engine control FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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Electronic Engine Controls - 2.0LDuratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-14B
Electronic Engine Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V 303-14C
Automatic Transmission/Transaxle Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD 307-01A
Automatic Transmission/Transaxle - Vehicles With: 6-Speed Automatic
Transaxle - 6DCT450, LHD
4WD/RHD 4WD 307-01B
Automatic Transmission/Transaxle External Controls 307-05
Manual Transmission/Transaxle, Clutch and
Transfer Case Four-Wheel Drive Systems 308-07
Exhaust System Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel 309-00
Fuel System - General Information Fuel Tank and Lines 310-01
Speed Control 310-03
GROUP 4 Electrical
Climate Control System
Climate Control 412-01
Auxiliary Climate Control 412-02
Instrumentation and Warning Systems Instrument Cluster 413-01
Horn 413-06
Warning Devices 413-09
Parking Aid 413-13
Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator
414-02
Information and Entertainment Systems Information and Entertainment System 415-01
Lighting Exterior Lighting 417-01
Interior Lighting 417-02
Daytime Running Lamps (DRL) 417-04
Electrical Distribution Module Communications Network 418-00
Electronic Feature Group Anti-Theft - Active 419-01
Multifunction Electronic Modules 419-10
GROUP 5 Body and Paint
Body and Paint
Rear View Mirrors 501-09
Seating 501-10
Glass, Frames and Mechanisms 501-11
Instrument Panel and Console 501-12
Handles, Locks, Latches and Entry Systems 501-14
Wipers and Washers 501-16
Safety Belt System 501-20A
Supplemental Restraint System 501-20B
GROUP 7 General Wiring
Information
Wiring Information
General Information 700-00
Fuse and Relay Information 700-01
Power Distribution 700-02
Grounding Strategy 700-03
Electrical Connectors 700-04
Index
2011.0 Kuga
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Description
Code
Multimedia (information and entertainment)
M
Special vehicle
N
Engine and transmission
P
Engine and transmission (engine)
R
Engine and transmission (transmission)
T
Temporary numbering
X
Position 3: Sub-system
Description
Sub-system Code
System Code
Locks
A
A
Power mirrors
D
A
Power roof, doors, side steps
G
A
Power seats
H
A
Power windows
J
A
Power steering column
L
A
Power roof, doors, side steps
M
A
Charging, starting, cigar lighter, power outlet socket
A
B
Charging, starting, cigar lighter, power outlet socket
B
B
Adaptive damping
C
C
Suspension
D
C
Power steering
E
C
Anti-lock brakes, traction control, stability assist
F
C
Brakes
G
C
Splices distribution
A
D
Busbars
B
D
BJB (battery junction box)
C
D
CJB (central junction box)
D
D
GND points
E
D
Junction box
F
D
AJB (auxiliary junction box)
G
D
AJB
H
D
AJB
J
D
GEM (generic electronic module)
K
D
2011.0 Kuga 100-00-4
100-00- 4
General Information
100-00- 4
DESCRIPTION AND OPERATION
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Description
Sub-system Code
System Code
Fog lamps
D
L
Headlamps
E
L
Exterior lighting
F
L
Turn signal and hazard lamps
G
L
Instrument cluster and panel illumination
H
L
Instrument panel illumination
K
L
Communication, cellular phone, voice control
C
M
Information and entertainment
D
M
Ambulance
A
N
Police
B
N
Ta x i
C
N
Trailer tow
D
N
Engine cooling
A
P
Speed control
G
P
Connectors
A
R
Destination notes
B
R
Powertrain controller, diode, driver, monitor, pump
D
R
PCM (powertrain control module)
E
R
Motors
G
R
Relays
H
R
Sensors
J
R
Solenoids
L
R
Splices or busbars
N
R
Switches
P
R
Engine ignition
R
R
Powertrain controller, diode, driver, monitor, pump
S
R
Transmission/transaxle, differential, axle
A
T
Automatic transmission
C
T
Transmission/transaxle, differential, axle
D
T
Temporary functions for any sub-system
L
X
2011.0 Kuga 100-00-6
100-00- 6
General Information
100-00- 6
DESCRIPTION AND OPERATION
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.R9 TO HEADLAMP CLEANINGREL.
.
TO KVM
.R9
TOHEADLAMP
CLEANIN
GREL.
PART OF CLUSTER
CAN SCHEMATICS
WARNING LAMPS
PJB
WARNINGWWLAMPSCAN
PARTIAL
CANVEHICLE SPEED
PART OF PCM
FOR DETAIL SEE
BK
31-CF13A
PM
(+) (-)
BATTERY
30-DA25 RD FWK 25.0
B+1
+
F19 10A
BB03
.
1.5
WA
GN-WH
15-DA6
S162
27C96
1.0
WA
GN-BU
15-DC19
C556_1C556_2
0.50
WA
GY-RD
4-EC7D0.50
WA
BU-RD
5-EC7D
30-CF13A RD
30-CF6A RD
+20A
F8+30A
F7
IGNITION
GND MICRO
CAN
BP02
S220
S219
4-EC7K GY-
5-EC7K BU-
1B-
G1
BATTERY
GROUNDGROUND ENGINE
G8
25.0
FLR9
BK
31-BA11
31-BA11A BK FLR9 25.0
31-KA21B BK WA 4.0
R9_4
GROUND BATTERY
G1A
GROUND ELECTRONIC LEFT FRONT
G31A
C90_1C90_15
7 C112
0.50
WA
GN-OG
15-AB33
9
C216
0.50
WA
GN-OG
15-AB33
15-CF1 GN-BU WA 0.50S168C114 1C114 215-CF1A GN-BU WA 0.50
0.50
WA
GN-YE
15-CF6D
GN-15-CF6C
C111
38
BATTERAYRBBATTERAYRBBBATTERAAYRRBattery
.
Central Junction Box (CJB)
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
ELECTRONICEELECTRONICEEELECTRONICFENDER
206-09B-2 Anti-Lock Control - Stability Assist
2011.0 Kuga (G1223697)
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GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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SECTION 303-08A Engine Emission Control— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08A-2
Positive Crankcase Ventilation (PCV) Valve Heater Element .............................................
303-08A-1
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-
1
.
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Positive Crankcase Ventilation (PCV) Valve Heater Element (G1230344)
12
6M5T-14A464-GBA
HARNESS 12A690 TO CRANK CASE VENTILATION-HEATER ELEMENT C550 0.75
R2GN-WH15-RD210.75R2BK-WH91-RD21
201

1.0 Kuga
303-08A- 2
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-2
.
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SECTION 303-08B Engine Emission Control— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve — A ............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor — C .................
303-08B-2
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve ..............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Valve — B ....................................................................
303-08B-3
Exhaust Gas Recirculation (EGR) Valve Position Sensor ..................................................
303-08B-3
Positive Crankcase Ventilation (PCV) Valve .......................................................................
303-08B-1
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B- 1
.
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Exhaust Gas Recirculation (EGR) Cooler Bypass Valve—A (G1336766)
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor—C (G1336764)
123
6M5T-14A464-FCA
HARNESS 12A690 TO EGR BYPASS POSITION SENSOR C1E756-C G0.50WK
BN-WH
LE139AB
G0.50WK
BN-WH
RE139AB
G0.50WK
WH-OG
VE721AB
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve (G1230348)
123456
6M5T-14A464-DFA
HARNESS 12A690 TO EGR VALVE (HEAT EXCHANGER) C833 G
0.50
WKBN-GN9-RL7
G
0.75WKBK-GN91S-RL7G
0.75WKGN-BK15S-RL7G
0.50WKYE-GN7-RL7G
0.50WKWH-GN8-RL7
Exhaust Gas Recirculation (EGR) Valve—B (G1336763)
1
5
234
5M5T-14A464-EAA
HARNESS 12A690 TO EGR VALVE C1E139-B G0.75WK
WH-VT
CE101A
G0.50WK
BN-WH
LE139A G0.75WK
YE-BU
CE102A
G0.50WK
WH-OG
VE721A
G0.50WK
GY-OG
RE139A
201

1.0 Kuga
303-08B- 2
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-2
.
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