differential FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

Description
Sub-system Code
System Code
Fog lamps
D
L
Headlamps
E
L
Exterior lighting
F
L
Turn signal and hazard lamps
G
L
Instrument cluster and panel illumination
H
L
Instrument panel illumination
K
L
Communication, cellular phone, voice control
C
M
Information and entertainment
D
M
Ambulance
A
N
Police
B
N
Ta x i
C
N
Trailer tow
D
N
Engine cooling
A
P
Speed control
G
P
Connectors
A
R
Destination notes
B
R
Powertrain controller, diode, driver, monitor, pump
D
R
PCM (powertrain control module)
E
R
Motors
G
R
Relays
H
R
Sensors
J
R
Solenoids
L
R
Splices or busbars
N
R
Switches
P
R
Engine ignition
R
R
Powertrain controller, diode, driver, monitor, pump
S
R
Transmission/transaxle, differential, axle
A
T
Automatic transmission
C
T
Transmission/transaxle, differential, axle
D
T
Temporary functions for any sub-system
L
X
2011.0 Kuga 100-00-6
100-00- 6
General Information
100-00- 6
DESCRIPTION AND OPERATION
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14B-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14B-14
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14B-14
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14B-14
Catalytic Converter Differential Pressure Sensor ...............................................................
303-14B-14
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-155
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14B-16
Engine Oil Pressure (EOP) Switch ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14B-17
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14B-17
Intake Air Temperature (IAT) Sensor........................................................................\
..........
303-14B-17
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14B-17
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-20
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-21
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-22
Powertrain Control Module (PCM) Relay ........................................................................\
...
303-14B-22
Throttle Position (TP) Sensor ........................................................................\
.....................
303-14B-22
Turbocharger Boost Pressure Sensor ........................................................................\
........
303-14B-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-10 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalytic Converter Differential Pressure Sensor (G1230381)
123
XW4T-14A464-FB
HARNESS 12A690 TO DIFFERENTIAL PRESS SENSOR C640 G
0.50
WKWH-VT8-RJ50
G
0.50WKBN-WH9-RJ50
G
0.50WKYE-VT7-RJ50
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14B- 14
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-14
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-14C Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14C-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14C-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14C-14
Crankshaft Position (CKP) Sensor — D ........................................................................\
.....
303-14C-14
Diesel Particulate Filter (DPF) Differential Pressure Sensor ..............................................
303-14C-14
Engine Coolant Temperature (ECT) Sensor — D...............................................................
303-14C-14
Engine Oil Pressure (EOP) Switch — C ........................................................................\
.....
303-14C-14
Fuel Rail Pressure (FRP) Sensor — A ........................................................................\
.......
303-14C-15
Fuel Rail Temperature Sensor — A........................................................................\
............
303-14C-15
Heated Oxygen Sensor (HO2S) ........................................................................\
.................
303-14C-15
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14C-15
Manifold Absolute Pressure and Temperature (MAPT) Sensor — A ..................................
303-14C-15
Mass Air Flow (MAF) Sensor — C........................................................................\
.............
303-14C-16
Powertrain Control Module (PCM) — C ........................................................................\
.....
303-14C-16
Powertrain Control Module (PCM) — D ........................................................................\
.....
303-14C-17
Powertrain Control Module (PCM) — E ........................................................................\
......
303-14C-17
Pre DPF Exhaust Gas Temperature Sensor .......................................................................
303-14C-17
Post DPF Exhaust Gas Temperature Sensor .....................................................................
