motor FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

To the best of our knowledge, the illustrations, technical information, data and descriptions in
this issue were correct at the time of going to print. The right to change prices, specifications,
equipment and maintenance instructions at any time without notice is reserved as part of FORD
policy of continuous development and improvement for the benefit of our customers.
No part of this publication may be reproduced, stored in a data processing system or transmitted
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withoutpriorpermissionofFord Motor Company.Noliabilitycanbeacceptedforany
inaccuracies in this publication, although every possible care has been taken to make it as
complete and accurate as possible.2011.0 Kuga
Copyright © FOREWORD
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FORD KUGA 2011.0MY WIRING DIAGRAMS
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Description
Sub-system Code
System Code
Fog lamps
D
L
Headlamps
E
L
Exterior lighting
F
L
Turn signal and hazard lamps
G
L
Instrument cluster and panel illumination
H
L
Instrument panel illumination
K
L
Communication, cellular phone, voice control
C
M
Information and entertainment
D
M
Ambulance
A
N
Police
B
N
Ta x i
C
N
Trailer tow
D
N
Engine cooling
A
P
Speed control
G
P
Connectors
A
R
Destination notes
B
R
Powertrain controller, diode, driver, monitor, pump
D
R
PCM (powertrain control module)
E
R
Motors
G
R
Relays
H
R
Sensors
J
R
Solenoids
L
R
Splices or busbars
N
R
Switches
P
R
Engine ignition
R
R
Powertrain controller, diode, driver, monitor, pump
S
R
Transmission/transaxle, differential, axle
A
T
Automatic transmission
C
T
Transmission/transaxle, differential, axle
D
T
Temporary functions for any sub-system
L
X
2011.0 Kuga 100-00-6
100-00- 6
General Information
100-00- 6
DESCRIPTION AND OPERATION
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1 B+ PUMP MOTOR
34
FR_SIG
32 B+ VALVES
IGNITION
4
GND VALVES
16
FR_GND 33
45
FL_SIG46
FL_GND
36 RL_SIG
RL_GND
37
43 RR_SIG42 RR_GND
47 GND PUMP
CAN2-L
25CAN2-H
29
3 SWAR MP1
SWAR GND
5
6 SWAR MP27 SWAR VCC
TCS / ESP
38
ESPI CTRL
8
HS -15
HS +11
2 DIAG. K-LINE
CAN
CA01
4
1
32
474.0
WA
37C8303642C83043
4-EC12 GY-RD WA 0.355-EC12 BU-RD WA 0.359-CF67 BN-RD WA 0.357-CF67 YE-RD WA 0.35
C704
3241
44
GND53 VCCCAN-L1CAN-H2
.
CA09
0.50
WA
GY-RD
4-EC120.50
WA
BU-RD
5-EC12
2925
9-CE8 BN-BU WA 0.357-CE8 YE-BU WA 0.358-CE8 WH-BU WA 0.3510-CE8 GY-VT WA 0.35
0.50
WA
GY-VT
10-CE80.50
WA
WH-BU
8-CE8
3C8306
0.50
WA
BN-RD
9-CF1
7-CF1 YE-RD WA 0.50
7C8305
7-CF1A YE-RD WA 0.509-CF1A BN-RD WA 0.50
234
C784
1
784784
STEERING POSITION
SENSORVCC GNDA
B
CS06
.
....
15
C830
11
WA 4.0
WA 1.5
6
C113789
8-CF40A WH-GN WA 0.508-CF34A WH-BU WA 0.509-CF34A BN-BU WA 0.509-CF40A BN-GN WA 0.50
8-CF38A WH WX 0.509-CF38ABN WX 0.50
0.50WX
BN
9-CF32A0.50WX
WH
8-CF32A4546
C830
34
C83033
.
RD WA 0.50
RD WA 0.50
2
2
C817
1
.
CA06
4
1
C235
3
9-CF40 BN-GN WA 0.508-CF40 WH-GN WA 0.50
8-CF40
WH WX 0.509-CF40BN WX 0.501C8162
CA04
.
1
C1132
2
C8291
0.50
WA
BN-BU
9-CF340.50
WA
WH-BU
8-CF34
0.50WXBN
9-CF340.50WXWH
8-CF34
CA03
.
2 C81411
CA05.
2 C815
0.50
WA-YE
2
C111141615
Anti-Lock Brake System (ABS) Module
Yaw Rate Sensor.Steering Angle Sensor.Rear Wheel Speed Sensor RH
.Rear Wheel Speed Sensor LH
Front Wheel Speed Sensor LHeeeeeeFFFrontWheelSpeeFFFront..WheelSpeeFFFront..WheelSpee.rontWheelpSpeeFront Wheel Speed Sensor RH
206-09B-3 Anti-Lock Control - Stability Assist
2011.0 Kuga (G1223697)
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E7 RD WK 10.0
2
C793
C793
1
C794
1
10.0WK
BKE73
1
0.50
WA
BN-WH
9-CE10
0.50
WA
WH-VT
8-CE10
7-CE10 YE-VT WA 0.50
2
C792
A2 HS CAN -A3 HS CAN +
IGNITION
A1
B1 B+
B-B2
C15V +
S1 C3
GND C2
MOTOR EHPASM
CAN
CS05
.
3
1
C788
2GND
C1-2
POWER
C1-3
S1 (PWM) OUT
C1-1
CS06
1G
3G
2
C795 G
7-CE10 YE-VT WK 0.50
0.50WK
WH-VT
8-CE10
0.50WK
BN-WH
9-CE10
0.50
WA
GN-BUE7
GND
.Power Steering Control (PSC) ModuleSteering Angle Sensor
211-02-3 Power Steering—LHD 4WD/LHD FWD
2011.0 Kuga (G1223701)
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E7 RD WK 10.0
2
C793
C793
1
C794
1
10.0WK
BKE7
A2 HS CAN -A3 HS CAN +
IGNITION
A1
B1 B+
B-B2
C15V +
S1 C3
GND C2
MOTOR EHPASM
CAN
CS05
.
GND
C1-2
POWER
C1-3
S1 (PWM) OUT
C1-1
CS06
1G
3G
2
C795 G
0.50
WA
BN-WH
9-CE10A
0.50
WA
WH-VT
8-CE10A
7-CE10A YE-VT WA 0.501
3
C792
2
0.50
WA
GN-BUE7
GND
.Power Steering Control (PSC) ModuleSteering Angle Sensor
211-02-5 Power Steering—RHD 4WD/RHD FWD
2011.0 Kuga (G1223702)
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SECTION 303-03 Engine Cooling
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-03-2
Cooling Fan Motor ........................................................................\
......................................
303-03-2
Cooling Fan Relay ........................................................................\
......................................
303-03-1
Engine Cooling
303-03- 1
.
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Cooling Fan Motor (G1239830)
4
1
2
3M5T-14A464-NCB
C281
TO COOLING FAN MODULE
HARNESS 14K733
49-PA6BUWA0.50
30-PA1BRDWA6.0
31-PA1BKWA6.0
Cooling Fan Relay (G1313031)
201

1.0 Kuga
303-03- 2
Engine Cooling
303-03-2
.
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SECTION 303-06A Starting System— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-06A-2
Starting System — LHD 4WD ........................................................................\
....................
303-06A-4
Starting System — RHD 4WD ........................................................................\
....................
ELECTRICAL CONNECTORS 303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Relay ........................................................................\
...............................................
303-06A-1
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06A-
1
.
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.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-3 Starting System—LHD 4WD
2011.0 Kuga (G1313065)
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.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-5 Starting System—RHD 4WD
2011.0 Kuga (G1313066)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS