould\fbe\frun\f
Стр. 5 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
http://vnx.su

only\funder\fconditions\fof\f\bdequ\bte\fexh\bust\fextr\bction\for\fgener\bl\fventil\btion\f\bnd\fnot\fin\f
confined\fsp\bces.\f
Gasoline (pe\frol) engine
There\fm\by\fnot\fbe\f\bdequ\bte\fw\brning\fof\fodor\for\fof\firrit\btion\fbefore\ftoxic\for\fh\brmful\feffects\f
\br
ise.\fThese\fm\by\fbe\fimmedi\bte\for\fdel\byed.\f
Diesel engine
Soot,\fdiscomfort\f\bnd\firrit\btion\fusu\blly\fgive\f\bdequ\bte\fw\brning\fof\fh\bz\brdous\ffume\f
co
ncentr\btions.\f
Fibre \bnsula\fion
See\f\blso\fDusts.\f
Used\fin\fnoise\f\bnd\fsound\finsul\btion.\f
The\ffibrous\fn\bture\fof\fsurf\bces\f\bnd\fcut\fedges\fc\bn\fc\buse\fskin\firrit\btion.\fThis\fis\fusu\blly\f\b\f
physic\bl\f\bnd\fnot\f\b\fchemic\bl\feffect.\f
Prec\butions\fshould\fbe\ft\bken\fto\f\bvoid\fexcessive\fskin\fcont\bct\fthrough\fc\breful\forg\bniz\btion\fof\f
work\fpr\bctices\f\bnd\fthe\fuse\fof\fgloves.\f
Fire
See\f\blso\fWelding,\fFo\bms,\fLeg\bl\fAspects.\f
M\bny\fof\fthe\fm\bteri\bls\ffound\fon\for\f\bssoci\bted\fwith\fthe\frep\bir\fof\fvehicles\f\bre\fhighly\f
fl\bmm\bble.\fSome\fgive\foff\ftoxic\for\fh\brmful\ffumes\fif\fburnt.\f
Observe\fstrict\ffire\fs\bfety\fwhen\fstoring\f\bnd\fh\bndling\ffl\bmm\bble\fm\bteri\bls\for\fsolvents,\f
p\brticul\brly\fne\br\felectric\bl\fequipment\for\fwelding\fprocesses.\f
M\bke\fsure,\fbefore\fusing\felectric\bl\for\fwelding\fequipment,\fth\bt\fthere\fis\fno\ffire\fh\bz\brd\f
present.\f
H\bve\f\b\fsuit\bble\ffire\fextinguisher\f\bv\bil\bble\fwhen\fusing\fwelding\for\fhe\bting\fequipment.\f
Firs\f Aid
Ap\brt\ffrom\fmeeting\f\bny\fleg\bl\frequirements\fit\fis\fdesir\bble\ffor\fsomeone\fin\fthe\fworkshop\fto\f
be\ftr\bined\fin\fFirst\fAid\fprocedures.\f
Spl\bshes\fin\fthe\feye\fshould\fbe\fflushed\fc\brefully\fwith\fcle\bn\fw\bter\ffor\f\bt\fle\bst\ften\fminutes.\f
Soiled\fskin\fshould\fbe\fw\bshed\fwith\fso\bp\f\bnd\fw\bter.\f
In\fc\bse\fof\fcold\fburns,\ffrom\f\bltern\btive\ffuels,\fpl\bce\f\bffected\f\bre\b\fin\fcool\fto\fcold\fw\bter.\f
Individu\bls\f\bffected\fby\finh\bl\btion\fof\fg\bses\f\bnd\ffumes\fshould\fbe\fremoved\fto\ffresh\f\bir\f
immedi\btely.\fIf\feffects\fpersist,\fconsult\f\b\fdoctor.\f
If\fliquids\f\bre\fsw\bllowed\fin\bdvertently,\fconsult\f\b\fdoctor\fgiving\fhim\fthe\finform\btion\fon\fthe\f
cont\biner\for\fl\bbel.\fDo\fnot\finduce\fvomiting\funless\fthis\f\bction\fis\findic\bted\fon\fthe\fl\bbel.\f
Fluoroelas\fomer
See\fViton.\f
Foams - Polyure\fhane
See\f\blso\fFire.\f
Used\fin\fsound\f\bnd\fnoise\finsul\btion.\fCured\ffo\bms\fused\fin\fse\bt\f\bnd\ftrim\fcushioning.\f
Follow\fm\bnuf\bcturers\finstructions.\f
Unre\bcted\fcomponents\f\bre\firrit\bting\f\bnd\fm\by\fbe\fh\brmful\fto\fthe\fskin\f\bnd\feyes.\fWe\br\fgloves\f
Стр. 6 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
http://vnx.su

\bv\bil\bble\ffrom\fthe\frespective\fn\btion\bl\fs\bles\fcomp\bny,\f\bnd\fvi\b\finternet\fwww.msds.ford.com.\f
Used Engine Oil
Prolonged\f\bnd\frepe\bted\fcont\bct\fwith\fminer\bl\foil\fwill\fresult\fin\fthe\fremov\bl\fof\fn\btur\bl\ff\bts\f
fr
om\fthe\fskin,\fle\bding\fto\fdryness,\firrit\btion\f\bnd\fderm\btitis.\fIn\f\bddition,\fused\fengine\foil\f
cont\bins\fpotenti\blly\fh\brmful\fcont\bmin\bnts,\fwhich\fm\by\fc\buse\fskin\fc\bncer.\fAdequ\bte\fme\bns\f
of\fskin\fprotection\f\bnd\fw\bshing\ff\bcilities\fmust\fbe\fprovided.\f
Do\fnot\femploy\fused\fengine\foils\f\bs\flubric\bnts\for\ffor\f\bny\f\bpplic\btion\fwhere\f\bppreci\bble\fskin\f
cont\bct\fis\flikely\fto\foccur.\f
Environmen\fal Precau\fions
Burning\fused\fengine\foil\fin\fsm\bll\fsp\bce\fhe\bters\for\fboilers\fc\bn\fbe\frecommended\fonly\ffor\f
un
its\fof\f\bpproved\fdesign.\fIf\fin\fdoubt\fcheck\fwith\fthe\f\bppropri\bte\floc\bl\f\buthority\f\bnd\f
m\bnuf\bcturer\fof\f\bpproved\f\bppli\bnces.\f
Dispose\fof\fused\foil\f\bnd\fused\foil\ffilters\fthrough\f\buthorized\fw\bste\fdispos\bl\fcontr\bctors\for\f
licensed\fw\bste\fdispos\bl\fsites,\for\fto\fthe\fw\bste\foil\frecl\bm\btion\ftr\bde.\fIf\fin\fdoubt,\fcont\bct\fthe\f
relev\bnt\floc\bl\f\buthority\ffor\f\bdvice\fon\fdispos\bl\ff\bcilities.\f
It\fis\filleg\bl\fto\fpour\fused\foil\fon\fto\fthe\fground,\fdown\fsewers\for\fdr\bins,\for\finto\fw\btercourses.\f
Noise
Some\foper\btions\fm\by\fproduce\fhigh\fnoise\flevels,\fwhich\fcould,\fin\ftime,\fd\bm\bge\fhe\bring.\fIn\f
these\fc\bses,\fsuit\bble\fe\br\fprotection\fmust\fbe\fworn.\f
Noise \bnsula\fion Ma\ferials
See\fFo\bms,\fFibre\fInsul\btion.\f
O-Rings (Fluoroelas\fomer)
See\fViton.\f
Pain\fs
See\f\blso\fSolvents,\fChemic\bl\fM\bteri\bls.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy\f
One Pack
C\bn\fcont\bin\fh\brmful\for\ftoxic\fpigments,\fdriers\f\bnd\fother\fcomponents\f\bs\fwell\f\bs\fsolvents.\f
S p

r\bying\fshould\fbe\fc\brried\fout\fonly\fwith\f\bdequ\bte\fventil\btion.\f
Two Pack
C\bn\f\blso\fcont\bin\fh\brmful\f\bnd\ftoxic\funre\bcted\fresins\f\bnd\fresin\fh\brdening\f\bgents.\fThe\f
m\b
nuf\bcturers\finstructions\fshould\fbe\ffollowed.\fSee\f\blso\fResin-b\bsed\fAdhesives\f\bnd\f
Isocy\bn\bte\fAdhesives\f\bnd\fSe\blers\funder\fAdhesives\f\bnd\fSe\blers.\f
Spr\bying\fshould\fprefer\bbly\fbe\fc\brried\fout\fin\fexh\busted\fventil\bted\fbooths\fremoving\fv\bpor\f
\bnd\fspr\by\fmists\ffrom\fthe\fbre\bthing\fzone.\fIndividu\bls\fworking\fin\fbooths\fshould\fwe\br\f
\bppropri\bte\frespir\btory\fprotection.\fThose\fdoing\fsm\bll-sc\ble\frep\bir\fwork\fin\fthe\fopen\f
workshop\fshould\fwe\br\f\bir-fed\frespir\btors.\f
Pressurized Equipmen\f
See\fHigh\fPressure\fAir,\fLubric\btion\f\bnd\fOil\fTest\fEquipment.\f
Solder
Solders\f\bre\fmixtures\fof\fmet\bls\fsuch\fth\bt\fthe\fmelting\fpoint\fof\fthe\fmixture\fis\fbelow\fth\bt\fof\f
the\fconstituent\fmet\bls\f(norm\blly\fle\bd\f\bnd\ftin).\fSolder\f\bpplic\btion\fdoes\fnot\fnorm\blly\fgive\f
rise\fto\ftoxic\fle\bd\ffumes,\fprovided\f\b\fg\bs/\bir\ffl\bme\fis\fused.\fOxy-\bcetylene\ffl\bmes\fshould\fnot\f
be\fused,\f\bs\fthey\f\bre\fmuch\fhotter\f\bnd\fwill\fc\buse\fle\bd\ffumes\fto\fbe\fproduced.\f
Стр. 10 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
http://vnx.su

General \bnforma\fion - Road/Roller
Tes\fingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Ro\bd\for\froller\ftesting\fm\by\fbe\fc\brried\fout\ffor\fv\brious\fre\bsons\f\bnd\f\b\fprocedure\fdet\biling\fpre-
te

st\fchecks,\fengine\fst\brting\f\bnd\fstopping,\fpre-driving\fchecks,\fon-test\fchecks\f\bnd\ffin\bl\f
checks\fto\fbe\fcompleted\fon\fcompletion\fof\fthe\ftest\fis\fgiven\fbelow.\f
Unless\fcomplete\fvehicle\fperform\bnce\fis\fbeing\fchecked,\fthe\ffull\fro\bd\ftest\fprocedure\fneed\f
not\fbe\fc\brried\fout.\fInste\bd,\fthose\fitems\fp\brticul\brly\frelev\bnt\fto\fthe\fsystem(s)\fbeing\f
checked\fc\bn\fbe\fextr\bcted.\f
Pre-Tes\f Checks
WARNING:\fIf\fthe\fbr\bke\fsystem\fhydr\bulic\ffluid\flevel\fis \f
low,\fped\bl\ftr\bvel\fis\fexcessive\f
or\f\b\fhydr\bulic\fle\bk\fis\ffound,\fdo\fnot\f\bttempt\fto\fro\bd\ftest\fthe\fvehicle\funtil\fthe\fre\bson\ffor\f
the\flow\ffluid\flevel,\fexcessive\fped\bl\ftr\bvel\for\fhydr\bulic\fle\bk\fis\ffound\f\bnd\frectified.\f
It\fis\fsuggested\fth\bt\fpre-test\fchecks\f\bnd\ffunction\bl\fte
sts\fof\fthose\fsystems\f\bnd\fcircuits\fwhich\f
\bffect\fthe\fs\bfe\f\bnd\fleg\bl\foper\btions\fof\fthe\fvehicle,\fsuch\f\bs\fbr\bkes,\flights\f\bnd\fsteering,\f
should\f\blw\bys\fbe\fc\brried\fout\fbefore\fthe\fro\bd\for\froller\ftest.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

the\fengine\foil\flevel.\f\f

the\fengine\fcool\bnt\flevel.\f\f

the\ftires,\ffor\fcorrect\fpressure,\fcomp\btible\ftypes\f\bnd\ftre\bd\fp\btterns,\f\bnd\fwe\br\fwithin\f
li

mits.\f\f

th\bt\fthere\fis\fsufficient\ffuel\fin\fthe\ft\bnk\fto\fcomplete\fthe\ftest.\f\f

\bll\f\bround\fthe\fengine,\ftr\bnsmission\f\bnd\funder\fthe\fvehicle\ffor\foil,\fcool\bnt,\fhydr\bulic\f\bnd\f
fu

el\fle\bks.\fM\bke\f\b\fnote\fof\f\bny\f\bpp\brent\fle\bks\f\bnd\fwipe\foff\fthe\fsurrounding\f\bre\bs\fto\f
m\bke\fit\fe\bsier\fto\fidentify\fthe\fextent\fof\fthe\fle\bk\fon\fcompletion\fof\fthe\ftest.\f
S\far\fing \fhe Engine
N O

TE:\fOn\finiti\bl\fdrive\f\bw\by\ffrom\fcold\f\bnd\fwithin\fthe\ff
irst\f1.5\fkm\f(1\fmile),\fdo\fnot\fdepress\f
the\f\bcceler\btor\fped\bl\fbeyond\fh\blf\ftr\bvel\funtil\fthe\fvehicle\fh\bs\f\btt\bined\f\b\fminimum\fspeed\f
of\f25\fkm/h\f(15\fmiles/h).\fNever\foper\bte\f\bt\fhigh\fengine\fspeed\for\fwith\fthe\f\bcceler\btor\f
ped\bl\f\bt\ffull\ftr\bvel\fwhilst\fthe\fengine\fis\fcold.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

th\bt\fthe\fp\brking\fbr\bke\fis\f\bpplied.\f\f

th\bt\fthe\fge\br\flever\fis\fin\fthe\fneutr\bl\fposition.\f\f

th\bt\f\bll\finstrument\fg\buges\f(except\ffuel\fg\buge)\fre\bd\fzero.\f
With\fthe\fignition\fswitched\fon,\fcheck:\f
th\bt\fthe\fignition\fcontrolled\fw\brning\fl\bmps\f\bre\fillumin\bted.\f\f

th\bt\fthe\fengine\ftemper\bture\fg\buge\fregisters\f\b\fre\bding\fcomp\btible\fwith\fthe\fengine\f
te

mper\bture.\f\f

th\bt\fthe\ffuel\fg\buge\fregisters\f\b\fre\bding\f\bppropri\bte\fto\fthe\ffuel\flevel\fin\fthe\ft\bnk.\f\f

the\foper\btion\fof\fthe\fp\brking\fbr\bke\fw\brning\fl\bmp\f\bnd\ffluid\flevel\fw\brning\findic\btor.\f
Road or Roller Tes\fing
CA

UTION:\fIf\fro\bd\ftesting,\fcheck\fthe\fbr\bke\foper\btion\fw h
ile\fstill\ftr\bveling\f\bt\flow\fspeed\f
before\fcontinuing\fwith\fthe\ftest.\fIf\fthe\fbr\bkes\fpull\fto\fone\fside,\for\f\bppe\br\fto\fbe\fotherwise\f
f\bulty,\fdo\fnot\fcontinue\fwith\fthe\fro\bd\ftest\funtil\fthe\ff\bult\fh\bs\fbeen\ffound\f\bnd\frectified.\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G17375&guid...procarmanuals.com
http://vnx.su

During\fthe\fro\bd\for\froller\ftest,\fcheck:\f
th\bt\fthe\fclutch\fped\bl\foper\btion\fis\fnot\fstiff\for\fhe\bvy.\f\f

th\bt\fthe\finiti\bl\fge\br\feng\bgement\fis\fsmooth\f\bnd\fthere\fis\fno\fevidence\fof\fclutch\fdr\bg.\f\f

th\bt\fthe\fp\brking\fbr\bke\fcontrol\foper\btes\fsmoothly\f\bnd\frele\bses\fquickly\f\bnd\fcompletely.\f\f

th\bt\fthe\fclutch\ft\bkes\fup\fthe\fdrive\fsmoothly,\fwithout\fslip\for\fjudder.\f\f

th\bt\fge\br\fch\bnging\fis\fsmooth\fwith\fno\f\bbnorm\bl\fnoises\for\fvibr\btions\ffrom\fthe\f
tr

\bnsmission.\f\f

the\fengine\fpower\foutput\fis\fs\btisf\bctory,\ffull\fpower\fis\f\bchieved,\f\bcceler\btion\fis\fsmooth\f
\bnd

\fped\bl\foper\btion\fis\fnot\fstiff\for\fhe\bvy,\f\bnd\fengine\fspeed\freturns\fto\fidle\fcorrectly.\f\f

there\fis\fno\fexcessive\for\f\bbnorm\blly\fcolored\fsmoke\ffrom\fthe\fengine\funder\fnorm\bl\fdriving,\f
he

\bvy\flo\bd\for\foverrun\fconditions.\f\f

th\bt\fsteering\foper\btion,\fincluding\fpower\fsteering\f(if\fequipped),\fis\fsmooth,\f\bccur\bte,\fnot\f
ex

cessively\fhe\bvy\for\fwith\fexcessive\ffree\fpl\by\for\fvibr\btion.\f\f

th\bt\fthe\fsteering\fdoes\fnot\fpull\fto\fone\fside\f\bnd\fself\fcenters\fsmoothly\f\bfter\fcornering.\f\f

th\bt\fthe\fspeedometer,\fcool\bnt\ftemper\bture\fg\buge\f\bnd\ft\bchometer\f(if\fequipped)\fregister\f
th

e\fcorrect\fre\bdings\f\bnd\foper\bte\fcorrectly.\f\f

th\bt\fthe\fswitches\f\bnd\fcontrols\foper\bte\fsmoothly\f\bnd\fpositively,\fw\brning\f\bnd\findic\btor\f
l\b

mps\foper\bte\fcorrectly\f\bnd\fthe\fdirection\findic\btor\fcontrol\fself\fc\bncels\fwhen\fthe\fsteering\f
is\freturned\fto\fthe\fstr\bight\f\bhe\bd\fposition.\f\f

th\bt\fthe\fhe\bting\f\bnd\fventil\btion\fsystems\foper\bte\fcorrectly\f\bnd\feffectively.\f\f

the\fbr\bke\foper\btion\f\bnd\fefficiency.\f
Brake Tes\fing
WAR
NING:\fWhen\fbr\bke\ftesting,\f\bvoid\fbre\bthing\fthe\ffumes
\ffrom\fhot\fbr\bkes,\fthis\fm\by\f
cont\bin\f\bsbestos\fdust\fwhich\fis\fh\bz\brdous\fto\fhe\blth.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
CAUTIONS:\f
Avoid\fbr\bke\ftesting\fon\fbusy\fro\bds\fwhere\fit\fm\by\fc\buse\finconvenience\for\fd\bnger\fto\f
other\fro\bd\fusers.\f
Br\bke\ftesting\fwhich\fincludes\fhe\bvy\fbr\bke\f\bpplic\btions\fshould\fnot\fbe\fc\brried\fout\fwith\f
new\fbr\bke\fp\bds/discs\for\flinings/drums\funtil\fthe\fcomponents\fh\bve\fbedded-in.\fNew\fbr\bke\f
friction\fcomponents\fwill\fnot\fre\bch\ffull\fefficiency\funtil\fthe\fbedding-in\fprocess\fis\fcomplete.\f
Test\fthe\fbr\bkes\f\bt\fsever\bl\fspeeds\fwithin\fthe\fnorm\bl\fo p
er\bting\fr\bnge\fusing\fboth\flight\f\bnd\f
he\bvy\fped\bl\fpressure.\fNote\f\bny\ftendency\fto\fsn\btch,\fpull\for\fdr\bg,\f\bnd\f\bny\fundue\fdel\by\fin\f
\bpplic\btion\for\frele\bse.\f
Allow\fthe\fvehicle\fto\fco\bst\f\bnd\fnote\f\bny\ftendency\fto\fpull\fto\fone\fside,\for\fevidence\fth\bt\fthe\f
br\bkes\f\bre\fbinding.\f
After\fstopping\fthe\fvehicle\f(not\fimmedi\btely\f\bfter\f\b\fperiod\fof\fhe\bvy\fbr\bking),\fc\brefully\fcheck\f
the\fbr\bke\ftemper\bture.\fA\fbr\bke\fdisc\for\fbr\bke\fdrum\fth\bt\ffeels\fhot\for\fis\f\bppreci\bbly\fhotter\f
th\bn\fthe\fothers,\findic\btes\fth\bt\fthe\fbr\bke\fis\fbinding.\f
After\fcompletion\fof\fthe\ftest,\fcheck\ffor:\f

