power control module FORD KUGA 2011 1.G Wiring Diagram Owner's Manual

Powertrain Control Module (PCM) (G1235983)
1254973
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6M5T-14A464-UUA
C680
TO PCM TURBO I5
HARNESS 12A690 PIN 46 => 8-EE1A WH-RD 0.50 WE
91S-RL10BK-WHR20.75 S
91S-RL11BK-YER20.75 S9-RJ15GYWE0.75
S91S-RJ14BK-YER20.75 S
91S-RL12BK-BUR20.75 S
91S-RL14BK-GNR20.75 S
91S-LG45BBK-GNR20.50 S
8-RJ18WH-BKR20.75 S
31S-GC21BK-GNR20.75 S
8-RJ17WH-VTR20.75 S
91S-RG3BK-OGR20.75 S
9-RJ12BN-BUR20.75 S
7-RJ3YE-RDR20.5 S
7-RJ2YE-BKR20.50 S
8-RJ21WH-RDR20.75 S
8-RG3WH-BUR20.75 S
91S-RL27BK-RDR20.75 S91S-RL26BK-WHR20.75 S
91S-RL13BK-OGR20.75 S
91S-RH5BK-BUR20.50 S
9-RJ19BN-RDR20.75 S
8-RR9WH-BKR20.75 S
9-RJ3BN-WHR20.5 S
9-RJ2BN-YER20.50 S
9-RJ20BNR20.75 S
8-RJ12GN-RDWE0.75 S
9-RJ17BN-WHR20.75 S
7-RJ20AGYR20.75 S
7-RJ12YE-BUR20.75 S
8-EE1WH-RDWE0.50 S
31S-RL2BK-OGR20.75 S
91-RL22GYWE0.75S
9-RJ4BN-RDR20.75S
9-RJ18BN-YER20.75 S
8-RR6WH-RDR20.75S
8-RR8WH-GNR20.75S
8-RJ2WH-BKR20.50S
9-RJ22BN-BUR20.75 S
9-RJ21BN-RDR20.75 S
33-RG3YE-BUR20.75 S
8-RJ14WHR20.75 S
15S-RJ25GN-RDR20.75 S
9-RG3BN-BUR20.75S
15S-RG3GN-RDR20.75 S
8-RJ4WH-RDR20.75S
8-RJ19WH-RDR20.75 S
8-RR5WHR20.75 S
8-RR7WH-BUR20.75S
8-RJ3WH-VTR20.5S
8-RJ20BBK-GNR20.75 S
8-RJ20WH-GNR20.75 S
32-RG3WH-BUR20.75 S
8-RJ11WH-BUWE0.75 S
8-RJ15BK-GNWE0.75 S
9-RJ14BNR20.75 S
91S-RJ25BK-OGR20.75 S
91S-RJ15GYWE0.75S
303-14A-31
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-31
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1240690)
635
2
14
7
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6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14A-
32
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-32
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14B-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14B-14
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14B-14
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14B-14
Catalytic Converter Differential Pressure Sensor ...............................................................
303-14B-14
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-155
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14B-16
Engine Oil Pressure (EOP) Switch ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14B-17
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14B-17
Intake Air Temperature (IAT) Sensor........................................................................\
..........
303-14B-17
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14B-17
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-20
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-21
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-22
Powertrain Control Module (PCM) Relay ........................................................................\
...
303-14B-22
Throttle Position (TP) Sensor ........................................................................\
.....................
303-14B-22
Turbocharger Boost Pressure Sensor ........................................................................\
........
303-14B-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PJB (PARTIAL)
LAMP SWITCH FROM STOP
10-RJ30 GY WA 0.50
15S-LG23 GN-WH WA 0.75
0.75
WA
GN-RD
15S-PE8
15-RE17 GN-BU WA 0.50
C963138C96
7C100
0.35
WA
YE
7-RJ300.35
WA
WH
8-RJ30
1918C11817
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
C8252
1
2
E904
.
0.50
WA
GN-YE
15-RJ30
C118
20
0.35
WA
BN
9-RJ30
7-RJ30 YE WA 0.35
0.35
WA
BN
9-RJ300.35
WA
BK-YE
91S-BB6
8-RJ30 WH WA 0.35
101314C80931
0.50
WA
BK-YE
91-RJ30
0.35
WA
BK-YE
91S-BB6
S15
30.35
WA
BK-YE
91-BB6
0.50
WA
GY
10-RJ30
C113
5
.
PWM
.
E901
C64865
4321C648
GROUND G12A
LEFT FRONT
0.75
WA
BK-WH
91-DA6
+10AF34
+F36 10A+10AF35
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD WA 1.0
91S-RH9 BK-BU WA 0.50
GN-BU WA 0.75
15-DC34
GN-OG WA 0.75
15-RE21
+3AF30
C100
C90_12
C90_13
C90_16
C90_21
C90_28
C90_37
C90_41
C90_6
C90_8
C90_14
15S-DC28A GN-BU WA 0.500.50
WA
BK-RD
91S-RD15
15-RN3A GN-BU WA 0.75S13215-RN3B GN-BU WA 0.75
C90_2
.
E608
R19
37C100
C113
27
91S-RH5A BK-BU WA 0.35
91S-RH5A BK-BU WA 0.50C90_9
15-CG17 GN-OG WA 0.75
WK 0.75
0.75
WA
BK
31-CG171.0
WA
BK-RD
91-CG17
WK 0.75WK 1.0
C234128
G45
RIGHT REAR
GROUND
9C100
30-RE8 RD WA 0.50
S120
E612
.
R6
15-RH10B GN-RD WA 1.0
1.0
WA
GN-RD
15-RH10A1.0
15-RH10D WA
GN-RD
15-RH10C GN-RD WA 1.0
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
PPPPPPPJB(PPJB(PPJB(PPJB(Px(BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
303-14B-7 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PJB (PARTIAL)
LAMP SWITCH FROM STOP
10-RJ30 GY WA 0.50
15S-LG23 GN-WH WA 0.75
0.75
WA
GN-RD
15S-PE8
15-RE17 GN-BU WA 0.50
C963138C96
7C100
0.35
WA
YE
7-RJ300.35
WA
WH
8-RJ30
1918C11817
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
C8252
1
2
E904
.
0.50
WA
GN-YE
15-RJ30
C118
20
0.35
WA
BN
9-RJ30
7-RJ30 YE WA 0.35
0.35
WA
BN
9-RJ300.35
WA
BK-YE
91S-BB6
8-RJ30 WH WA 0.35
101314C80931
0.50
WA
BK-YE
91-RJ30
0.35
WA
BK-YE
91S-BB6
S15
30.35
WA
BK-YE
91-BB6
0.50
WA
GY
10-RJ30
C113
5
.
PWM
.
E901
C64865
4321C648
GROUND G53A
RIGHT FRONT
0.75
WA
BK-WH
91-DA6A
+10AF34
+F36 10A+10AF35
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD WA 1.0
91S-RH9 BK-BU WA 0.50
GN-BU WA 0.75
15-DC34
GN-OG WA 0.75
15-RE21
+3AF30
C100
C90_12
C90_13
C90_16
C90_21
C90_28
C90_37
C90_41
C90_6
C90_8
C90_14
15S-DC28A GN-BU WA 0.500.50
WA
BK-RD
91S-RD15
15-RN3A GN-BU WA 0.75S13215-RN3B GN-BU WA 0.75
C90_2
.
E608
R19
37C100
C113
27
91S-RH5A BK-BU WA 0.35
91S-RH5A BK-BU WA 0.50C90_9
15-CG17 GN-OG WA 0.75
WK 0.75
0.75
WA
BK
31-CG171.0
WA
BK-RD
91-CG17
WK 0.75WK 1.0
C234128
G45
RIGHT REAR
GROUND
9C100
30-RE8 RD WA 0.50
S120
E612
.
