air FORD KUGA 2011 1.G Workshop Manual
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Page 147 of 2057
6 X Q O R D G 6 H Q V R U
5 H P R Y D O
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TO MODEL INDEX BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 148 of 2057
Footwell Vent/Duct Blend Door Actuator — RHD(34 591 0)
Removal
1.
Refer to: Floor Console Extension - Vehicles
With: Center Armrest (501-12 Instrument
Panel and Console, Removal and Installation).
2. 3.
Installation
1.
To install, reverse the removal procedure. G1065565en
2008.50 Kuga 8/2011 412-01-78
Climate Control
412-01-78
REMOVAL AND INSTALLATIONTO MODEL INDEX
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Page 149 of 2057
Air Inlet Blend Door Actuator(34 606 0)
Removal
1.
Refer to: Floor Console Extension - Vehicles
With: Center Armrest (501-12 Instrument
Panel and Console, Removal and Installation).
2. 3.
Installation
1.
To install, reverse the removal procedure. G1065557en
2008.50 Kuga 8/2011 412-01-79
Climate Control
412-01-79
REMOVAL AND INSTALLATIONTO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE102293 E100655x3
Page 150 of 2057
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& O L P D W H & R Q W U R O
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
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TO MODEL INDEX
BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 151 of 2057
3 D V V H Q J H U 6 L G H 7 H P S H U D W X U H % O H Q G ' R R U $ F W X D W R U
5 H P R Y D O
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& O L P D W H & R Q W U R O
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
Page 153 of 2057
5.
Installation
1.
To install, reverse the removal procedure. G1065563en
2008.50 Kuga 8/2011 412-01-83
Climate Control
412-01-83
REMOVAL AND INSTALLATIONTO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE100671x3
Page 154 of 2057
SECTION 412-02 Auxiliary Climate Control
VEHICLE APPLICATION:
2008.50 Kuga
PAGE
CONTENTS
DESCRIPTION AND OPERATION
412-02-2
Auxiliary Climate Control (Component Location) ................................................................
412-02-4
Auxiliary Climate Control (Overview) ..................................................................................
412-02-4
Initial start-up of the fuel-fired booster heater .....................................................................
412-02-4
Lockout ...............................................................................................................................
412-02-4
Unlocking the control unit ...................................................................................................
412-02-5
Auxiliary Climate Control (System Operation and Component Description) ......................
412-02-5
System Diagram.................................................................................................................
412-02-12
System Operation ...............................................................................................................
412-02-12
Electric Booster Heater ...................................................................................................
412-02-12
Fuel-fired heater - function diagram................................................................................
412-02-13
Boost heat mode.............................................................................................................
412-02-13
Programmable fuel fired booster heater .........................................................................
412-02-13
Immediate start-up of the booster heater ........................................................................
412-02-13
Programmed start-up of the booster heater ....................................................................
412-02-14
Emergency shutoff ..........................................................................................................
412-02-14
Component Description ......................................................................................................412-02-14Electric Booster Heater...................................................................................................
412-02-14Detailed illustration of fuel-fired heater ...........................................................................
412-02-16Flame sensor..................................................................................................................
412-02-16Overheat Sensor.............................................................................................................
412-02-16ECT.................................................................................................................................
412-02-16Water pump....................................................................................................................
412-02-16Fuel pump.......................................................................................................................
REMOVAL AND INSTALLATION 412-02-17
Auxiliary Coolant Flow Pump ..............................................................................................
412-02-18
Electric Booster Heater .......................................................................................................
412-02-21
Fuel Fired Booster Heater — 2.5L Duratec (147kW/200PS) - VI5 .....................................
412-02-25
Fuel Fired Booster Heater Fuel Pump ................................................................................
DISASSEMBLY AND ASSEMBLY 412-02-26
Fuel Fired Booster Heater .................................................................................................. 412-02-1
Auxiliary Climate Control
412-02-1
.
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Page 156 of 2057
Programmable fuel fired booster heater
Description
Item
Fuel powered booster heater
1
Fresh air inlet
2
Coolant intake
3
Connector for the booster heater
4 Description
Item
Coolant exhaust
5
Fuel intake
6
Holder for the fuel-fired booster heater
7
Exhaust System
8
Coolant Pump
9 G1066978en
2008.50 Kuga 8/2011 412-02-3
Auxiliary Climate Control
412-02-3
DESCRIPTION AND OPERATIONTO MODEL INDEX
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Page 157 of 2057
Auxiliary Climate Control – Overview
Initial start-up of the fuel-fired booster
heater
The fuel-fired booster heater needs to be filled
before being taken into operation for the first time.
Activation of the fuel pump for the fuel-fired booster
heater is controlled by the Ford diagnostic unit.
Lockout
Flame sensor
If the flame goes out independently during
operation of the booster heater, a restart is carried
out. If the booster heater does not ignite within 90
seconds of fuel delivery or if the flame goes out
within 15 minutes of starting, a lockout will be
implemented by the flame sensor.
Lockout can be cancelled by switching the booster
heater off then on again, although this may only
be repeated at most 2 times.
Overheating sensor
In the event of overheating (water shortage, poorly
ventilated coolant circuit), the fuel supply to the
booster heater is interrupted and a lockout occurs.
After the cause of the overheating has been
eliminated, the booster heater can be started again
by switching it off and on, if the coolant temperature
is below 70°C. If the booster heater overheats ten
times in a row, the control unit will be locked.
Unlocking the control unit
Delete the fault memory of the fuel-fired booster
heater after eliminating the cause of the fault using
the Ford diagnostic unit.
G1066980en
2008.50 Kuga 8/2011 412-02-4
Auxiliary Climate Control
412-02-4
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Page 158 of 2057
Auxiliary Climate Control – System Operation and Component
Description
System Diagram G1066982en
2008.50 Kuga 8/2011 412-02-5
Auxiliary Climate Control
412-02-5
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