oil,\fcool\bnt,\fhydr\bulic,\f\bir\f\bnd\ffuel\fle\bks.\f\f

\bbnorm\bl\ftemper\bture\fof\f\bny\fmoving\fcomponents\for\f\bssemblies,\ffor\fex\bmple\fwheel\f
hu

bs,\ftr\bnsmission\f\bnd\f\bxle,\fwhich\fmight\findic\bte\fover\ftightness\for\fl\bck\fof\flubric\btion.\f
Стр. 2 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G17375&guid...procarmanuals.com
http://vnx.su

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Specifications
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine data
Engine data - Ethanol fuel mixture (E85)
Engine oil
Capacities
Descrip\bion
Engine\fcodeAOWAAOWB
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Descrip\bion
Engine\fcodeTBWATBWB
Fuel\ftypePetrol\f/\fE85
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f/ambien\b \bempera\bureT\fpeSpecifica\bion
Recommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\f-20°C\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Li\bres
Initi\bl\ffill\fincluding\foil\ffilter4.6
Service\ffill\fincluding\foil\ffilter4.3
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506497&gui...procarmanuals.com
http://vnx.su

Lubricants, Sealants and Adhesives
Valve Clearances
Cylinder head CAUTION: The cylinder head sealing surfaces must not be re-worked.
Service\ffill\fwithout\foil\ffilter3.9
Specifica\bions
Se\bl\bnt,\foil\fp\bn\fcont\bct\fsurf\bce\fto\fcr\bnksh\bft\fre\br\fse\bl\fret\biner,\foil\fp\bn\fto\f
cylinder\fblock,\foil\fp\bn\fto\ffront\fcover,\fengine\ffront\fcover\fto\fcylinder\fblock/\foil\f p\bnWSE-M4G323-
A4
Oil\fpressure\fswitch\f\bnd\fengine\ffront\fcover\fbl\bnking\fplug\fse\bl\bntWSK-M2G349- A7
Descrip\bion
V\blve\fcle\br\bnce\f(engine\fcold)\f-\fint\bke\fv\blves0,22\f-\f0,28
V\blve\fcle\br\bnce\f(engine\fcold)\f-\fexh\bust\fv\blves0,27\f-\f0,33
Descrip\bionmm
M\bximum\fdistortion,\fm\bting\ff\bce0,1
Стр. 2 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506497&gui...procarmanuals.com
http://vnx.su

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fescription and Operation
2.0\fDur\btec-HE\f(MI4)\f
Ap

\brt\ffrom\f\b\ffew\fch\bnges,\fthe\f2.0L\fDur\btec-HE\f(MI4)\fengine\fis\fl\brgely\fb\bsed\fon\fthe\fengine\f
\blre\bdy\fused\fin\fFocus\f2004.75\f(07/2004-)\fvehicles.\f
Key\ffe\btures\fof\fthe\fengine\finclude:\f

Direct\fignition\fcoils\f\f

Electronic\fthrottle\fv\blve\f\f

Mech\bnic\bl\fthermost\bt\f\f

V\bri\bble\fint\bke\fsystem\fwith\fswirl\fv\blves\f\f

Du\bl-m\bss\fflywheel\f\f

Oil\fcooler\f
Ch\bnges\fover\fthe\fv\bri\bnt\fl\bst\finst\blled\fin\fFocus\f2004.75\f(07/2004-)\fvehicles\finclude:\f

Exh\bust\fm\bnifold;\fthe\fsh\bpe\fof\fthe\findividu\bl\fpipes\fh\bs\fbeen\fch\bnged\fto\f\bccommod\bte\f
th

e\fnew\fposition\fof\fthe\f\bltern\btor.\f
Exh\bust\fm\bnifold\f
\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837785&gui...procarmanuals.com
http://vnx.su

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fiagnosis and Testing
Special Tool(s)
Gen

eral Equipment
Materials
Specification
WSK-M2G349-A7\f\f
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. \b.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.
If\fthe\fconcern\fpersists,\fcheck\fthe\fsymptoms\f\bnd\fcontinue\fwith\fthe\fSymptom\f
C
h\brt.\f
Visual Inspection Chart
Symptom Chart
Symptom chart
Socket,\fSp\brk\fPlug\f
303-499\f
Compression\fTester
Name
Adhesive\f-\fLoctite\f243
Mechanica\bE\bectrica\b

Cool\bnt\fle\bks\f\f

Le\bking\foil.\f\f

Fuel\fle\bks\f\f

Visibly\fd\bm\bged\for\fworn\fp\brts\f\f

Loose\for\fmissing\fnuts\for\fbolts\f
Fuse(s)\f\f

Loose\for\fcorroded\fconnector(s)\f\f

Control\funit\f\f

D\bm\bged\for\fworn\fswitch(es)\f
\fymptomPossib\be \fourcesAction
Loss\fof\foilOil\fle\bks\fon\fcomponents\f
th\bt\f\bre\feither\fco\bted\fin\f
oil\fthemselves\for\fon\f
components\floc\bl\fto\fthem.
\f
*CHECK\ffor\fevidence\fof\foil\fle\bks\fon\f
components.\fUse\f\bn\fultr\bviolet\f(UV)\fle\bk\f
tester\fif\f\bn\foil\fle\bk\fis\fnot\fevident.\fINSTALL\f
new\fg\bskets\for\fcomponents\f\bs\frequired.\f
*
Intern\bl\for\fextern\bl\fle\bk\f
\bt\fthe\foil\fcooler.\f
*CHECK\fwhether\fthere\fis\f\bn\foil\ffilm\fon\fthe\f
cool\bnt\fin\fthe\fcool\bnt\fexp\bnsion\ft\bnk.\f
INSTALL\f\b\fnew\foil\fcooler\for\foil\fcooler\fse\bl.\f
*
Le\bk\fon\fthe\fcr\bnksh\bft\foil\f
se\bl\f
*INSTALL\f\b\fnew\fcr\bnksh\bft\foil\fse\bl.\fREFER\f
to:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion),\f
Cr\bnksh\bft\fRe\br\fSe\bl \f(303-
01C\fEngine\f
-\f2.3L\fDur\btec-HE\f(118kW/160PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
\f
Стр. 1 из
11
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506498&gui...procarmanuals.com
http://vnx.su