R6
15-RH10B GN-RD WA 1.0
1.0
WA
GN-RD
15-RH10A1.0
15-RH10D WA
GN-RD
15-RH10C GN-RD WA 1.0
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
PPPPPPPJB(PPJB(PPJB(PPJB(Px(BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL 2
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
303-14B-13 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1230389)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
1M5T-14A464-CLB
C417
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ50WH-VTWK0.509-RJ50BN-WHWK0.50
7-RJ50YE-VTWK0.50
91S-RL50CBK-BUWK0.7515-RJ37GN-BKWK0.75
91-RE8JBK-YEWK0.75
8-RL22WH-BKWK0.50
8-RJ4WH-RDWK0.50
8-RJ11WH-GNWK0.50
8-RJ22WH-BUWK0.50
8-RJ46WH-RDWK0.50
8-RJ12WH-BUWK0.50
15S-RL7GN-BKWK0.75
9-RJ4BN-RDWK0.50
8-RL7WH-GNWK0.50
8-RJ37AWH-GNWK0.50
9-RJ37ABN-GNWK0.50
8-RJ47WH-BUWK0.50
31S-BB16ABK-RDWK0.50
91S-RL7BK-GNWK0.75
9-RL22BN-YEWK0.50
7-RL7YE-GNWK0.50
9-RJ11BN-GNWK0.50
9-RJ47BN-BUWK0.50
9-RJ46BN-RDWK0.50
9-RJ12BN-BUWK0.50
7-RL22YE-BKWK0.50
7-RJ37AYE-GNWK0.50
9-RL7BN-GNWK0.50
7-RJ11YE-GNWK0.50
30-RE8RDWK0.50
7-RJ4YE-RDWK0.50
91-RE8KBK-YEWK0.75
Mass Air Flow (MAF) Sensor (G1230388)
123456
3W4T-14A464-VA(XXX)
C596
TO MAF SENSOR
HARNESS 12A690
8-RJ22WH-BUWK0.5015-RJ22GN-RDWK0.509-RJ22BN-BUWK0.5049-RJ22BU-WHWK0.50
303-14B- 18
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-18
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1230391)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
3M5T-14A464-URB
C419
TO ECM MODULE (PCM)
HARNESS 12A690
7-RJ3YE-VTWK0.50
15-RL13GN-RDWK1.515-RL12GN-BUWK1.515-RL11GN-YEWK1.5
15-RL10GN-WHWK1.5
15-RJ14CGN-YEWK0.75
15-RJ14BGN-YEWK0.75
91S-RL13BK-OGWK1.5
9-RJ3BN-WHWK0.50
91-RE8HBK-YEWK0.75
15-RJ14AGN-YEWK0.75
91S-RL12BK-BUWK1.5
91S-PA13ABK-BUWK0.50
10-RJ30GYWK0.50
4-EB6AGYWK0.50
31S-GC21BK-GNWK0.50
8-RJ32WH-BUWK0.50
91S-RL11BK-YEWK1.5
8-RJ3WH-VTWK0.50
91S-RE8ABK-YEWK0.50
15S-LG23GN-WHWK0.75
8-EE14WH-BUWK0.50
91-RE8GBK-YEWK0.75
91S-RL10BK-WHWK1.5
Powertrain Control Module (PCM) (G1230390)
A1
H1
A4
H4
A2A3
H3H2
B1
C1
D1
E1
F1
G1
B2
C2
D2
E2
F2
G2
B3
C3
D3
E3
F3
G3
B4
C4
D4
E4
F4
G4
1M5T-14A464-ALB
C418
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ28WHWK0.504-EC7DGY-RDWK0.50
91-RE8LBK-YEWK1.0
8-RJ5WHWK0.505-EC7DBU-RDWK0.50
91S-RH9BBK-BUWK0.50
5-EB6ABUWK0.50
91S-RL50BK-BUWK1.0
8-RJ17AWH-VTWK0.50
49-PA6ABUWK0.50
91S-RH15BK-YEWK0.50
31S-FA11ABK-YEWK0.50
91S-RL42BK-BUWK1.0
9-RJ22BN-BUWK0.50
15-RE17GN-BUWK0.50
9-RJ17ABN-WHWK0.50
