FORD KUGA 2011 1.G Workshop Manual

Condenser
General EquipmentCable TiesMaterials
Specification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE:
Removal steps in this procedure may
contain installation details. 1.
Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
1. Torque: 5Nm
2. Torque: 8Nm
E100847
1
2
2
G1022366en2008.50 Kuga8/2011
412-01- 31
Climate Control
412-01- 31
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
E98183
5.
E98184
Vehicles with automatic transmission
6. General Equipment: Cable Ties
E112626
1
2
1
2
All vehicles
7.Torque: 5Nm
G1022366en2008.50 Kuga8/2011
412-01- 32
Climate Control
412-01- 32
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8.
G1022366en2008.50 Kuga8/2011
412-01-33
Climate Control
412-01- 33
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
1
2
1
11
E77215
E99948

Installation
1.To install, reverse the removal procedure.
2. Coat the O-ring seals on the refrigerant lines.
Material: Compressor Oil - Air Conditioning
(WSH-M1C231-B / 6U7J-M1C231-AA)
refrigerant oil
G1022366en2008.50 Kuga8/2011
412-01- 34
Climate Control
412-01- 34
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Clutch and Clutch Field Coil
General EquipmentPuller
Removal
1. Refer to: Air Conditioning (A/C) Compressor -
2.5L Duratec (147kW/200PS) - VI5 (412-01
Climate Control, Removal and Installation).
2. Torque: 13
Nm
E112210
3.General Equipment: Puller
E112211
4. NOTE: Note the position of the component
before removal.
E112212
Installation
1. NOTE: Make sure that the component is
installed to the position noted before removal.
To install, reverse the removal procedure.
2. Refer to: Air Conditioning (A/C) Clutch Air Gap
Adjustment (412-00 Climate Control System
- General Information, General Procedures).
G1158272en2008.50 Kuga8/2011
412-01- 35
Climate Control
412-01- 35
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Pollen Filter — RHD
Removal
1.
E51159
2.
E101552
3.
E101637
4.
E101638
x3
Installation
1.To install, reverse the removal procedure.
G1066764en2008.50 Kuga8/2011
412-01- 36
Climate Control
412-01- 36
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Blower Motor — RHD(34 374 0)
Special Tool(s)412-131
Remover/Installer, Blower
Engine
E42948
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
2. Torque: 25
Nm
E101389
3.Refer to: Steering Column (211-04 Steering
Column, Removal and Installation).
4. Refer to: Floor Console Extension - Vehicles
With: Center Armrest (501-12 Instrument
Panel and Console, Removal and Installation).
5.
E102293
6. Torque: 25Nm
G1065500en2008.50 Kuga8/2011
412-01- 37
Climate Control
412-01- 37
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E101553
7.
E51159
8.
E101552
9.
E101579
G1065500en2008.50 Kuga8/2011
412-01-38
Climate Control
412-01- 38
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10.
1
3
2
E101554
11. CAUTION: Make sure that the blowermotor and fan assembly is placed on
the bench with the fan pointing
upwards.
Special Tool(s): 412-131
E101555
412-131
Installation
1. NOTE: The component can only be installed in
1 position.
To install, reverse the removal procedure.
G1065500en2008.50 Kuga8/2011
412-01- 39
Climate Control
412-01- 39
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Blower Motor Resistor — Vehicles With: Manual TemperatureControl, RHD(34 382 0)
Removal
1.Refer to: Floor Console Extension - Vehicles
With: Center Armrest (501-12 Instrument
Panel and Console, Removal and Installation).
2.
E102293
3.
E101666
x2
Installation
1. To install, reverse the removal procedure.
G1065567en2008.50 Kuga8/2011
412-01- 40
Climate Control
412-01- 40
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL