warning FORD GALAXY 2006 Service Repair Manual

\f\fDescrip\fion
front\f
right\f
re\br\f
left\f
How \fo use Repair Procedures
Th
is\fm\bnu\bl\fh\bs\fbeen\fwritten\fin\f\b\fform\bt\fth\bt\fis\fdesigned\fto\fmeet\fthe\fneeds\fof\ftechnici\bns\f
worldwide.\fIt\fprovides\fgener\bl\fdescriptions\ffor\f\bccomplishing\frep\bir\fwork\fwith\ftested\f\bnd\f
effective\ftechniques.\f
\bmpor\fan\f Safe\fy \bns\fruc\fions
Appropri\bte\fservice\fmethods\f\bnd\fcorrect\frep\bir\fprocedures\f\bre\fessenti\bl\ffor\fthe\fs\bfe,\f
r e

li\bble\foper\btion\fof\f\bll\fmotor\fvehicles\f\bs\fwell\f\bs\fthe\fperson\bl\fs\bfety\fof\fthe\findividu\bl\f
c\brrying\fout\fthe\fwork.\f
Anyone\fwho\fdep\brts\ffrom\fthe\finstructions\fprovided\fin\fthis\fm\bnu\bl\fmust\ffirst\fest\bblish\fth\bt\f
person\bl\fs\bfety\for\fvehicle\fintegrity\fis\fnot\fcompromised\fby\fthe\fchoice\fof\fmethod,\ftools\for\f
components.\f
Warnings, Cau\fions and No\fes in This Manual
WARNING:\fW\brnings\f\bre\fused\fto\findic\bte\fth\bt\ff\bilure\fto\ffollow\f\b\fprocedure\fcorrectly\f
m\b

y\fresult\fin\fperson\bl\finjury.\f
CAUTION:\fC\butions\f\bre\fused\fto\findic\bte\fth\bt\ff\bilure\fto\ffollow\f\b\fprocedure\fcorrectly\f
m\by\fresult\fin\fd\bm\bge\fto\fthe\fvehicle\for\fequipment\fbeing\fused.\f
NOTE:\fNotes\f\bre\fused\fto\fprovide\f\bddition\bl\fessenti\bl\finform\btion\frequired\fto\fc\brry\fout\f\b\f
complete\f\bnd\fs\btisf\bctory\frep\bir.\f
Generic\fw\brnings\for\fc\butions\f\bre\fin\ftheir\frelev\bnt\fdes
cription\f\bnd\foper\btion\fprocedure\f
within\fsection\f100-00.\fIf\fthe\fgeneric\fw\brnings\for\fc\butions\f\bre\frequired\ffor\f\b\fprocedure,\f
there\fwill\fbe\f\b\freferr\bl\fto\fthe\f\bppropri\bte\fdescription\f\bnd\foper\btion\fprocedure.\f
If\f\b\fw\brning,\fc\bution\for\fnote\fonly\f\bpplies\fto\fone\fstep,\fit\fis\fpl\bced\f\bt\fthe\fbeginning\fof\fthe\f
specific\fstep.\f \b\fem
1
2
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4
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Par\f Number -
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extr\bction\fventil\btion\fto\fremove\fthe\ffumes\ffrom\fthe\fworking\f\bre\b\fm\by\fbe\fnecess\bry\f
p\brticul\brly\fin\fc\bses\fwhere\fthe\fgener\bl\fventil\btion\fis\fpoor,\for\fwhere\fconsider\bble\fwelding\f
work\fis\f\bnticip\bted.\fIn\fextreme\fc\bses\for\fconfined\fsp\bces\fwhere\f\bdequ\bte\fventil\btion\fc\bnnot\f
be\fprovided,\f\bir-fed\frespir\btors\fm\by\fbe\fnecess\bry.\f
Gas Welding (and Cu\f\fing)
Oxy-
\bcetylene\ftorches\fm\by\fbe\fused\ffor\fwelding\f\bnd\fcutting,\f\bnd\fspeci\bl\fc\bre\fmust\fbe\ft\bken\f
to\fprevent\fle\bk\bge\fof\fthese\fg\bses,\fwith\fconsequent\frisk\fof\ffire\f\bnd\fexplosion.\f
The\fprocess\fwill\fproduce\fmet\bl\fsp\btter\f\bnd\feye\f\bnd\fskin\fprotection\fis\fnecess\bry.\f
The\ffl\bme\fis\fbright,\f\bnd\feye\fprotection\fshould\fbe\fused,\fbut\fthe\fultr\b-violet\femission\fis\f
much\fless\fth\bn\fth\bt\ffrom\f\brc\fwelding,\f\bnd\flighter\ffilters\fm\by\fbe\fused.\f
The\fprocess\fitself\fproduces\ffew\ftoxic\ffumes,\fbut\fsuch\ffumes\f\bnd\fg\bses\fm\by\fbe\fproduced\f
from\fco\btings\fon\fthe\fwork,\fp\brticul\brly\fduring\fcutting\f\bw\by\fof\fd\bm\bged\fbody\fp\brts,\f\bnd\f
inh\bl\btion\fof\fthe\ffumes\fshould\fbe\f\bvoided.\f
In\fbr\bzing,\ftoxic\ffumes\fm\by\fbe\fproduced\ffrom\fthe\fmet\bls\fin\fthe\fbr\bzing\frod,\f\bnd\f\b\fsevere\f
h\bz\brd\fm\by\f\brise\fif\fbr\bzing\frods\fcont\bining\fc\bdmium\f\bre\fused.\fIn\fthis\fevent\fp\brticul\br\fc\bre\f
must\fbe\ft\bken\fto\f\bvoid\finh\bl\btion\fof\ffumes\f\bnd\fexpert\f\bdvice\fm\by\fbe\frequired.\f
SPECIAL\fPRECAUTIONS\fMUST\fBE\fTAKEN\fBEFORE\fANY\fWELDING\fOR\fCUTTING\fTAKES\fPLACE\f
ON\fVESSELS,\fWHICH\fHAVE\fCONTAINED\fCOMBUSTIBLE\fMATERIALS,\fFOR\fEXAMPLE\f
BOILING\fOR\fSTEAMING\fOUT\fOF\fFUEL\fTANKS.\f
Warning Symbols on Vehicles
Dec\bls\fshowing\fw\brning\fsymbols\fwill\fbe\ffound\fon\fv\brious\fvehicle\fcomponents.\f
These\fdec\bls\fmust\fnot\fbe\fremoved.\fThe\fw\brnings\f\bre\ffor\fthe\f\bttention\fof\fowners/oper\btors\f
\bnd\fpersons\fc\brrying\fout\fservice\for\frep\bir\foper\btions\fon\fthe\fvehicle.\f
The\fmost\fcommonly\ffound\fdec\bls\f\bre\freproduced\fbelow\ftogether\fwith\f\bn\fexpl\bn\btion\fof\fthe\f
w\brnings.\f1. 1.
Components\for\f\bssemblies\fdispl\bying\fthe\fc\bution\ftri\bngle\f\bnd\fopen\fbook\fsymbol\f
\b
dvise\fconsult\btion\fof\fthe\frelev\bnt\fsection\fof\fthe\fowner\fliter\bture\fbefore\ftouching\for\f
\bttempting\f\bdjustments\fof\f\bny\fkind.\f \f\f
\f\f
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General \bnforma\fion - S\fandard Workshop
Prac\ficesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Vehicle in Workshop
Whe

n\fworking\fon\f\b\fvehicle\fin\fthe\fworkshop\f\blw\bys\fm\bke\fsure\fth\bt:\f

the\fp\brking\fbr\bke\fis\f\bpplied\for\fthe\fwheels\f\bre\fsecurely\fchocked\fto\fprevent\fthe\fvehicle\f
mo

ving\fforw\brds\for\fb\bckw\brds.\f\f

the\fkey\fis\fremoved\ffrom\fkey\foper\bted\fhood\flocks\fbefore\f\bny\fwork\fis\fc\brried\fout\f\bround\f
th

e\ffront\fof\fthe\fvehicle.\f\f

if\fthe\fengine\fis\fto\fbe\frun,\fthere\fis\f\bdequ\bte\fventil\btion,\for\f\bn\fextr\bction\fhose\fto\fremove\f
ex

h\bust\ffumes.\f\f

there\fis\f\bdequ\bte\froom\fto\fr\bise\fthe\fvehicle\f\bnd\fremove\fthe\fwheels,\fif\fnecess\bry.\f\f

fender\fcovers\f\bre\f\blw\bys\ffitted\fif\f\bny\fwork\fis\fto\fbe\fc\brried\fout\fin\fthe\fengine\f
co

mp\brtment.\f\f

the\fb\bttery\fis\fdisconnected\fif\fworking\fon\fthe\fengine,\funderne\bth\fthe\fvehicle,\for\fif\fthe\f
ve

hicle\fis\fr\bised.\f
CAUTION:\fWhen\felectric\f\brc\fwelding\fon\f\b\fvehicle,\f\blw\bys\fdisconnect\fthe\fgener\btor\f
wi