9-RJ28BNWK0.50
91S-RH5BK-BUWK0.75
9-RJ5BNWK0.50
49-RJ22BU-WHWK0.50
7-RJ28YEWK0.50
91-RE8MBK-YEWK1.0
303-14B- 19
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-19
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1235983)
1254973
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24487296
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
6M5T-14A464-UUA
C680
TO PCM TURBO I5
HARNESS 12A690 PIN 46 => 8-EE1A WH-RD 0.50 WE
91S-RL10BK-WHR20.75 S
91S-RL11BK-YER20.75 S9-RJ15GYWE0.75
S91S-RJ14BK-YER20.75 S
91S-RL12BK-BUR20.75 S
91S-RL14BK-GNR20.75 S
91S-LG45BBK-GNR20.50 S
8-RJ18WH-BKR20.75 S
31S-GC21BK-GNR20.75 S
8-RJ17WH-VTR20.75 S
91S-RG3BK-OGR20.75 S
9-RJ12BN-BUR20.75 S
7-RJ3YE-RDR20.5 S
7-RJ2YE-BKR20.50 S
8-RJ21WH-RDR20.75 S
8-RG3WH-BUR20.75 S
91S-RL27BK-RDR20.75 S91S-RL26BK-WHR20.75 S
91S-RL13BK-OGR20.75 S
91S-RH5BK-BUR20.50 S
9-RJ19BN-RDR20.75 S
8-RR9WH-BKR20.75 S
9-RJ3BN-WHR20.5 S
9-RJ2BN-YER20.50 S
9-RJ20BNR20.75 S
8-RJ12GN-RDWE0.75 S
9-RJ17BN-WHR20.75 S
7-RJ20AGYR20.75 S
7-RJ12YE-BUR20.75 S
8-EE1WH-RDWE0.50 S
31S-RL2BK-OGR20.75 S
91-RL22GYWE0.75S
9-RJ4BN-RDR20.75S
9-RJ18BN-YER20.75 S
8-RR6WH-RDR20.75S
8-RR8WH-GNR20.75S
8-RJ2WH-BKR20.50S
9-RJ22BN-BUR20.75 S
9-RJ21BN-RDR20.75 S
33-RG3YE-BUR20.75 S
8-RJ14WHR20.75 S
15S-RJ25GN-RDR20.75 S
9-RG3BN-BUR20.75S
15S-RG3GN-RDR20.75 S
8-RJ4WH-RDR20.75S
8-RJ19WH-RDR20.75 S
8-RR5WHR20.75 S
8-RR7WH-BUR20.75S
8-RJ3WH-VTR20.5S
8-RJ20BBK-GNR20.75 S
8-RJ20WH-GNR20.75 S
32-RG3WH-BUR20.75 S
8-RJ11WH-BUWE0.75 S
8-RJ15BK-GNWE0.75 S
9-RJ14BNR20.75 S
91S-RJ25BK-OGR20.75 S
91S-RJ15GYWE0.75S
303-14B-20
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-20
.
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Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
36
35
34
33
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14B-
21
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-21
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Turbocharger Boost Pressure Sensor (G1230393)
123
6M5T-14A464-GCA
HARNESS 12A690 TO BOOST PRESSURE SENSOR C958 G
0.50
WKYE-GN7-RJ37AG
0.50WKBN-GN9-RJ37AG
0.50WKWH-GN8-RJ37A
Powertrain Control Module (PCM) Relay (G1279924)
Throttle Position (TP) Sensor (G1230392)
123
3M5T-14A464-DCA
C630
TO INTAKE THROTTLE POSITION SENSOR
HARNESS 12A690
9-RJ28BNWK0.50
8-RJ28WHWK0.50
7-RJ28YEWK0.50
303-14B- 22
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-22
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS