pump FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

Description
Sub-system Code
System Code
Fog lamps
D
L
Headlamps
E
L
Exterior lighting
F
L
Turn signal and hazard lamps
G
L
Instrument cluster and panel illumination
H
L
Instrument panel illumination
K
L
Communication, cellular phone, voice control
C
M
Information and entertainment
D
M
Ambulance
A
N
Police
B
N
Ta x i
C
N
Trailer tow
D
N
Engine cooling
A
P
Speed control
G
P
Connectors
A
R
Destination notes
B
R
Powertrain controller, diode, driver, monitor, pump
D
R
PCM (powertrain control module)
E
R
Motors
G
R
Relays
H
R
Sensors
J
R
Solenoids
L
R
Splices or busbars
N
R
Switches
P
R
Engine ignition
R
R
Powertrain controller, diode, driver, monitor, pump
S
R
Transmission/transaxle, differential, axle
A
T
Automatic transmission
C
T
Transmission/transaxle, differential, axle
D
T
Temporary functions for any sub-system
L
X
2011.0 Kuga 100-00-6
100-00- 6
General Information
100-00- 6
DESCRIPTION AND OPERATION
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SECTION 206-07 Power Brake Actuation
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
206-07-2
Brake Vacuum Pump ........................................................................\
..................................
206-07-2
Brake Vacuum Switch ........................................................................\
.................................
206-07-1
Power Brake Actuation
206-07- 1
.
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Brake Vacuum Pump (G1240674)
2197BG-14A624-VBB
C852
TO VACUUM PUMP
HARNESS 14K733
31-GC11BKWA2.5
15-GC11GN-YEWA2.5
Brake Vacuum Switch (G1240675)
21
6M5T-14A464-GFA
C862
TO VACUUM SWITCH
HARNESS 14K733
31S-GC13BK-BUWA0.50
31-GC13BKWA0.50
201

1.0 Kuga
206-07- 2
Power Brake Actuation
206-07-2
.
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1 B+ PUMP MOTOR
34
FR_SIG
32 B+ VALVES
IGNITION
4
GND VALVES
16
FR_GND 33
45
FL_SIG46
FL_GND
36 RL_SIG
RL_GND
37
43 RR_SIG42 RR_GND
47 GND PUMP
CAN2-L
25CAN2-H
29
3 SWAR MP1
SWAR GND
5
6 SWAR MP27 SWAR VCC
TCS / ESP
38
ESPI CTRL
8
HS -15
HS +11
2 DIAG. K-LINE
CAN
CA01
4
1
32
474.0
WA
37C8303642C83043
4-EC12 GY-RD WA 0.355-EC12 BU-RD WA 0.359-CF67 BN-RD WA 0.357-CF67 YE-RD WA 0.35
C704
3241
44
GND53 VCCCAN-L1CAN-H2
.
CA09
0.50
WA
GY-RD
4-EC120.50
WA
BU-RD
5-EC12
2925
9-CE8 BN-BU WA 0.357-CE8 YE-BU WA 0.358-CE8 WH-BU WA 0.3510-CE8 GY-VT WA 0.35
0.50
WA
GY-VT
10-CE80.50
WA
WH-BU
8-CE8
3C8306
0.50
WA
BN-RD
9-CF1
7-CF1 YE-RD WA 0.50
7C8305
7-CF1A YE-RD WA 0.509-CF1A BN-RD WA 0.50
234
C784
1
784784
STEERING POSITION
SENSORVCC GNDA
B
CS06
.
....
15
C830
11
WA 4.0
WA 1.5
6
C113789
8-CF40A WH-GN WA 0.508-CF34A WH-BU WA 0.509-CF34A BN-BU WA 0.509-CF40A BN-GN WA 0.50
8-CF38A WH WX 0.509-CF38ABN WX 0.50
0.50WX
BN
9-CF32A0.50WX
WH
8-CF32A4546
C830
34
C83033
.