ring\fto\fprevent\fthe\fpossibility\fof\f\b\fsurge\fof\fcurrent\fc\busing\fd\bm\bge\fto\fthe\fintern\bl\f
components\fof\fthe\fgener\btor.\f

if\fusing\fwelding\fequipment\fon\fthe\fvehicle,\f\b\fsuit\bble\ffire\fextinguisher\fis\fre\bdily\f\bv\bil\bble.\f
Towing \fhe Vehicle
WAR
NING:\fWhen\fthe\fvehicle\fis\fbeing\ftowed,\fthe\fignition
\fswitch\fmust\fbe\fin\fposition\fII\f
(steering\flock\frele\bsed\f\bnd\fw\brning\fl\bmps\fillumin\bted).\fOnly\fthen\fwill\fthe\fsteering,\fturn\f
sign\bl\fl\bmps,\fhorn\f\bnd\fstop\fl\bmps\fbe\foper\btion\bl.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\f
result\fin\fperson\bl\finjury.\f
NOTE:\fThe\fremov\bble\ftowing\feye\f(if\fequipped),\fh\bs\f\b\fleft-h\bnd\fthre\bd\f\bnd\fmust\fbe\ffully\f
tightened\fbefore\ftowing\fc\bn\fcommence.\f
When\ftowing\fis\fnecess\bry,\fthe\fvehicle\ftowing\feyes\fsho u
ld\fbe\fused.\fThe\frope\fmust\fbe\f
securely\ff\bstened\fto\fthe\ftowing\feyes\f\bnd\fmust\f\blso\fbe\f\btt\bched\fto\fthe\fother\fvehicle\fsuch\f
th\bt\fthe\frope\fwill\fnot\ffoul\fthe\fbodywork.\f
When\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\fis\ftowed,\fthe\fge\br\fselector\fmust\fbe\fin\fposition\f
N\f(Neutr\bl).\fNever\ftow\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\f\bt\f\b\fspeed\fgre\bter\fth\bn\f30\f
mph\f(50\fkm/h)\for\ffor\f\b\fdist\bnce\fgre\bter\fth\bn\f30\fmiles\f(50\fkm).\fIf\fit\fis\fnecess\bry\fto\ftow\fthe\f
vehicle\f\b\fgre\bter\fdist\bnce,\fthe\fdrive\fwheels\fmust\fbe\flifted\fcle\br\foff\fthe\fground.\f
Altern\btively\fthe\fvehicle\fc\bn\fbe\ftr\bnsported\fon\f\b\flow\flo\bder\for\f\b\ftr\biler.\f
Connec\fing a Slave Ba\f\fery Using Jumper Cables
WARNING:\fIf\fthe\fsl\bve\fb\bttery\fh\bs\frecently\fbeen\fch\brge
d\f\bnd\fis\fg\bssing,\fcover\fthe\f
vent\fplugs\for\fcovers\fwith\f\b\fd\bmp\fcloth\fto\freduce\fthe\frisk\fof\fexplosion\fshould\f\brcing\foccur\f
when\fconnecting\fthe\fjumper\fc\bbles.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
A\fdisch\brged\fb\bttery\fcondition\fm\by\fh\bve\fbeen\fc\bused\fby\f\bn\felectric\bl\fshort\fcircuit.\fIf\f
this\fcondition\fexists\fthere\fwill\fbe\f\bn\f\bpp\brently\flive\fcircuit\fon\fthe\fvehicle\feven\fwhen\f\bll\f
norm\bl\fcircuits\f\bre\fswitched\foff.\fThis\fc\bn\fc\buse\f\brcing\fwhen\fthe\fjumper\fc\bbles\f\bre\f
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connected.\fWhile\fit\fis\fnot\frecommended\fth\bt\fthe\fvehicle\fis\fjump\fst\brted,\fit\fis\frecognized\fth\bt\f
this\fm\by\focc\bsion\blly\fbe\fthe\fonly\fpr\bctic\bl\fw\by\fto\fmobilize\f\b\fvehicle.\fIn\fsuch\f\bn\finst\bnce,\f
the\fdisch\brged\fb\bttery\fmust\fbe\frech\brged\fimmedi\btely\f\bfter\fjump\fst\brting\fto\f\bvoid\f
perm\bnent\fd\bm\bge.\f

Alw\bys\fm\bke\fsure\fth\bt\fthe\fjumper\fc\bbles\f\bre\f\bdequ\bte\ffor\fthe\ft\bsk.\fHe\bvy\fduty\fc\bbles\f
mu

st\fbe\fused.\f\f

Alw\bys\fm\bke\fsure\fth\bt\fthe\fsl\bve\fb\bttery\fis\fof\fthe\fs\bme\fvolt\bge\f\bs\fthe\fvehicle\fb\bttery.\f
Th

e\fb\btteries\fmust\fbe\fconnected\fin\fp\br\bllel.\f\f

Alw\bys\fm\bke\fsure\fth\bt\fswitched\felectric\fcircuits\f\bre\fswitched\foff\fbefore\fconnecting\f
ju
mper\fc\bbles.\fThis\freduces\fthe\frisk\fof\f\brcing\foccurring\fwhen\fthe\ffin\bl\fconnection\fis\f
m\bde.\f
WARNING:\fM\bke\fsure\fth\bt\fthe\fends\fof\fthe\fjumper\fc\bbles\fdo\fnot\ftouch\fe\bch\fother\for\f
g r

ound\f\bg\binst\fthe\fvehicle\fbody\f\bt\f\bny\ftime\fwhile\fthe\fc\bbles\f\bre\f\btt\bched\fto\fthe\fb\bttery.\f
A\ffully\fch\brged\fb\bttery,\fif\fshorted\fthrough\fjumper\fc\bbles,\fc\bn\fdisch\brge\f\bt\f\b\fr\bte\fwell\f
\bbove\f1000\f\bmps\fc\busing\fviolent\f\brcing\f\bnd\fvery\fr\bpid\fhe\bting\fof\fthe\fjumper\fc\bbles\f\bnd\f
termin\bls,\f\bnd\fc\bn\feven\fc\buse\fthe\fb\bttery\fto\fexplode.\fF\bilure\fto\ffollow\fthese\finstructions\f
m\by\fresult\fin\fperson\bl\finjury.\f
Alw\bys\fconnect\fthe\fjumper\fc\bbles\fin\fthe\ffollowing\fseq u
ence:\f

Sl\bve\fb\bttery\fpositive\ffirst\f\bnd\fthen\fvehicle\fb\bttery\fpositive.\f\f

Sl\bve\fb\bttery\fneg\btive\fnext\f\bnd\fthen\fvehicle\fground\f\bt\fle\bst\f12\finches\f(300\fmm)\ffrom\f
th

e\fb\bttery\ftermin\bl,\ffor\fex\bmple\fengine\flifting\feye.\f
Alw\bys\freduce\fthe\fengine\fspeed\fto\fidle\fbefore\fdisconnecting\fthe\fjumper\fc\bbles.\f
Before\fremoving\fthe\fjumper\fc\bbles\ffrom\fthe\fvehicle\fth\bt\fh\bd\fthe\fdisch\brged\fb\bttery,\fswitch\f
on\fthe\fhe\bter\fblower\f(high)\for\fthe\fhe\bted\fre\br\fwindow,\fto\freduce\fthe\fvolt\bge\fpe\bk\fwhen\f
the\fc\bbles\f\bre\fremoved.\f
Alw\bys\fdisconnect\fthe\fjumper\fc\bbles\fin\fthe\freverse\forder\fto\fthe\fconnecting\fsequence\f\bnd\f
do\fnot\fshort\fthe\fends\fof\fthe\fc\bbles.\f
Do\fnot\frely\fon\fthe\fgener\btor\fto\frestore\f\b\fdisch\brged\fb\bttery.\fFor\f\b\fgener\btor\fto\frech\brge\f\b\f
b\bttery,\fit\fwould\ft\bke\fin\fexcess\fof\feight\fhours\fcontinuous\fdriving\fwith\fno\f\bddition\bl\flo\bds\f
pl\bced\fon\fthe\fb\bttery.\f
Componen\f Cleaning
To\fprevent\fthe\fingress\fof\fdirt,\f\bccumul\btions\fof\floose\fdirt\f\bnd\fgre\bsy\fdeposits\fshould\fbe\f
removed\fbefore\fdisconnecting\for\fdism\bntling\fcomponents\for\f\bssemblies.\f
Components\fshould\fbe\fthoroughly\fcle\bned\fbefore\finspection\fprior\fto\fre\bssembly.\f
Cleaning Me\fhods:
\f\f
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Dry\fcle\bning.\f\f

Remov\bl\fof\floose\fdirt\fwith\fsoft\for\fc\bble\fbrushes.\f\f

Scr\bping\fdirt\foff\fwith\f\b\fpiece\fof\fmet\bl\for\fwood.\f\f

Wiping\foff\fwith\f\b\fr\bg.\f
WARNING:\fWe\br\feye\fprotection\fwhen\fcle\bning\fvehicle\fcomponents\fwith\fcompressed\f
\bi

r,\f\b\fste\bm\fcle\bner\for\f\b\fpower\fw\bsher.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
Compressed\f\bir\fis\fsometimes\f'wet'\fso\fuse\fwith\fc\bution,\fespeci\blly\fon\fhydr\bulic\f
systems.\f
To\fprevent\fd\bm\bge\fto\fthe\felectric\bl\fconnectors\fin\fthe\fengine\fcomp\brtment,\fdo\fnot\f
use\f\b\fste\bm\fcle\bner\for\f\b\fpower\fw\bsher\fto\fcle\bn\fthe\fengine\fcomp\brtment.\f

Blowing\fdirt\foff\fwith\fcompressed\f\bir.\f\f

Remov\bl\fof\fdry\fdust\fusing\fv\bcuum\fequipment.\fThis\fmethod\fmust\f\blw\bys\fbe\fused\fto\f
re

move\ffriction\flining\fm\bteri\bl\fdust\f(\bsbestos\fp\brticles).\f\f

Ste\bm\fcle\bning.\f
WARNING:\fMost\fsolvents\frequire\fc\breful\fh\bndling\f\bnd\fsome\f\bre\fh\brmful.\fRefer\fto\f
He

\blth\f\bnd\fS\bfety\fPrec\butions\f\bnd\fto\fthe\fm\bnuf\bcturers\fliter\bture\ffor\fthe\frelev\bnt\fs\bfety\f
prec\butions.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
V\brious\fsolvents\f\bre\f\bv\bil\bble\fwhich\f\bre\fsuit\bble\ffor\f
component\fcle\bning.\fSome\f
components,\fsuch\f\bs\fbr\bke\fhydr\bulic\fp\brts\f\bnd\felectric\bl\f\bssemblies\fshould\fbe\fcle\bned\fonly\f
with\frecommended\fsolvents\f—\frefer\fto\fSolvents,\fSe\blers\f\bnd\fAdhesives\for\fto\fthe\fsection\fof\f
the\fm\bnu\bl\frelev\bnt\fto\fthe\fcomponent.\f
Calibra\fion of Essen\fial Measuring Equipmen\f
WARNING:\fEquipment,\fwhich\frequires\fregul\br\fc\blibr\btio n
,\fmust\fbe\fc\blibr\bted\fin\f
\bccord\bnce\fwith\fthe\fm\bnuf\bcturers\finstructions.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury\for\fd\bm\bge\fto\fcomponents.\f
It\fis\fof\ffund\bment\bl\fimport\bnce\fth\bt\fcert\bin\fessenti\bl
\fequipment,\ffor\fex\bmple\ftorque\f
wrenches,\fmultimeters,\fexh\bust\fg\bs\f\bn\blyzers\for\frolling\fro\bds,\f\bre\fregul\brly\fc\blibr\bted\fin\f
\bccord\bnce\fwith\fthe\fm\bnuf\bcturers\finstructions.\f
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General \bnforma\fion - Road/Roller
Tes\fingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Ro\bd\for\froller\ftesting\fm\by\fbe\fc\brried\fout\ffor\fv\brious\fre\bsons\f\bnd\f\b\fprocedure\fdet\biling\fpre-
te

st\fchecks,\fengine\fst\brting\f\bnd\fstopping,\fpre-driving\fchecks,\fon-test\fchecks\f\bnd\ffin\bl\f
checks\fto\fbe\fcompleted\fon\fcompletion\fof\fthe\ftest\fis\fgiven\fbelow.\f
Unless\fcomplete\fvehicle\fperform\bnce\fis\fbeing\fchecked,\fthe\ffull\fro\bd\ftest\fprocedure\fneed\f
not\fbe\fc\brried\fout.\fInste\bd,\fthose\fitems\fp\brticul\brly\frelev\bnt\fto\fthe\fsystem(s)\fbeing\f
checked\fc\bn\fbe\fextr\bcted.\f
Pre-Tes\f Checks
WARNING:\fIf\fthe\fbr\bke\fsystem\fhydr\bulic\ffluid\flevel\fis \f
low,\fped\bl\ftr\bvel\fis\fexcessive\f
or\f\b\fhydr\bulic\fle\bk\fis\ffound,\fdo\fnot\f\bttempt\fto\fro\bd\ftest\fthe\fvehicle\funtil\fthe\fre\bson\ffor\f
the\flow\ffluid\flevel,\fexcessive\fped\bl\ftr\bvel\for\fhydr\bulic\fle\bk\fis\ffound\f\bnd\frectified.\f
It\fis\fsuggested\fth\bt\fpre-test\fchecks\f\bnd\ffunction\bl\fte
sts\fof\fthose\fsystems\f\bnd\fcircuits\fwhich\f
\bffect\fthe\fs\bfe\f\bnd\fleg\bl\foper\btions\fof\fthe\fvehicle,\fsuch\f\bs\fbr\bkes,\flights\f\bnd\fsteering,\f
should\f\blw\bys\fbe\fc\brried\fout\fbefore\fthe\fro\bd\for\froller\ftest.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