303-14C-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-14C-1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO PRE GLOW HEATER 1
.TO PRE GLOW HEATER 2
.TO PRE GLOW HEATER 3
.TO PRE GLOW HEATER 4
.TO STARTER MOTOR
.TO TCM
CAN
CMI = C1E108-C
POWER GND
ACPS RETURN CH 45 ACPS CH 33 ACPS SUPPL CH 21
CH 53 CH 04 POWER GND CH 03 VAPORIZER PUMP CONTROL CMI 07
VAPORIZER GLOW PLUG FEEDBACK CME K3 VAPORIZER GLOW PLUG CONTROL CMI 11 ALTERNATOR COMMAND (PWM) CME J4 ALTERNATOR LOAD CMI 09
O2 SENSOR VM CMI 24 O2 SENSOR IA CMI 22 O2 SENSOR IP CMI 23
O2 SENSOR UN CMI 34
O2 HEATER (PWM) OUTPUT CMI 53
O2 HEATER SUPPL CMI 41 GLOW PLUG DIAGNOSTIC CMI 47
GLOW PLUG CONTROL CME H4
START BLOCKING CME E3
FUEL PUMP RELAY LSD OUTPUT CH 41 STARTER RELAY LSD OUTPUT CH 27
VGT, THROTTLE POSEGR (BYPASS) PO
WAKE UP CH 19
CAN LOW CH 52 CAN HIGH CH 40
T1 AIR INLET TEMP SIGNAL
EXHAUS
T
EXHAUST
INLET METERING VALVE (PWM) OUTPUT CME D4 EGR BYPASS OUTPUT CMI 03
EGR BYPASS SUPPL CMI 17 COOLANT FAN (PWM) OUTPUT CH 13 IGNITION READY CME C1
PWR SUPPLY FOR VGT ACTUATOR CH 01 PWR SUPPLY FOR EGR BYPASS CH 06 PWR SUPPLY FOR O2 HEATER CH 30
CH 05 SWITCHED BATTERY CH 02 MAIN POWER RELAY DRIVE CH 28
CLUTCH BOTTOM SWITCH SIGNAL CH 39
PARTICULATE TRAP PRESSURE SNS/CA
MC
FUEL TEMP/PRE-CAT
A/C RELAY (ON/OFF) OUTPUT CH 16
A/C LOW PRESSURE SWITCH SIGNAL CH 26
A/C MEDIUM PRESSURE SWITCH SIGNAL CME E4
ACCEL PEDAL SENSOR SIGNAL CH 51
CME A2 PARTICULATE TRAP PRESSURE SNS SIG
NCME D2
PARTICULATE TRAP PRESSURE SNS SUPCME C4 EXHAUST GAS TEMP POST-CATALYST SN
SCME A3 EXHAUST GAS TEMP POST-CATALYST SNSCME H2 EXHAUST GAS TEMP PRE-CATALYST SNS CME G2
CO
CO
O
CME F3 AMF/T1 RETURN CME B3 AIR MASS FLOW SIGNAL CME C3
WATER IN FUEL CME D3 CH 22
STOP LAMP SWITCH
NC!
MMT6
SWITCHED BATTERY
POWER GND
CME = C1E108-D
CH = C1E108-E
(SP626 AS CLOSE TO THE PCM AS POSSIBLE)
+
1E167.
SIGPWR
GND
.
1E823
-
+
T11E807
.
C1E108-E_13
C1E108-D_16C1E108-D_13
C1E108-D_20
C1E108-D_39
C1E108-D_19
C1E108-D_28C1E823-A_3
C1E108-C_3C1E167-A_2
C1E807-C_5
C1E807-C_4
C1E108-D_30C1E807-C_2
C1E108-E_53
C1E108-E_3C1E108-E_4
C1E823-A_2
C1E108-D_3
C1E108-E_28
C1E108-D_44
C1E108-C_47
C1E108-E_2
C1E108-E_5
C1E108-E_1
SP482
C1E823-A_1
C1E807-C_3
C1E167-A_1
VE203AC 0.50WK
VT
VE823A 0.50WK
BU-BN
VE720A 0.75WK
VT
VE807B 0.50WK
YE-VT
RE320B 0.75
BU WK
VE808B 0.75WK
BU-GY
BK-GN WK 1.0
A_GD120J
BK-GN WK 1.5
A_GD120ACA_GD120R BK-GN WK 1.5
A_GD120N BK-GN WK 1.5
CBB42AC 0.75WK
GN
CE302AC 0.50WK
YE-BU
CBB02A GN WK 0.50
CE609A 0.50WK
WH-OG
CBB08C GY-YE WK 0.75
GY-YE WK 0.75
CBB08E
CBB08AC 0.75WK
GY-YE
CBB11AA BN WK 0.75
VT-GY WK 0.75
CBB09AC
SIG
GND
1E747
.
SIG
GND
.
