brake fluid FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

SECTION 206-06 Hydraulic Brake Actuation
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
206-06-2
Low Brake Fluid Warning Indicator Switch ........................................................................\
.
206-06-1
Hydraulic Brake Actuation
206-06- 1
.
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Low Brake Fluid Warning Indicator Switch (G1226597)
12
XR3T-14A464-AA
C810
TO BRAKE FLUID LEVEL SWITCH
HARNESS 14K733 PIN 1 => 91-GC7B BK-BU 1.0 WA
PIN 1 => 91-GC7A BK-BU 1.0 WA
91-GC7BK-BUWA0.50
31S-GC6BK-YEWA0.50
201

1.0 Kuga
206-06- 2
Hydraulic Brake Actuation
206-06-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.0.0
TO PATS TRANSCEIVER.TO PATS TRANSCEIVER 0.0
.TO PATS TRANSCEIVER
0.0
.TO LIGHT SWITCH (PIN 9) 0.0
PARTIAL FJB
S12
C102
3C10240
22
C96
29S-DA2 OG-BU WA 0.35S529S-GG14 OG WA 0.35
C1-2C1-1
MC20
.
91S-GC8 BK-OG WA 0.502
C813C8131
.
H407
0.50
WA
BN-YE
9-GE380.50
WA
WH-BK
8-GE38
1
G
C9742G
28
C95 GC95
30G
0.50
WA
BK-YE
31S-GC6
C8102
C8101
1
2MC19
.
11
C96
0.35
WA
BK-OG
91S-GC8
7
C102
15-GL37 GN-BK WA 0.35
+F108 7.5A
91-GC8 BK-OG WA 0.50
1.0
WA
BK-OG
91-DA3
91-GC7 BK-BU WA 0.50
S118
30-DA1 RD WA 6.0
30-DA25 RD FWK 25.0
PM
(+) (-)
BATTERY
B+1
+20AF11
+F114 10A
AMBIENT TEMP SENSOR
IGNITION
AMB TEMP SENS GNDBRAKE FLUID LEVEL SW
PARK BRAKECAN
BP02 .
+60AF3
B-1
GROUND BATTERY
G1
G8
ENGINE
GROUND
31-BA11 BK FLR9 25.0
31-BA11A BK FLR9 25.0
6C103
3
C79
91-GC8 BK-OG WA 0.50
5C79
91S-GC8 BK-OG WA 0.50
+
10A
F107
3
4
C3911
9
GROUND ELECTRONIC LEFT FRONT
G31A
0.75
WA
BK-RD
31S-GE44C
1
C931
1
2.
CB09
18
C111
.
Low Washer Fluid Warning Indicator Switch
Ambient Air Temperature Sensor
Low Brake Fluid Warning Indicator Switch
BATTERAYRBBATTERAYRBBBATTERAAYRRBattery
Central Junction Box (CJB)
GROUNDGROUNDGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORT
ELECTRONICEELECTRONICEEELECTRONICFENDER
.
Parking Brake Switch
413-01-2 Instrument Cluster—2.5L Duratec (147kW/200PS) - VI5, LHD 4WD
2011.0 Kuga (G1313119)
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.0.0
TO PATS TRANSCEIVER.TO PATS TRANSCEIVER 0.0
.TO PATS TRANSCEIVER
0.0
.TO LIGHT SWITCH (PIN 9) 0.0
PJB
PARTIAL PARTIAL
FJB
S12
C102
3C10240
22
C96
29S-DA2 OG-BU WA 0.35S529S-GG14 OG WA 0.35
C1-2C1-1
MC20
.
91S-GC8 BK-OG WA 0.502
C813C8131
.
H407
0.50
WA
BN-YE
9-GE380.50
WA
WH-BK
8-GE38
1
G
C9742G
28
C95 GC95
30G
0.50
WA
BK-YE
31S-GC6
C8102
C8101
1
2MC19
.
11
C96
0.35
WA
BK-OG
91S-GC8
7
C102
15-GL37 GN-BK WA 0.35
+F108 7.5A
91-GC8 BK-OG WA 0.50
1.0
WA
BK-OG
91-DA3
91-GC7 BK-BU WA 0.50
S118
30-DA1 RD WA 6.0
30-DA25 RD FWK 25.0
PM
(+) (-)
BATTERY
B+1
+20AF11
+F114 10A
AMBIENT TEMP SENSOR
IGNITION
AMB TEMP SENS GNDBRAKE FLUID LEVEL SW
PARK BRAKECAN
BP02 .
+60AF3
B-1
GROUND BATTERY
G1
G8
ENGINE
GROUND
31-BA11 BK FLR9 25.0
31-BA11A BK FLR9 25.0
6C103
3
C79
91-GC8 BK-OG WA 0.50
5C79
91S-GC8 BK-OG WA 0.50
+
10A
F107
3
4
C3911
9
GROUND ELECTRONIC LEFT FRONT
G31A
0.75
WA
BK-RD
31S-GE44C
1
C931
1
2.
CB09
18
C111
.
Low Washer Fluid Warning Indicator Switch
Ambient Air Temperature Sensor
Low Brake Fluid Warning Indicator Switch
BATTERAYRBBATTERAYRBBBATTERAAYRRBattery
Central Junction Box (CJB)
GROUNDGROUNDGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORT
ELECTRONICEELECTRONICEEELECTRONICFENDER
.
Parking Brake Switch
413-01-4 Instrument Cluster—2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD, Emission Requirements: Stage V
2011.0 Kuga (G1313120)
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.0.0
TO PATS TRANSCEIVER.TO PATS TRANSCEIVER 0.0
.TO PATS TRANSCEIVER
0.0
.TO LIGHT SWITCH (PIN 9) 0.0
PJB
PARTIAL PARTIAL
FJB
S12
C102
3C10240
22
C96
29S-DA2 OG-BU WA 0.35S529S-GG14 OG WA 0.35
C1-2C1-1
MC20
.
91S-GC8 BK-OG WA 0.502
C813C8131
.
H407
0.50
WA
BN-YE
9-GE380.50
WA
WH-BK
8-GE38
1
G
C9742G
28
C95 GC95
30G
0.50
WA
BK-YE
31S-GC6
C8102
C8101
1
2MC19
.
11
C96
0.35
WA
BK-OG
91S-GC8
7
C102
15-GL37 GN-BK WA 0.35
+F108 7.5A
91-GC8 BK-OG WA 0.50
1.0
WA
BK-OG
91-DA3
91-GC7 BK-BU WA 0.50
S118
30-DA1 RD WA 6.0
30-DA25 RD FWK 25.0
PM
(+) (-)
BATTERY
B+1
+20AF11
+F114 10A
AMBIENT TEMP SENSOR
IGNITION
AMB TEMP SENS GNDBRAKE FLUID LEVEL SW
PARK BRAKECAN
BP02 .
+60AF3
B-1
GROUND BATTERY
G1
G8
ENGINE
GROUND
31-BA11 BK FLR9 25.0
31-BA11A BK FLR9 25.0
6C103
3
C79
91-GC8 BK-OG WA 0.50
5C79
91S-GC8 BK-OG WA 0.50
+
10A
F107
3
4
C3911
9
GROUND ELECTRONIC LEFT FRONT
G31A
0.75
WA
BK-RD
31S-GE44C
1
C931
1
2.
CB09
18
C111
.
Low Washer Fluid Warning Indicator Switch
Ambient Air Temperature Sensor
Low Brake Fluid Warning Indicator Switch
BATTERAYRBBATTERAYRBBBATTERAAYRRBattery
Central Junction Box (CJB)
GROUNDGROUNDGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORT
ELECTRONICEELECTRONICEEELECTRONICFENDER
.
Parking Brake Switch
413-01-6 Instrument Cluster—2.5L Duratec (147kW/200PS) - VI5, RHD 4WD
2011.0 Kuga (G1313121)
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.0.0
TO PATS TRANSCEIVER.TO PATS TRANSCEIVER 0.0
.TO PATS TRANSCEIVER
0.0
.TO LIGHT SWITCH (PIN 9) 0.0
PJB
PARTIAL PARTIAL
FJB
S12
C102
3C10240
22
C96
29S-DA2 OG-BU WA 0.35S529S-GG14 OG WA 0.35
C1-2C1-1
MC20
.
91S-GC8 BK-OG WA 0.502
C813C8131
.
H407
0.50
WA
BN-YE
9-GE380.50
WA
WH-BK
8-GE38
1
G
C9742G
28
C95 GC95
30G
0.50
WA
BK-YE
31S-GC6
C8102
C8101
1
2MC19
.
11
C96
0.35
WA
BK-OG
91S-GC8
7
C102
15-GL37 GN-BK WA 0.35
+F108 7.5A
91-GC8 BK-OG WA 0.50
1.0
WA
BK-OG
91-DA3
91-GC7 BK-BU WA 0.50
S118
30-DA1 RD WA 6.0
30-DA25 RD FWK 25.0
PM
(+) (-)
BATTERY
B+1
+20AF11
+F114 10A
AMBIENT TEMP SENSOR
IGNITION
AMB TEMP SENS GNDBRAKE FLUID LEVEL SW
PARK BRAKECAN
BP02 .
+60AF3
B-1
GROUND BATTERY
G1
G8
ENGINE
GROUND
31-BA11 BK FLR9 25.0
31-BA11A BK FLR9 25.0
6C103
3
C79
91-GC8 BK-OG WA 0.50
5C79
91S-GC8 BK-OG WA 0.50
+
10A
F107
3
4
C3911
9
GROUND ELECTRONIC LEFT FRONT
G31A
0.75
WA
BK-RD
31S-GE44C
1
C931
1
2.
CB09
18
C111
.
Low Washer Fluid Warning Indicator Switch
Ambient Air Temperature Sensor
Low Brake Fluid Warning Indicator Switch
BATTERAYRBBATTERAYRBBBATTERAAYRRBattery
Central Junction Box (CJB)
GROUNDGROUNDGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORT
ELECTRONICEELECTRONICEEELECTRONICFENDER
.
Parking Brake Switch
413-01-8 Instrument Cluster—2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD, Emission Requirements: Stage V
2011.0 Kuga (G1313122)
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C394
TO ELECTRONIC GROUND (no longer used)BATTERY BACKED SOUNDER: STATUS
RAIN SENSORTO SUNROOF
AMBIENT TEMP SENSOR INTRUSION SENSOR
CRUISE CONTROL SW
ELECTRONIC GROUND SUPPLY ROOF
TO ELECTRONIC GROUND
RENT DEVICE
MINI LIFTGATE FEATURE WILL BE ADDED FOR C394 BOXES ONLY
FROM MINI LIFTGATE REL. SW. EXT. FROM MINI LIFTGATE AJAR SW
NOTES
1 WHERE PINS, FUSES AND RELAYS ARE SHOWN AS SPARE OR PROTECTED THESE NEED
2 SPARE CAPACITY SHOULD NOT BE TAKEN INTO ACCOUNT FOR COSTING
3 THE PJB NEEDS TO BE TESTED WITH MAXIMUM FUNCTIONALITYTO BE POPULATED DURING PROTOTYPE PHASE AND REMOVED FOR PRODUCTION -
THE TRACKS IN THE PCB WILL REMAIN FOR FUTURE USE
3M5T-14489-AR*
3M5T-14A073-B*
32 WAY
C95 GREEN
WHITE
LOW BLUE BROWN BROWN BLACK GREEN
FLOOR - 1 ROOF - 1 32 WAY
C96
46 WAY
C100
C102 C99 41 WAY
46 WAY
FLOOR - 2
COCKPIT - 1 C98 14 WAY
C103
CONNECTOR DETAILS
COCKPIT - 2
BOX NUMBER32 WAY
BLUE
3M5T-14489-AP* 3M5T-14489-ZX* 3M5T-14489-ZV* 3M5T-14489-BP* 98AG-14489-TM* 3M5T-14489-ZR*
FRONT - 2
FRONT - 1
3M5T-14489-AR*TT
3M5T-14A073-B*TT
32WAWWYAAC95GREEN
WHITELOW
BLUE
BROWNBROWN
BLACK
GREEN
FLOOR-1
ROOF-1
32WAWWYAA
C96
46WAWWYAA
C100
C102
C99
41WAWWYAA
46WAWWYAAFLOOR-2
COCKPIT-1
C9814WAWWYAA
C103COCKPIT-2
BOXOONUMBER
32WAWWYAABLUE3M5T-14489-AP*TT3M5T-14489-ZX*TT
3M5T-14489-ZV*TT3M5T-14489-BP*TT
98AG-14489-TM*
3M5T-14489-ZR*TTFRONT-2FRONT-1
THE DOTTED INPUTS / OUTPUTS ARE POPULATED DURING DEVOLOPMENT PHASE
AND MUST BE DEPOPULATED FOR J#1
TO WASHER PUMP FRONT
TO WASHER PUMP REAR
FROM STALK SWITCH FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH
FROM STALK SWITCH
FROM HANDBRAKE SW
FROM BRAKE FLUID LEVEL SWITCH
RADIO FROM INTRUSION SENSOR
TO IP
TO IP
TO CABIN
TO CABIN
FROM LIGHT SWITCH
FROM AMBIENT TEMP SENSOR
FROM CRUISE SW
TO RKE MODULE FROM AC SWITCH
TO KVM MODULE
NOTE:
C102C102C96C103C103C103C96C96C103C98
GND MICROC CONTROL RTNIS GNDAMB TEMP SENS GNDMS CAN -MS CAN +VEHICLE SPEEDRAIN SENSORBATTERY BACKUP SOUNDER
RADIO ANTITHEFT
BRAKE FLUID LEVEL SW
PARK BRAKEHIGH BEAM SWFLASH SW
FRONT WASHER SWITCH
REAR WASHER SW
IS SENSE
AMBIENT TEMP SENSORC CONTROL+-RESRKE SERIAL DATA
HEADLAMP LOW BEAM SW
AUX HEATER REQUEST/HSCOV_FAP
TAILGATE IN TAILGATE AJAR SWTAILGATE INTAILGATE SW EXTERNAL
02
C98C95C98C99C99C98C95C103C98C102C103C103
C102C103C98C95C103C99
C96
C99C99
ntral Junction Box (CJB)
700-01-7 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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.TO ABS MODULE MK60
C830.TO ABS MODULE MK60
C830
.C281
.C836
.C302
.C18
.C304
.C77
.R5
.C836
.C810 BRAKE FLUID LEVEL SW.
.TO HOOD SWITCH
C897
.TO IGNITION 2 & PARK LIGHT RELAY
EJB.TO A/C COMPRESSOR CYCLING SWITCH
C692
IVD
31-CF13A BK WA 4.047
1631-CF6 BK WA 2.5
31-DA3 BK WA 2.5
26.0
WA
BK
31-PA1
0.75
WA
BK
31-LE316
1.0
WA
BK
31-LD112
0.75
WA
BK
31-LG13
31-LD17 BK WA 1.02
10.75
WA
BK
31-GJ1
0.5
WA
BK
31-PE16R5_2
S121
GROUND LEFT FRONT G37
GROUND SIDE MEMBER LEFT FRONT
G55G1A
BATTERY
GROUND
81.5
WA
BK-OG
31-LE45A
GROUND ELECTRONIC LEFT FRONT
G31B
1.0
WA
BK-BU
91-GC7A191-GL7A BK WA 0.501
1
0.50
WA
BK-GN
91-BB18A0.50
WA
BK-RD
91-FA17B
R4_2
1
GROUNDGGROUNDGGGROUNDFENDER
SIDEMEMBERSSIDEMEMBERSSSIDEMEMBERLEFTFRONTSLEFTFRONTSONTSIDEMEMBERFRAME
GROUNDGGROUNDGGGROUNDBATTERAYRBATTERAYRGGGROUNDSUPPORT
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-03-16 Engine Compartment Ground Point LH
2011.0 Kuga (G1246665)
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TO COOLING FAN MODULE
.TO HOOD SWITCH
C897
TO LEFT HEADLAMP
TO LEFT FRONT FOG LAMP
TO LEFT SIDE TURN SIGNAL LAMP (C214 ONLY)
.BRAKE FLUID LEVEL SW.
C810.TO DUAL PRESSURE SW.
C882.TO DUAL PRESSURE SW.
C882
.TO BRAKE PRESSURE SWITCH
C446
TO RIGHT FRONT FOG LAMP
TO HORN
TO DIESEL FUEL HEATER RELAY
.R9 TO HEADLAMP CLEANING REL.
.WATER IN FUEL
C778
.C945 TO FUEL FILTER HEATER
.TO AC CLUTCH
C957
.TO PCM
C419
.TO PCM
C419
.TO PCM
C419
.TO PCM
C417
.TO PCM
C418
.TO PCM
C418
TO LEFT HID LAMP
.TO IGNITION 2 & PARK LIGHT RELAY
EJB.TO A/C COMPRESSOR CYCLING SWITCH
C692
.C79 TO LOW WASHER WATER LEVEL SWITCH.BRAKE FLUID LEVEL SW.
C810
91-GL7 BK WA 0.501
131
0.50
WA
BK-BU
91-GC70.50
WA
BK-BU
91-PA1391-FA38 BK-OG WA 0.50
S1180.50
WA
BK-OG
91-GC891-DA3 BK-OG WA 1.0
10.50
WA
BK-GN
91-TA36
31-KA21B BK WA 4.0R9_4
91-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8MG4H4K2H4J4K4
0.75WK
BK-YE
91-RE8H0.75WK
BK-YE
91-RE8G
91-RE8J BK-YE WK 0.75
0.50WK
BK-OG
91-RJ322
2.5WK
BK-BU
91-RN2G57B
LEFT FRONT
GROUNDS53
31-FA6 BK WK 1.0
31-PE8B BK WK 0.75
GROUND LEFT FRONT
G57A
2C945
1
3
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3A BK-OG WA 1.5
91-FA17A BK-RD WA 0.501
R4_20.50
WA
BK-GN
91-BB18
1.0
WA
BK-BU
91-GC7B1
GROUNDGGROUNDGGGROUNDFENDER 2
GROUNDGGROUNDGGGROUNDFENDER 2
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-03-17 Engine Compartment Ground Point LH
2011.0 Kuga (G1246665)
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Instrument Cluster—2.0LDuratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V................................................... 413-01
Instrument Cluster—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD............................................. 413-01
Instrument Cluster—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD, Emission
Requirements: Stage
V................................................... 413-01
Instrument Cluster...........................413-01
Instrument Cluster and Panel Illumination—Vehicles With:
5-Speed Automatic Transaxle
- AW55 AWD/6-Speed
Automatic Transaxle -
6DCT450 AWD.............................417-02
Instrument Cluster and Panel Illumination—Vehicles With:
6-Speed Manual Transaxle -
M66 AWD/6-Speed Manual
Transaxle - MMT6
AWD/FWD .................................... 417-02
Instrument Panel—LHD 4WD/LHD FWD............................700-00
Instrument Panel—RHD 4WD/RHD FWD...........................700-00
Intake Air Temperature (IAT) Sensor....................................... 303-14B
Intake Camshaft Position (CMP) Sensor....................................... 303-14A
Intake Camshaft Position (CMP) Sensor....................................... 303-14B
Intake Camshaft Position (CMP) Sensor....................................... 303-14C
Intake Variable Valve Timing (VVT) Oil Control
Solenoid ..................................... 303-14A
Intrusion Sensor...............................419-01
In-Vehicle Crossbeam Center Ground Point................................700-03 In-Vehicle Crossbeam Ground
Point LH—LHD 4WD/LHD
FWD............................................. 700-03
In-Vehicle Crossbeam Ground Point LH—RHD 4WD/RHD
FWD............................................. 700-03
In-Vehicle Crossbeam Ground Point RH—LHD 4WD/LHD
FWD............................................. 700-03
In-Vehicle Crossbeam Ground Point RH—RHD 4WD/RHD
FWD............................................. 700-03
In-Vehicle Temperature Sensor .......................................... 412-01
Keyless Vehicle Center Antenna ........................................ 501-14
Keyless Vehicle Front Antenna LH................................................. 501-14
Keyless Vehicle Front Antenna RH................................................ 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Rear Antenna ........................................ 501-14
Keyless Vehicle Rear Bumper Antenna ........................................ 501-14
Knock Sensor (KS)........................303-14A
LHD 4WD......................................307-01B
License Plate Lamp LH....................417-01
License Plate Lamp RH...................417-01
Liftgate Exterior View.......................700-00
Liftgate Interior View........................700-00
Liftgate/Luggage Compartment Lid Latch.......................................501-14
Liftgate/Luggage Compartment Lid Release Switch.......................501-14
Low Brake Fluid Warning Indicator Switch............................206-06
Low Washer Fluid Warning Indicator Switch............................413-09
Luggage Compartment Lamp............................................ 417-02
201

1.0 Kuga
Index
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FORD KUGA 2011.0MY WIRING DIAGRAMS