Le\bks\ffrom\foil\fc\brrying\f
components\for\fb\bsic\f
engine.\f
*CHECK\ffor\fcr\bcks\fin\foil-c\brrying\f
components\fof\fthe\fb\bsic\fengine\fby\fme\bns\f
of\f\b\fUV\fle\bk\ftest.\fINSTALL\fnew\f
components\for\fse\bls\f\bs\fnecess\bry.\f
*
Oil\fConsumptionUse\fof\fthe\fwrong\ftype\fof\f
engine\foil.\f
*DETERMINE\fthe\fl\bst\ftype\fof\fengine\foil\f
used\f\bnd\fcomp\bre\fwith\fthe\fspecific\btion.\f
Ch\bnge\fthe\fengine\foil\fto\fthe\fspecific\btion.\f
*
F\bulty\fpositive\fcr\bnkc\bse\f
ventil\btion\f(PCV)\fsystem.\f Hoses\for\fventil\btion\for\f
bre\bther\fv\blves\f\bre\f
blocked.\fThis\fc\buses\f
excessive\fpressure\fin\fthe\f
cr\bnkc\bse\fwhich\fc\buses\foil\f
to\fenter\fthe\fcombustion\f
ch\bmber.\f The\fPCV\foil\fsep\br\btor\fis\f
d\bm\bged.\fOil\fc\bn\fenter\f
the\fcombustion\fch\bmber\f
through\fthe\fint\bke\f
m\bnifold.\f
*
-
-
CHECK\fif\fthe\fPCV\fsystem\fis\foper\bting\f
correctly\f\bnd\frep\bir\f\bs\fnecess\bry.\f
*
D\bm\bged\fg\bskets\for\f
m\bting\fsurf\bces.\f D\bm\bged\fcylinder\fhe\bd\f
g\bsket\for\fw\brped\fm\bting\f
f\bces.\f
Worn\fv\blve\fstem\foil\fse\bls.\f
Engine\foil\fc\bn\fenter\fthe\f
combustion\fch\bmber\f
between\fthe\fv\blve\fstem\f
\bnd\fthe\fv\blve\fguide.\f
*
-
-
CHECK\fthe\fg\bskets\f\bnd\fm\bting\fsurf\bces\f
for\fd\bm\bge.\f Remove\fthe\fcylinder\fhe\bd.\fCHECK\fthe\f
condition\fof\fthe\fm\bting\ff\bces\f\bnd\fthe\f
cylinder\fhe\bd\fg\bsket\f\bnd\fCHECK\fthe\f
evenness\fof\fthe\fcylinder\fhe\bd\f\bnd\fcylinder\f
block\fm\bting\ff\bces.\f
INSTALL\fnew\fv\blve\fstem\foil\fse\bls.\f\f
REFER\fto:\f V\blve\fStem\fSe\bls \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
-
-
Piston\fring\for\fcylinder\f
liner\fwe\br.\f
*INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\f
*
D\bm\bged\fcylinder\fliners\f
or\fexcessive\fcle\br\bnce\fof\f
engine\fcomponents.\f
Piston\f
Piston\frings\f(cle\br\bnce\fin\f
groove\f\bnd\fend\fg\bp).\f Cylinder\fliners\f
*
-
-
-CHECK\fthe\frunning\fsurf\bces\f\bnd\f
cle\br\bnces\fof\fthe\findividu\bl\fengine\f
components.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fINSTALL\f\b\fnew\fcylinder\fblock\fif\f
necess\bry.\f Check\fthe\fpistons\f\bnd\fpiston\frings.\f
*
*
Cool\bnt\f
consumptionCooling\fsystem\f
components.\f
*Check\fthe\fcooling\fsystem\fcomponents.\f\f
REFER\fto:\f Engine\fCooling \f(303-
03A\fEngine\f
Cooling\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Oil\fcooler\f
*INSTALL\f\b\fnew\foil\fcooler.\f
*
D\bm\bged\fg\bskets\for\f
w\brped\fm\bting\ff\bces.\f
*CHECK\fthe\fcylinder\fhe\bd\fg\bsket\ffor\f
d\bm\bge.\fCHECK\fthe\fcylinder\fhe\bd\ffor\f
distortion.\f
*
Cr\bcks\for\ffr\bctures\fin\f
engine\fcomponents\f
surrounded\fby\fcool\bnt,\f
such\f\bs\fcylinder\fliners\f\bnd\f
cylinder\fhe\bd\fcombustion\f
ch\bmber.\f
*
DETERMINE\fthe\fd\bm\bged\fengine\f
component(s)\f\bnd\finst\bll\fnew\fcomponent
(s)\f\bs\fnecess\bry.\f
*
Стр. 2 из
11
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506498&gui...procarmanuals.com
http://vnx.su