1E748
C1E748_2
C1E747_2
C1E749_1C1E749_2
C1E748_1
C1E749_3
C1E747_1
VE726A
0.50WK
YE-GY
VE713A 0.50WK
GN-OG
VE722A 0.50WK
BN
C1E108-E_39CE903GC 0.50WK
BU-OG
SP301
GD129EC BK-YE WK 6.0
G1D129
LEFT FRONT
ENGINE POWER GROUND
0.75WK
GY-YE
CBB08G
C1E108-E_6
C1E108-E_30
GN-WH WK 0.75
CBB12GC1E108-C_17
0.50WK
VT-OG
RE146A
RE145A GY-VT WK 0.50
LE147A BN-BU WK 0.50RE147A 0.50WK
WH-BURE148A 0.50WK
WH-BU
SP302
C1E518_1C1E518_2CE153A GN-VT WK 1.0C1E108-D_40
C1E735_3
C1E735_4C1E735_1C1E735_5C1E735_6C1E735_2AAAO1D 0.50WK
GN-VTAAAO1C WH-BU WK 0.50AAAO1B VT-OG WK 0.50AAAO1A GY-YE WK 0.50
BK-VT WK 0.50
AAAO1F
RD-WH WK 0.50
AAAO1E
C1E108-C_23C1E108-C_22C1E108-C_34C1E108-C_24
C1E108-C_41
C1E108-C_53
0.75WK
GY-YE
CBB08D
0.75WK
GY-YE
CBB08F
C1E108-E_16CH109AC WH-OG WK 0.50
C1E108-E_22CCA29J 0.50WK
GN-RD
VH442BC GN-BN WK 0.50C1E108-E_21
C1E108-E_33C1E108-E_45
C1E108-D_29CDC26B GY-OG WK 0.50
C1E108-E_27YE WK 0.50
CDC12AF
CBB12EC GN-WH WK 1.0
C1ET34_14
C1E108-D_25
C90B 16
C90B 2
C90B21
20
C90B
36
C90B
37
C90B
41
C90B
19
C90B
34
C90B
C90B 17
RH108H
0.50WK
BNLH108BC GY-BN 0.50WK
C90B 8
28
C90B
C90B 4
12
C90B
+
1E518 .
14
C90B
VCCOUTGND
.
1E749
+IP
IA
UN
VM
1E735 .
SP184
C90B 70.50WK
BK-VT
SBE01CC1E108-C_11
0.50WE
GY
SBE01GM
1E523 .C1E523-A_1C1E523-A_20.50WE
BN
SBE01FC1E108-C_7
SBE01A WH-BU WE 1.0C1E156-A_2+
1E156 .
C1E156-A_1SBE01P BK WE 1.0
0.75WK
WH-BU
SBE01EC1E108-D_34
2.5WK
VT
CBB04KC12_E_3
C12_E_4VT WK 2.5
CBB04L
2.5WK
VT
CBB04MC12_E_2
C12_E_12.5WK
VT
CBB04J27
C90B
26
C90B
C90B 25
24
C90B
1.5WK
VT-OG
CBB14A+
1E232
.C1E232-A_1C1E232-A_2GD129C BK-GN WK 1.5C90B 6
2.5
BU-WH WK
CDC35AC11
C90BC11B_1
C1ET47-A_11 2
1ET47
.
C1ET47-A_2
GD120BC BK-GN WK 0.75
BU WK 0.75
CET47AC
VT-WH WK 0.75
CH401ACC1H302-D_2C1H302-D_1GD129DC 1.5WK
BK-GN
.
1H302C90B 18
0.50WK
WH
VDB05L0.50WK
WH-BU
VDB04EC1E108-E_40
C1E108-E_52C90B 151
C90B
SP1140
C90BGN-BU WK 0.75
15-DC33
5
C90B
10-RJ30 GY WK 0.50
91S-RH5 BK-BU WK 0.75
C1E108-E_51
C90B 9C1E108-E_41
C90B3
0.50WK
BK-YE
91S-RE8
0.50WK
BK-BU
91S-PA13
C1E108-E_26
C1E108-D_41
30-BA10 RD WK 0.75C87031
2C8700.50WK
BU
5-EB6A
0.50WK
GY
4-EB6AAS RC
IGREGULATOR
.
DC14C1E108-C_9
C1E108-D_45
10
C90B
39
C90B
C1E108-D_27
C1E108-D_26
SP62613
C90BSBE01B WH-BU WK 1.0
C90B 31C90B32C90B33
91-FA17 BK-RD WK 0.5029
C90B
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve
.