RD WA 0.50
RD WA 0.50
2
2
C817
1
.
CA06
4
1
C235
3
9-CF40 BN-GN WA 0.508-CF40 WH-GN WA 0.50
8-CF40
WH WX 0.509-CF40BN WX 0.501C8162
CA04
.
1
C1132
2
C8291
0.50
WA
BN-BU
9-CF340.50
WA
WH-BU
8-CF34
0.50WXBN
9-CF340.50WXWH
8-CF34
CA03
.
2 C81411
CA05.
2 C815
0.50
WA-YE
2
C111141615
Anti-Lock Brake System (ABS) Module
Yaw Rate Sensor.Steering Angle Sensor.Rear Wheel Speed Sensor RH
.Rear Wheel Speed Sensor LH
Front Wheel Speed Sensor LHeeeeeeFFFrontWheelSpeeFFFront..WheelSpeeFFFront..WheelSpee.rontWheelpSpeeFront Wheel Speed Sensor RH
206-09B-3 Anti-Lock Control - Stability Assist
2011.0 Kuga (G1223697)
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SECTION 303-04A Fuel Charging and Controls— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04A-2
Fuel Injector 1 ........................................................................\
.............................................
303-04A-2
Fuel Injector 2 ........................................................................\
.............................................
303-04A-2
Fuel Injector 3 ........................................................................\
.............................................
303-04A-2
Fuel Injector 4 ........................................................................\
.............................................
303-04A-2
Fuel Injector 5 ........................................................................\
.............................................
303-04A-3
Fuel Pump Driver Module (FPDM) ........................................................................\
.............
303-04A-3
Throttle Body ........................................................................\
..............................................
303-04A-1
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A- 1
.
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Fuel Pump Driver Module (FPDM) (G1246047)
345
21
2S7T-14A464-EA
C739
TO DECOS (PEM)
HARNESS 14014
31-RE31BKWA1.515S-RG2FGN-OGWA1.531S-RG2FBK-RDWA1.5
15S-RE31GN-OGWA1.5
49-RE31BU-YEWA0.75
Throttle Body (G1226700)
52
3
14
6
2L1T-14A464-YA
C589
TO ELECTRONIC THROTTLE ACTUATOR
HARNESS 12A690 32-RG3 WH-BU R2 0.75 G
91S-RG3 BK-OG R2 0.75 G 8-RG3 WH-BU R2 0.75 G
15S-RG3 GN-RD R2 0.75 G 9-RG3 BN-BU R2 0.75 G 33-RG3 YE-BU R2 0.75 G
303-04A-
3
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A-3
.
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SECTION 303-04C Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04C-2
Fuel Heater ........................................................................\
.................................................
303-04C-2
Fuel Injection Pump ........................................................................\
....................................
303-04C-2
Fuel Injector 1 ........................................................................\
.............................................
303-04C-2
Fuel Injector 2 ........................................................................\
.............................................
303-04C-2
Fuel Injector 3 ........................................................................\
.............................................
303-04C-2
Fuel Injector 4 ........................................................................\
.............................................
303-04C-3
Fuel Metering Valve ........................................................................\
....................................
303-04C-3
Fuel Pressure Regulator ........................................................................\
.............................
303-04C-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C- 1
.
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Fuel Heater (G1226708)
12
6M5T-14A464-FBA
HARNESS 12A690 TO FILTER HEATER C945 0.75
WKGN-RD15S-PE8B
0.75WKBK31-PE8B
Fuel Injection Pump (G1226709)
12
56
34
3M5T-14A464-DGA
C734
TO FUEL PUMP DW10
HARNESS 14014
9-GA7EBN-RDWA0.50
8-GA7EWH-RDWA0.50
8-GA25WH-BUWA0.50
31-RG2EBKWA1.5
15S-RG2EGN-OGWA1.5
Fuel Injector 1 (G1226698)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 1 C771 S1.5
WKBK-WH91S-RL10S1.5WKGN-WH15-RL10
Fuel Injector 2 (G1226699)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 2 C772 S1.5
WKBK-YE91S-RL11S1.5WKGN-YE15-RL11
Fuel Injector 3 (G1235901)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 3 C773 S1.5
WKBK-BU91S-RL12S1.5WKGN-BU15-RL12
201

1.0 Kuga
303-04C- 2
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C-2
.
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.CAN LOW
.START LOCK RLY (-)
.TO 150A ALT (LIN)
.A/C CYCLING SWITCH.STOP LAMP SWITCH
.FUEL PUMP RLY CTRL.
.START LOCK RELAY PWR
.FJB (F34 10A)
.FJB (F30 3A)
.FJB (F35 15A)
.CAN HIGH
.KVM (CRANK SIGNAL)
.A/C RELAY COIL
.A/C RELAY PWR
.A/C PRESSURE SNS
.A/C PRESSURE SNS +
.A/C PRESSURE SNS GND
.ENGINE MGT. RLY. COIL
.DECOS (PWM)
.ACCEL. PEDAL SNS
.START LOCK RLY +
.COOLING FAN MODULE
.FJB (F32 10A)
.PJB (F138 10A)
.FJB (F33 10A)
.FJB (F36 10A)
.STARTER MOTOR VIA INLINE TO 14A280
.COOL. AFTER RUN RELAY
.BOTTOM CLUTCH SW.(KV)
CG
2C6431.
E7119-RJ4
BN-RD R2 0.758-RJ4WH-RD R2 0.757753
46
2.5R2
BK-YE
91-RE8B2.5R2
BK-YE
91-RE8A
2
16
21C902+.
E135
31S-RL2 BK-OG R2 0.7550
MAF.
E807
1
3
C840
2
45C591
3
215-RJ22 GN-BU R2 0.75
6118
87
9-RJ22 BN-BU R2 0.758-RJ21 WH-RD R2 0.75
8-RJ20 WH-GN R2 0.75
9-RJ21 BN-RD R2 0.7563
38
73
1.0R2
GN-YE
15-RJ1415-RJ15 GN-BU WE 1.0
49
0.75WE
GY
91S-RJ153C936
1
2
4C9360.75WE
BK-GN
8-RJ15
95
0.75WE
GY
9-RJ15
90
0.50R2
BK-BU
91S-RH927
26
E801
.21
4C644
3
7
79
8-RJ18 WH-BK R2 0.759-RJ18 BN-YE R2 0.75
8-RJ19 WH-RD R2 0.759-RJ19 BN-RD R2 0.75
30
15
55
31
43
15-RN2 GN-BU R2 1.5
VREFVOUTVGRD.
.
E803
486
C92921510.75WE
GY
91-RL22
0.75R2
GY
7-RJ20A
3
10-RJ30 GY R2 0.50
91-RE8C BK-YE R2 2.5
0.75R2
GN-BU
15-RL2
1.5R2
GN-YE
15-RN1
1.0R2
GN-BU
15-RE8A
1.5R2
GN-BU
15-RR4
+.
E731
916892
67+E735
.
0.75R2
BK-YE
91S-RJ14
WH R2 0.75
8-RJ149-RJ14 0.75R2
BNGN-RD R2 0.75
15S-RJ25BK-OG R2 0.75
91S-RJ25
3
4
1C935
5
C935
62
+
E435
.
0.75R2
BK-GN
8-RJ20B9-RJ20 BN R2 0.75
15-RL22 BU WE 0.75
91S-RH5 BK-BU R2 0.50
49-PA6 BU R2 0.508
30-RE8 RD R2 0.50
0.75R2
GN-WH
15S-LG23
5
S54
27
54
41
9
0.50R2
BK-YE
31S-FA1110
5-EC7H BU-RD R2 0.50
4-EC7H GY-RD R2 0.50
31S-BB16 BK-RD R2 0.50
49-RE31 BU-YE R2 0.7521
1.0R2
GN-BU
15-RE8
1.0R2
GN-YE
15S-FA6
H302
S53
6.0R2
BK
91-RN2A
C9521
0.50R2
YE-VT
7-FA8831
0.50R2
WH-VT
8-FA88
0.50R2
BN-WH
9-FA88
51
53
250.50R2
GN-OG
15S-FA17
E801
.
0.50R2
GN-BU
50-RE817
R2
GY
50-BB12A 2.5C1201
118 REF. SUPPLY VOLTAGE 2
GND
204
227 ENG. MANAGEMENT REL.
251 A/C LINEAR SNS HIGH PRESSURE
151 TURBO CTRL. VALVE (PWM)
FUEL PRESSURE SNS (DECOS) 189115GND
CAM SNS 1, INTAKE 183136GND
163 MAF / HFM5
INLET AIR TEMP. SNS (TMAP)
187
213 P/N POSITION (AT) / CLUTCH SWITCH (MT)
208 ENGINE COOLANT FAN (PWM)
B+ PWR
216
138 GND
131 KNOCK SNS 2 -KNOCK SNS 2 +
179
FLYWHEEL SNS +
177
VVT SOL. 1 INTAKE (PWM) 172
FLYWHEEL SNS -
153
STARTER REL. LOW-SIDE DRIVER
209
MANIFOLD AIR PRESSURE SNS 1
186
REF. SUPPLY VOLTAGE 2 144
FUEL PUMP RELAY
127
221 FUEL PUMP CTRL. (DECOS, PWM)
146 LIN
141
FUEL TEMP SNS (DECOS)
101
INJECTOR VALVE A
206 GND
THROTTLE VALVE DC MOTOR - 175
109
OIL PRESSURE SWITCH
203 PCM PWR (IGN)
161 GND
GND
202
150 EVAP. PURGE CTRL. VALVE (PWM)
KNOCK SNS 1 -
155KNOCK SNS 1 +
107
REF. SUPPLY VOLTAGE 2
143OXYGEN SNS 1 HEATING
149
195 OXYGEN SNS HEATINGOXYGEN SNS 1 SIGNAL +
190
OXYGEN SNS 1 HEATING
173192 OXYGEN SNS TRIM. CURRENT168 OXYGEN SNS PUMP CURRENT191 OXYGEN SNS SIGNAL -167 OXYGEN SNS SIGNAL +
210 A/C REL.
215 IGN (FROM IGN2 REL. / KEYLESS GO)
217 CRANK SIGNAL (50-) (FROM KVM)
241 HS CAN LOW
254 HS CAN HIGH
A/C PRESSURE SNS GND
253
REF. SUPPLY VOLTAGE 2
231
A/C LOW PRESSURE CYCLING SW.
225
STOP LAMP SWITCH
230
226 ACCEL. PEDAL SNS (PWM)
PCM PWR (IGN)
205
125
INJECTOR VALVE B
102
INJECTOR VALVE C
126
INJECTOR VALVE D
103
INJECTOR VALVE E
IGNITION PWR A 181
IGNITION PWR B 157
IGNITION PWR C 182
IGNITION PWR D 158
IGNITION PWR E 134
VVT SOL. 2 EXHAUST (PWM) 196
REF. SUPPLY VOLTAGE 3 116
117
REF. SUPPLY VOLTAGE 3CAM SNS 2, EXHAUST 159137GND
GND 114REF. SUPPLY VOLTAGE 1 119THROTTLE VALVE DC MOTOR + 174188
THROTTLE VALVE POS. SNS 2THROTTLE VALVE POS. SNS 1 165
ENGINE COOLANT TEMP SNS 1 142112GND
STARTER REL. HIGH-SIDE DRIVER
211
257 HS CAN HIGH
244 HS CAN LOW
105 BACKUP LAMP RELAY (AT)
COOL AFTER RUN CTRL.
245
CAN
ENGINE CONTROL MODULE PCM HAS TWO CONNECTORS
NUMBERS STARTING WITH:
1XX REFLECT C680
2XX REFLECT C681
E108 .
0.50WE
WH-RD
8-EE11
C87346
110.50R2
GY-VT
50-BB13
1
C90
C90 4
C905
C908
C90 9
C9011
C9012
C9013
14
C90
C90 15
C9016
17
C90
18
C90
19
C90
C90 29
C9032
C90 21
C9024
C9028
31
C90
C90 34
C9036
C90 37
C9040
C9041
G57C
LEFT FRONT
GROUND
15-RE17 GN-YE R2 0.50
45C90
70.50R2
BK-RD
91S-FC14
1391S-PG17 BK-BU R2 0.50C90 6
.Crankshaft Position (CKP) Sensor
.Evaporative Emission Canister Purge Valve
RJBN BUR.Mass Air Flow (MAF) Sensor
.Knock Sensor (KS)
28RJ28RJ2RJVREF7RVREFEF.
Manifold Absolute Pressure (MAP) Sensor
2.Catalyst Monitor Sensor
.
Heated Oxygen Sensor (HO2S)
.
Wastegate Control Valve
Clutch and Clutch Field Coil
.Knock Sensor (KS)
.Powertrain Control Module (PCM)GROUNDGGROUNDGGGROUNDFENDER 2
303-14A-4 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
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.
TO KVM (IGN RELAY)
FJB (PARTIAL)
PM
(+) (-)
.
25.0
FWK
RD
30-DA25
+10A
F138
31-BA11 BK FLR9 25.0
G1
BATTERY
GROUND
GROUND ENGINE G8
C96 27
BB02
.
IGNITION
GND MICRO
CAN
S162
1.5
WA
GN-WH
15-DA6
B+11B-35.0
FLR9
BK
31-BA11B
C1-5
C1-1C1-3
C1-2
R12
GROUND RIGHT
G70A
17C100
1.5
WA
GN-OG
15S-RE31
22 C96+F111 15A
+60A
F3
6.0
WA
RD
30-DA1
15-CG1731-CG1791-CG17
C988124
+F130 10A
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02.
BB03
.
+
F15 30A
30-GC11 RD WA 2.5
15-GC11 GN-YE WA 2.5
15-GC13 GN-BU WA 0.75
0.50
WA
BK-BU
31S-GC13
M
1CB30
.
1
C852C852
2
2PWR
5 FUEL PUMP -3 GND
PWM 1
4 FUEL PUMP +
.E220
2.5
WA
BK
31-GC11
GROUND ELECTRONIC LEFT FRONT G31C
C862
12
C862
1
2
.
1CA38
31-GC13 BK WA 0.50
C7391
C739354
2
E515
.
C73665
C113 24
49-RE31 BU-YE WA 0.75
15S-RG2F GN-OG WA 1.5
C7361
31S-RG2F BK-RD WA 1.5
1.5
WA
BK
31-RG2F
1.5
WA
BK
31-RE32S50
1.5
WA
BK
31-RE31
R4
.
DC21
15S-BB18 GN-BK WA 0.50
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
91-DA3 BK-OG WA 1.0
1.5
WA
RD
30-BB19D
+20A
F11
C113
11
0.50
WA
GN-BK
15S-BB18
C219 18
G31A
LEFT FRONT
ELECTRONIC
GROUND
+
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
BB02.
.
GROUNDGGROUNDGGGROUNDWHEELARCH
.Four-Wheel Drive (4WD) Control Module
.EJB
.
Brake Vacuum Pump
.Fuel Pump Driver Module (FPDM)
ELECTRONICEELECTRONICEEELECTRONICFENDER.Brake Vacuum Switch
.Fuel Pump and Sender Unit
.Ignition Rela
FENDER
303-14A-6 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
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