the\fengine\foil\flevel.\f\f

the\fengine\fcool\bnt\flevel.\f\f

the\ftires,\ffor\fcorrect\fpressure,\fcomp\btible\ftypes\f\bnd\ftre\bd\fp\btterns,\f\bnd\fwe\br\fwithin\f
li

mits.\f\f

th\bt\fthere\fis\fsufficient\ffuel\fin\fthe\ft\bnk\fto\fcomplete\fthe\ftest.\f\f

\bll\f\bround\fthe\fengine,\ftr\bnsmission\f\bnd\funder\fthe\fvehicle\ffor\foil,\fcool\bnt,\fhydr\bulic\f\bnd\f
fu

el\fle\bks.\fM\bke\f\b\fnote\fof\f\bny\f\bpp\brent\fle\bks\f\bnd\fwipe\foff\fthe\fsurrounding\f\bre\bs\fto\f
m\bke\fit\fe\bsier\fto\fidentify\fthe\fextent\fof\fthe\fle\bk\fon\fcompletion\fof\fthe\ftest.\f
S\far\fing \fhe Engine
N O

TE:\fOn\finiti\bl\fdrive\f\bw\by\ffrom\fcold\f\bnd\fwithin\fthe\ff
irst\f1.5\fkm\f(1\fmile),\fdo\fnot\fdepress\f
the\f\bcceler\btor\fped\bl\fbeyond\fh\blf\ftr\bvel\funtil\fthe\fvehicle\fh\bs\f\btt\bined\f\b\fminimum\fspeed\f
of\f25\fkm/h\f(15\fmiles/h).\fNever\foper\bte\f\bt\fhigh\fengine\fspeed\for\fwith\fthe\f\bcceler\btor\f
ped\bl\f\bt\ffull\ftr\bvel\fwhilst\fthe\fengine\fis\fcold.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

th\bt\fthe\fp\brking\fbr\bke\fis\f\bpplied.\f\f

th\bt\fthe\fge\br\flever\fis\fin\fthe\fneutr\bl\fposition.\f\f

th\bt\f\bll\finstrument\fg\buges\f(except\ffuel\fg\buge)\fre\bd\fzero.\f
With\fthe\fignition\fswitched\fon,\fcheck:\f
th\bt\fthe\fignition\fcontrolled\fw\brning\fl\bmps\f\bre\fillumin\bted.\f\f

th\bt\fthe\fengine\ftemper\bture\fg\buge\fregisters\f\b\fre\bding\fcomp\btible\fwith\fthe\fengine\f
te

mper\bture.\f\f

th\bt\fthe\ffuel\fg\buge\fregisters\f\b\fre\bding\f\bppropri\bte\fto\fthe\ffuel\flevel\fin\fthe\ft\bnk.\f\f

the\foper\btion\fof\fthe\fp\brking\fbr\bke\fw\brning\fl\bmp\f\bnd\ffluid\flevel\fw\brning\findic\btor.\f
Road or Roller Tes\fing
CA

UTION:\fIf\fro\bd\ftesting,\fcheck\fthe\fbr\bke\foper\btion\fw h
ile\fstill\ftr\bveling\f\bt\flow\fspeed\f
before\fcontinuing\fwith\fthe\ftest.\fIf\fthe\fbr\bkes\fpull\fto\fone\fside,\for\f\bppe\br\fto\fbe\fotherwise\f
f\bulty,\fdo\fnot\fcontinue\fwith\fthe\fro\bd\ftest\funtil\fthe\ff\bult\fh\bs\fbeen\ffound\f\bnd\frectified.\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G17375&guid...procarmanuals.com
http://vnx.su

General \bnforma\fion - Air Condi\fioning
(A/C) Sys\fem Heal\fh and Safe\fy
Precau\fions
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
On
ly\fqu\blified\ftechnici\bns\f\bre\f\bllowed\fto\fwork\fon\f\bir\fconditioning\f(A/C)\fsystems.\f
Air\fconditioning\f(A/C)\fsystem\fcomponents\fc\bn\fbecome\fp\brticul\brly\fhot\for\fcold.\f
M\bke\fsure\fth\bt\fthe\f\bir\fconditioning\f(A/C)\fsystem\fis\f\bt\f\bmbient\ftemper\bture\fbefore\f
c\brrying\fout\f\bny\frep\bir.\f
When\fh\bndling\frefriger\bnts,\f\blw\bys\fwe\br\fprotective\fgoggles\f\bnd\fgloves\fm\bde\fof\f
fluoroel\bstomer.\fLe\bther\for\ff\bbric\fgloves\f\bre\fnot\fsuit\bble.\f
SKIN\fCONTACT:\fIf\fliquid\frefriger\bnt\fcomes\finto\fcont\bct\fwith\fthe\fskin,\fit\fproduces\f
severe\ffrostbite.\fImmedi\btely\fflush\f\bffected\f\bre\bs\fwith\fplenty\fof\fcold\frunning\fw\bter\ffor\f15\f
minutes.\fSeek\fmedic\bl\f\bttention.\f
EYE\fCONTACT:\fIf\frefriger\bnt\fcomes\finto\fcont\bct\fwith\fthe\feyes,\fimmedi\btely\fflush\fthe\f
eyes\fwith\fplenty\fof\frunning\fw\bter\ffor\f15\fminutes.\fSeek\fmedic\bl\f\bttention.\f
INHALED:\fToxic\fg\bses\fgener\bted\fwhen\frefriger\bnt\fis\fhe\bted\f\bre\fh\bz\brdous\fto\fhe\blth.\f
The\fg\bses\fh\bve\f\bn\firrit\bting\fsmell\f\bnd\fc\bn\fc\buse\flung\fd\bm\bge.\fThe\fsymptoms\fc\bn\f
continue\ffor\f\b\flong\ftime\f\bfter\fh\bving\fbeen\fin\fcont\bct\fwith\fthe\fg\bses.\fThe\fg\bses\fc\bn\fc\buse\f
lung\fd\bm\bge\feven\fif\fthe\f\bmount\fof\fg\bs\fin\fthe\f\bir\fis\ftoo\fsm\bll\fto\fsmell.\f
Refriger\bnt\fis\ffl\bmm\bble\f\bnd\fexplosive.\f
M\bke\fsure\fth\bt\frefriger\bnt\fbottles\f\bre\fnot\fexposed\fto\ftemper\btures\fgre\bter\fth\bn\f45°
C.\f
M\bke\fsure\fth\bt\fthe\floc\bl\fregul\btions\freg\brding\fwork\fon\f\bir\fconditioning\f(A/C)\fsystems\f
\bre\f\bdhered\fto.\f\f
M\bke\fsure\fth\bt\frefriger\bnt\fbottles\f\bre\fclosed\fproperly.\f
G\bseous\frefriger\bnt\fh\bs\f\b\fhigher\fdensity\fth\bn\f\bir.\fThere\fis\f\b\fd\bnger\fof\fsuffoc\btion\f
when\fworking\fclose\fto\fthe\fground\for\fin\fworkshop\fpits.\f
Provide\f\bdequ\bte\fventil\btion\fwhen\fh\bndling\frefriger\bnt.\f
Never\frele\bse\frefriger\bnt\finto\fthe\f\btmosphere.\f
Only\fuse\fspeci\bl\ftools,\fequipment\f\bnd\flubric\bnts\fth\bt\f\bre\f\bpproved\ffor\fthe\ftype\fof\f
refriger\bnt\fbeing\fused.\f
Alw\bys\ffollow\fthe\fm\bnuf\bcturer’s\finstructions\ffor\fthe\fcorrect\fservicing\funit\foper\bting\f
procedure.\f
CAUTIONS:\f
Do\fnot\fmix\frefriger\bnt\foils\ffor\fdifferent\ftypes\fof\frefriger\bnt.\f
Never\fmix\fdifferent\ftypes\fof\frefriger\bnt\for\fequipment\fintended\ffor\fthem.\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548993&gui...procarmanuals.com
http://vnx.su

General \bnforma\fion - Ba\f\fery and Ba\f\fery
Charging Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
B\b
tteries\fcont\bin\fsulphuric\f\bcid,\f\bvoid\fcont\bct\fwith\fskin,\feyes\for\fclothing.\fWe\br\f
s\bfety\fgoggles\fwhen\fworking\fne\br\fthe\fb\bttery\fto\fprotect\f\bg\binst\fpossible\fspl\bshing\fof\fthe\f
\bcid\fsolution.\f
EYE\fCONTACT:\fIf\f\bcid\fcomes\finto\fcont\bct\fwith\fthe\feyes,\fflush\fimmedi\btely\fwith\f
plenty\fof\frunning\fw\bter\ffor\f\b\fminimum\fof\f15\fminutes.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
SKIN\fCONTACT:\fIf\f\bcid\fcomes\finto\fcont\bct\fwith\fthe\fskin,\fflush\fimmedi\btely\fwith\f
plenty\fof\frunning\fw\bter\ffor\f\b\fminimum\fof\f15\fminutes.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
SWALLOWED:\fIf\f\bcid\fis\fsw\bllowed,\frinse\fthe\fmouth\fwith\fplenty\fof\fw\bter\f\bnd\fthen\f
drink\fplenty\fof\fw\bter\for\fmilk.\fDo\fnot\finduce\fvomiting.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
B\btteries\fnorm\blly\fproduce\fexplosive\fg\bses.\fDo\fnot\f\bllow\fn\bked\ffl\bmes,\fsp\brks\for\f
lighted\fsubst\bnces\fto\fcome\fne\br\fthe\fb\bttery.\f
When\fch\brging\fthe\fb\bttery\fshield\fyour\ff\bce\f\bnd\fwe\br\fs\bfety\fgoggles.\fProvide\f
\bdequ\bte\fventil\btion.\f
CAUTION:\fBoost\fch\brging\fwith\fexcessive\fcurrent\for\fvolt\bge\f\bbove\f16\fvolts\fwill\f
d\bm\bge\fthe\fb\bttery.\f
Стр. 1 из 1
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548994&gui...procarmanuals.com
http://vnx.su

General \bnforma\fion - Brake Sys\fem
Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
EYE
\fCONTACT:\fBr\bke\ffluid\fcont\bins\fpolyglycol\fethers\f\bnd\fpolyglycols.\fAvoid\fcont\bct\f
with\fthe\feyes.\fW\bsh\fh\bnds\fthoroughly\f\bfter\fh\bndling.\fIf\fbr\bke\ffluid\fcomes\finto\fcont\bct\f
with\fthe\feyes,\fflush\fthe\feyes\fwith\fplenty\fof\fcold\frunning\fw\bter\ffor\f15\fminutes.\fSeek\f
medic\bl\f\bttention\ffor\f\bny\fpersistent\feye\firrit\btion\for\f\bbnorm\blity.\f
SWALLOWED:\fBr\bke\ffluid\fcont\bins\fpolyglycol\fethers\f\bnd\fpolyglycols.\fIf\fsw\bllowed,\f
drink\fplenty\fof\fw\bter.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
INHALED:\fDust\ffrom\ffriction\fm\bteri\bls\fc\bn\fbe\fh\brmful\fif\finh\bled.\f
Only\fuse\fnew\fspecified\fbr\bke\ffluid\ffrom\f\birtight\fcont\biners.\f
CAUTION:\fIf\fbr\bke\ffluid\fis\fspilled\fon\fthe\fp\bintwork,\fthe\f\bffected\f\bre\b\fmust\fbe\f
immedi\btely\fw\bshed\fdown\fwith\fcold\fw\bter.\f
Стр. 1 из 1
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G565862&gui...procarmanuals.com
http://vnx.su

General \bnforma\fion - Engine Cooling
Sys\fem Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
Ex
treme\fc\bre\fmust\fbe\fexercised\fwhen\fh\bndling\fhot\ffluids.\fAlw\bys\fw\bsh\foff\fspilled\f
fluids\ffrom\f\bffected\f\bre\bs\fof\fskin\fimmedi\btely.\f
V\bpors\fm\by\fbe\fgiven\foff\ffrom\f\bntifreeze\fwhen\fhe\bted.\fAvoid\fbre\bthing\fthese\fv\bpors.\f
SKIN\fCONTACT:\fAntifreeze\fm\by\fbe\f\bbsorbed\fthrough\fthe\fskin\fin\ftoxic\for\fh\brmful\f
qu\bntities.\f
SWALLOWED:\fIf\f\bntifreeze\fis\fsw\bllowed,\fdrink\fplenty\fof\fw\bter,\finduce\fvomiting.\fSeek\f
immedi\bte\fmedic\bl\f\bttention.\f
Antifreeze\fmust\fnot\fbe\fused\fin\f\bny\fcooling\for\findustri\bl\fw\bter\fsystem\fth\bt\fis\f
connected\for\flinked\fto\fgener\bl\fw\bter\fsupplies.\f
Стр. 1 из 1
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548995&gui...procarmanuals.com
http://vnx.su