Water-in-Fuel Sensor
1E807.Mass Air Flow (MAF) Sensor
.Pre DPF Exhaust Gas Temperature Sensor
.Post DPF Exhaust Gas Temperature Sensor
ENGINEPOWERGEENGINEPOWERGEEENGINEPOWERGWHEEL ARCH
.Fuel Metering Valve
VE AGN OGVE713AGN OGVE713AGN-OG.Diesel Particulate Filter (DPF) Differential Pressure Sensor
.Heated Oxygen Sensor (HO2S)
.Fuel Vaporizer System Fuel Pump
.Fuel Vaporizer System Glow Plug
.
Fuel Heater
.Reversing Lamp Switch
.Clutch and Clutch Field Coil
.Generator
303-14C-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO PRE GLOW HEATER 1
.TO PRE GLOW HEATER 2
.TO PRE GLOW HEATER 3
.TO PRE GLOW HEATER 4
.TO STARTER MOTOR
.TO TCM
CAN
CMI = C1E108-C
POWER GND
ACPS RETURN CH 45 ACPS CH 33 ACPS SUPPL CH 21
CH 53 CH 04 POWER GND CH 03 VAPORIZER PUMP CONTROL CMI 07
VAPORIZER GLOW PLUG FEEDBACK CME K3 VAPORIZER GLOW PLUG CONTROL CMI 11 ALTERNATOR COMMAND (PWM) CME J4 ALTERNATOR LOAD CMI 09
O2 SENSOR VM
CMI 24 O2 SENSOR IA CMI 22 O2 SENSOR IP CMI 23
O2 SENSOR UN CMI 34
O2 HEATER (PWM) OUTPUT CMI 53
O2 HEATER SUPPL CMI 41 GLOW PLUG DIAGNOSTIC CMI 47
GLOW PLUG CONTROL CME H4
START BLOCKING CME E3
FUEL PUMP RELAY LSD OUTPUT CH 41 STARTER RELAY LSD OUTPUT CH 27
VGT, THROTTLE POSEGR (BYPASS) PO
WAKE UP CH 19
CAN LOW CH 52 CAN HIGH CH 40
T1 AIR INLET TEMP SIGNAL
EXHAUS
T
EXHAUST
INLET METERING VALVE (PWM) OUTPUT CME D4 EGR BYPASS OUTPUT CMI 03
EGR BYPASS SUPPL CMI 17 COOLANT FAN (PWM) OUTPUT CH 13 IGNITION READY CME C1
PWR SUPPLY FOR VGT ACTUATOR CH 01 PWR SUPPLY FOR EGR BYPASS CH 06 PWR SUPPLY FOR O2 HEATER CH 30
CH 05 SWITCHED BATTERY CH 02 MAIN POWER RELAY DRIVE CH 28
CLUTCH BOTTOM SWITCH SIGNAL CH 39
PARTICULATE TRAP PRESSURE SNS/CA
MC
FUEL TEMP/PRE-CAT
A/C RELAY (ON/OFF) OUTPUT CH 16
A/C LOW PRESSURE SWITCH SIGNAL CH 26
A/C MEDIUM PRESSURE SWITCH SIGNAL CME E4
ACCEL PEDAL SENSOR SIGNAL CH 51
CME A2 PARTICULATE TRAP PRESSURE SNS SIG
NCME D2
PARTICULATE TRAP PRESSURE SNS SUPCME C4 EXHAUST GAS TEMP POST-CATALYST SN
SCME A3 EXHAUST GAS TEMP POST-CATALYST SNSCME H2 EXHAUST GAS TEMP PRE-CATALYST SNS CME G2
CO
CO
O
CME F3 AMF/T1 RETURN CME B3 AIR MASS FLOW SIGNAL CME C3
WATER IN FUEL CME D3 CH 22
STOP LAMP SWITCH
NC!
MMT6
SWITCHED BATTERY
POWER GND
CME = C1E108-D
CH = C1E108-E
CAN
CMI=C1E108-CPOWERGND
ACPSRETURNCH45ACPSCH33ACPSSUPPLCH21
CH53CH04POWERGNDCH03
VAPORIZERVVPUMPCONTROLCMI07
VAPORIZERVVGLOWPLUGFEEDBACKCMEK3
VAPORIZERVVGLOWPLUGCONTROLCMI11
ALTERNALLTAAORCOMMAND(PWM)CMEJ4ALTERNALLTAAORLOADCMI09
O2SENSORVMCMI24
O2SENSORIACMI22O2SENSORIPCMI23
O2SENSORUNCMI34
O2HEATERAA(PWM)OUTPUTCMI53
O2HEATERAASUPPLCMI41
GLOWPLUGDIAGNOSTICCMI47
GLOWPLUGCONTROLCMEH4
STARTTTBLOCKINGCMEE3
FUELPUMPRELAYAALSDOUTPUTCH41STARTTTERRELAYAALSDOUTPUTCH27
VGT,TTTHROTTLEPOS
EGR(BYPASS)PPPO
WAKEWWUPCH19
CANLOWCH52CANHIGHCH40
T1AIRINLETTEMPSIGNALEXHAUST
EXHAUST
INLETMETERINGVALVVVELL(PWM)OUTPUTCMED4
EGRBYPASSPPOUTPUTCMI03
EGRBYPASSPPSUPPLCMI17
COOLANTFANFF(PWM)OUTPUTCH13
IGNITIONREADYDDCMEC1
PWRSUPPLYLLFORVGTACTUATAAORCH01PWRSUPPLYLLFOREGRBYPASSPPCH06PWRSUPPLYLLFORO2HEATERAACH30
CH05SWITCHEDBATTERAAYRRCH02
MAINPOWERRELAYAADRIVECH28
CLUTCHBOTTOMSWITCHSIGNALCH39
PARPPTICULATEAATRAPPRESSURESNS/CAM
C
FUELTEMP/PRE-CATAA
A/CRELAYAA(ON/OFF)()OUTPUTCH16
A/CLOWPRESSURESWITCHSIGNALCH26
A/CMEDIUMPRESSURESWITCHSIGNALCMEE4
ACCELPEDALSENSORSIGNALCH51
CMEA2PARPPTICULATEAATRAPPRESSURESNSSIGNCMED2PARPPTICULATEAATRAPPRESSURESNSSUPCMEC4
EXHAUSTGASTEMPPOST-CATTTAAALTTYSTLLSNSCMEA3EXHAUSTGASTEMPPOST-CATTTAAALTTYSTLLSNSCMEH2
EXHAUSTGASTEMPPRE-CATAAALTTYSTLLSNSCMEG2
CO
COO
CMEF3
AMF/T1RETURNCMEB3
AIRMASSFLOWSIGNALCMEC3
WAWWTERAAINFUELCMED3
CH22STOPLAMPSWITCH
SWITCHEDBATTERAAYRR
POWERGND
CME=C1E108-DCH=C1E108-E
(SP626 AS CLOSE TO THE PCM AS POSSIBLE)
+
1E167 .
SIGPWR
GND
.
1E823
-
+
T11E807
.
C1E108-E_13
C1E108-D_16C1E108-D_13
C1E108-D_20
C1E108-D_39
C1E108-D_19
C1E108-D_28C1E823-A_3
C1E108-C_3C1E167-A_2
C1E807-C_5
C1E807-C_4
C1E108-D_30C1E807-C_2
C1E108-E_53
C1E108-E_3C1E108-E_4
C1E823-A_2
C1E108-D_3
C1E108-E_28
C1E108-D_44
C1E108-C_47
C1E108-E_2
C1E108-E_5
C1E108-E_1
SP482
C1E823-A_1
C1E807-C_3
C1E167-A_1
VE203AC 0.50WK
VT
VE823A 0.50WK
BU-BN
VE720A 0.75WK
VT
VE807B 0.50WK
YE-VT
RE320B 0.75
BU WK
VE808B 0.75WK
BU-GY
BK-GN WK 1.0
A_GD120J
BK-GN WK 1.5
A_GD120ACA_GD120R BK-GN WK 1.5
A_GD120N BK-GN WK 1.5
CBB42AC 0.75WK
GN
CE302AC 0.50WK
YE-BU
CBB02A GN WK 0.50
CE609A 0.50WK
WH-OG
CBB08C GY-YE WK 0.75
GY-YE WK 0.75
CBB08E
CBB08AC 0.75WK
GY-YE
CBB11AA BN WK 0.75
VT-GY WK 0.75
CBB09AC
SIG
GND
1E747
.
SIG
GND
.
1E748
C1E748_2
C1E747_2
C1E749_1C1E749_2
C1E748_1
C1E749_3
C1E747_1
VE726A
0.50WK
YE-GY
VE713A 0.50WK
GN-OG
VE722A 0.50WK
BN
C1E108-E_39CE903GC 0.50WK
BU-OG
SP301
GD129EC BK-YE WK 6.0
G1D129
LEFT FRONT
ENGINE POWER GROUND
0.75WK
GY-YE
CBB08G
C1E108-E_6
C1E108-E_30
GN-WH WK 0.75
CBB12GC1E108-C_17
0.50WK
VT-OG
RE146A
RE145A GY-VT WK 0.50
LE147A BN-BU WK 0.50RE147A 0.50WK
WH-BURE148A 0.50WK
WH-BU
SP302
C1E518_1C1E518_2CE153A GN-VT WK 1.0C1E108-D_40
C1E735_3
C1E735_4C1E735_1C1E735_5C1E735_6C1E735_2AAAO1D 0.50WK
GN-VTAAAO1C WH-BU WK 0.50AAAO1B VT-OG WK 0.50AAAO1A GY-YE WK 0.50
BK-VT WK 0.50
AAAO1F
RD-WH WK 0.50
AAAO1E
C1E108-C_23C1E108-C_22C1E108-C_34C1E108-C_24
C1E108-C_41
C1E108-C_53
0.75WK
GY-YE
CBB08D
0.75WK
GY-YE
CBB08F
C1E108-E_16CH109AC WH-OG WK 0.50
C1E108-E_22CCA29J 0.50WK
GN-RD
VH442BC GN-BN WK 0.50C1E108-E_21
C1E108-E_33C1E108-E_45
C1E108-D_29CDC26B GY-OG WK 0.50
C1E108-E_27YE WK 0.50
CDC12AF
CBB12EC GN-WH WK 1.0
C1ET34_14
C1E108-D_25
C90B 16
C90B 2
C90B21
20
C90B
36
C90B
37
C90B
41
C90B
19
C90B
34
C90B
C90B 17
RH108H
0.50WK
BNLH108BC GY-BN 0.50WK
C90B 8
28
C90B
C90B 4
12
C90B
+
1E518 .
14
C90B
VCCOUTGND
.
1E749
+IP
IA
UN
VM
1E735
.
SP184
C90B 70.50WK
BK-VT
SBE01CC1E108-C_11
0.50WE
GY
SBE01GM
1E523 .C1E523-A_1C1E523-A_20.50WE
BN
SBE01FC1E108-C_7
SBE01A WH-BU WE 1.0C1E156-A_2+
1E156 .
C1E156-A_1SBE01P BK WE 1.0
0.75WK
WH-BU
SBE01EC1E108-D_34
2.5WK
VT
CBB04KC12_E_3
C12_E_4VT WK 2.5
CBB04L
2.5WK
VT
CBB04MC12_E_2
C12_E_12.5WK
VT
CBB04J27
C90B
26
C90B
C90B 25
24
C90B
1.5WK
VT-OG
CBB14A+
1E232
.C1E232-A_1C1E232-A_2GD129C BK-GN WK 1.5C90B 6
2.5
BU-WH WK
CDC35AC11
C90BC11B_1
C1ET47-A_11 2
1ET47
.
C1ET47-A_2
GD120BC BK-GN WK 0.75
BU WK 0.75
CET47AC
VT-WH WK 0.75
CH401ACC1H302-D_2C1H302-D_1GD129DC 1.5WK
BK-GN
.
1H302C90B 18
0.50WK
WH
VDB05L0.50WK
WH-BU
VDB04EC1E108-E_40
C1E108-E_52C90B 151
C90B
SP1140
C90BGN-BU WK 0.75
15-DC33
5
C90B
10-RJ30 GY WK 0.50
91S-RH5 BK-BU WK 0.75
C1E108-E_51
C90B 9C1E108-E_41
C90B3
0.50WK
BK-YE
91S-RE8
0.50WK
BK-BU
91S-PA13
C1E108-E_26
C1E108-D_41
30-BA10 RD WK 0.75C87031
2C8700.50WK
BU
5-EB6A
0.50WK
GY
4-EB6AAS RC
IGREGULATOR
.
DC14C1E108-C_9
C1E108-D_45
10
C90B
39
C90B
C1E108-D_27
C1E108-D_26
SP62613
C90BSBE01B WH-BU WK 1.0
C90B 31C90B32C90B33
91-FA17 BK-RD WK 0.5029
C90B
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve
.
