AIR CON FORD KUGA 2011 1.G Workshop Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2011, Model line: KUGA, Model: FORD KUGA 2011 1.GPages: 2057
Page 1358 of 2057
Component Bleeding
General EquipmentFluid Container
Bleeding
NOTE: Make sure that the vehicle is standing on
a level surface.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
Vehicles with stability assist
2. Bleed the brake system using the
BleedMASTER function in the diagnostic tool.
Vehicles without stability assist
3.
E86914
4. CAUTION: The brake fluid reservoir
must remain full with new, clean brake
fluid at all times during bleeding.
Refer to: Specifications (206-00 Brake System
- General Information, Specifications).
E139915
G1464506en2008.50 Kuga8/2011
206-00- 22
Brake System - General Information
206-00- 22
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Page 1359 of 2057
5.
E139455
6.General Equipment: Fluid Container
E139454
7.Loosen: 180°
G1464506en2008.50 Kuga8/2011
206-00- 23
Brake System - General Information
206-00- 23
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Page 1360 of 2057
E139456
8.Operate the brake pedal fully (pumping brake
fluid and air into the bleed jar) and allow the
brake pedal to return to the rest position. 9.
Continue operating the brake pedal until air-free
fluid is being pumped into the bleed jar.
10. Refer to: Specifications (206-00 Brake System
- General Information, Specifications).
G1464506en2008.50 Kuga8/2011
206-00- 24
Brake System - General Information
206-00- 24
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Page 1363 of 2057
Brake System Bleeding
General EquipmentFluid Container
NOTE: Make sure that the vehicle is standing on
a level surface.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
Vehicles with stability assist
2. Bleed the brake system using the
BleedMASTER function in the diagnostic tool.
Vehicles without stability assist
3.
E86914
4. CAUTION: The brake fluid reservoir
must remain full with new, clean brake
fluid at all times during bleeding.
Refer to: Specifications (206-00 Brake System
- General Information, Specifications).
E139915
G1057428en2008.50 Kuga8/2011
206-00- 27
Brake System - General Information
206-00- 27
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Page 1364 of 2057
5.
E139455
6. CAUTION: Make sure that the pressurewithin the brake system does not
exceed 1 bar.
General Equipment: Fluid Container
E139454
7.Loosen: 180°
G1057428en2008.50 Kuga8/2011
206-00- 28
Brake System - General Information
206-00- 28
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Page 1365 of 2057
E139456
8.Operate the brake pedal fully (pumping brake
fluid and air into the bleed jar) and allow the
brake pedal to return to the rest position. 9.
Continue operating the brake pedal until air-free
fluid is being pumped into the bleed jar.
10. Refer to: Specifications (206-00 Brake System
- General Information, Specifications).
G1057428en2008.50 Kuga8/2011
206-00- 29
Brake System - General Information
206-00- 29
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Page 1368 of 2057
Brake System Draining and Filling(12 154 0; 12 154 4)
General EquipmentFluid Container
Draining
15. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
16.
E86914
17. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
18. On both sides.
E139455
19.On both sides.
General Equipment: Fluid Container
E139454
20.On both sides.
Loosen: 180°
G1420093en2008.50 Kuga8/2011
206-00- 32
Brake System - General Information
206-00- 32
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Page 1373 of 2057
SECTION 206-03 Front Disc Brake
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
REMOVAL AND INSTALLATION
206-03-2
(12 234 0)
Brake Pads ........................................................................\
.............................
206-03-4
(12 243 0)
Brake Caliper ........................................................................\
..........................
206-03-5
Front Brake Flexible Hose ........................................................................\
..........................
206-03-1
Front Disc Brake
206-03- 1
.
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Page 1374 of 2057
Brake Pads(12 234 0)
Special Tool(s)206-005
Retractor, Brake Caliper
Piston
12014
Materials
Specification
Name
WSS-M6C57-A2
Brake Fluid - Super
DOT4
WSS-M12A4-A2 / 1C1J-
19584-BA
Lubricating Paste
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E100314
4. WARNING: The brake caliper housing Torx bolts must not be removed.
CAUTION: Make sure that no load is
placed on the brake hose.
Torque: 28
Nm
E94825
12
3
5.
E100312
6.
E100313
G1001203en2008.50 Kuga8/2011
206-03- 2
Front Disc Brake
206-03- 2
REMOVAL AND INSTALLATION
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Page 1376 of 2057
Brake Caliper(12 243 0)
General EquipmentHose Clamp(s)
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3. General Equipment: Hose Clamp(s)
Loosen: 90°
E94932
4.Refer to: Brake Pads (206-03 Front Disc Brake,
Removal and Installation).
5. Torque: 22,5
Nm
E95017
6. WARNING: Make sure that the brake
hose is not twisted and is correctly
located.
NOTE: This step is only necessary when
installing a new component.
Refer to: Front Brake Flexible Hose (206-03
Front Disc Brake, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
2. Refer to: Brake System Bleeding (206-00 Brake
System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).
G1001204en2008.50 Kuga8/2011
206-03- 4
Front Disc Brake
206-03- 4
REMOVAL AND INSTALLATION
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