Water-in-Fuel Sensor
.1E807.Mass Air Flow (MAF) Sensor
.
Pre DPF Exhaust Gas Temperature Sensor
.Post DPF Exhaust Gas Temperature Sensor
ENGINEPOWERGEENGINEPOWERGEEENGINEPOWERGWHEEL ARCH
.
Fuel Metering Valve
VE AGN OGVE713AGN OGVE713AGN OGVE713AGN-OG.
Diesel Particulate Filter (DPF) Differential Pressure Sensor
_.Heated Oxygen Sensor (HO2S)
.Fuel Vaporizer System Fuel Pump
.Fuel Vaporizer System Glow Plug
.Fuel Heater
.Reversing Lamp Switch
.Clutch and Clutch Field Coil
.Generator
303-14C-10 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313088)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Crankshaft Position (CKP) Sensor—D (G1336726)
123
6M5T-14A464-FCA
C1E711-D
TO CRANKSHAFT POSITION SENSOR
HARNESS 12A690 A_RE135A GN-BN WK 0.50 G
D_VE711A YE-VT WK 0.50 G
LE135A GY-VT WK 0.50 G
Diesel Particulate Filter (DPF) Differential Pressure Sensor (G1337085)
123
XW4T-14A464-FB
C1E749
TO DIFFERENTIAL PRESSURE SENSOR
HARNESS 12A690 LE147A BN-BU WK 0.50 G RE147A WH-BU WK 0.50 G
VE713A GN-OG WK 0.50 G
Engine Coolant Temperature (ECT) Sensor—D (G1336729)
12
6M5T-14A464-FBA
C1E810-D
TO ENGINE COOLANT TEMP SENSOR
HARNESS 12A690 VE716A YE WK 0.50 G RE141AC BN-GN WK 0.50G
Engine Oil Pressure (EOP) Switch—C (G1336725)
12
6M5T-14A464-HBA
HARNESS 12A690 TO OIL PRESSURE SWITCH C1ET46-C 0.50WK
BU-BN
CE908A
Fuel Rail Pressure (FRP) Sensor—A (G1336731)
123
6M5T-14A464-CCA
HARNESS 12A690 TO FUEL RAIL PRESSURE SENSOR C1E727-A G0.50WK
BU-BN
VE727A
G0.50WK
GN-VT
RE238A
G
0.50WKGY
LE238A
201

1.0 Kuga
303-14C- 14
303-14C-14
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

4WD/RHD FWD, Emission
Requirements: Stage
V...................................................700-00
Battery Ground Point.......................700-03
Battery Saver Relay.........................414-01
Blower Motor....................................412-01
Blower Motor....................................412-01
Blower Motor Control Module ......................................... 412-01
Blower Motor Relay.........................412-01
Blower Motor Resistor.....................412-01
Brake Pedal Position (BPP) Switch........................................ 303-14A
Brake Pedal Position (BPP) Switch........................................ 303-14B
Brake Vacuum Pump.......................206-07
Brake Vacuum Switch......................206-07
Catalyst Monitor Sensor....................................... 303-14A
Catalytic Converter Differential Pressure Sensor........................303-14B
Cellular Phone Microphone .................................. 415-01
Center Register Air Discharge Temperature Sensor.....................412-01
Center Register Air Discharge Temperature Sensor.....................412-01
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Charging System—2.5L Duratec (147kW/200PS) - VI5...................414-02
Charging System—2.0L Duratorq-TDCi (100kW/136PS)
- DW.............................................414-02
Cigar Lighter....................................501-12
Cigar Lighter....................................501-12
Cigar Lighter and Power Points........................................... 700-02
Climate Control—LHD 4WD/LHD FWD, Vehicles Without: Air
Conditioning ................................. 412-01
Climate Control—RHD 4WD/RHD FWD, Vehicles
Without: Air
Conditioning ................................. 412-01Climate Control—2.5L Duratec
(147kW/200PS) - VI5, LHD
4WD, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW, LHD 4WD/LHD FWD,
Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW, RHD 4WD/RHD FWD,
Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD/RHD FWD,
2011.0 Kuga
Index
BACK TO CHAPTER INDEX TO MODEL INDEX
PAGE 3 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS