AIR CON FORD KUGA 2011 1.G Workshop Manual

Tie Rod End(13 273 0)
Special Tool(s)211-020
Separator, Ball Joint
13006
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. CAUTION: Make sure that the ball joint ball does not rotate.
1. Torque: 69Nm
2. Torque: 48Nm
E69553
2
1
3.Special Tool(s): 211-020
E69554
211-020
4. NOTE: Make sure that the tie rod end is
installed with the same number of turns as when
removed.
E69728
Installation
1. To install, reverse the removal procedure.
2. Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1001768en2008.50 Kuga8/2011
211-03- 2
Steering Linkage
211-03- 2
REMOVAL AND INSTALLATION
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Tie Rod(13 263 0)
Special Tool(s) / General Equipment204-169
Clamping Tool, Boot
Retaining Clamp
14044
211-245
Socket, Steering Gear
Tie-Rod
13025
Vise
Vise Jaw Protectors
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Steering Gear (211-02 Power Steering,
Removal and Installation).
2. NOTE: Make sure that the tie rod end is
installed with the same number of turns as when
removed.
Torque: 69
Nm
TIE0001046
1
2
3. NOTE: Note the position of each component
before removal.
TIE0001041
4.
TIE0001042
5. General Equipment: Vise
General Equipment: Vise Jaw Protectors
TIE0001043
G1058710en2008.50 Kuga8/2011
211-03- 3
Steering Linkage
211-03- 3
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Steering Gear Boot(13 134 0)
Special Tool(s)204-169
Clamping Tool, Boot
Retaining Clamp
14044
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Tie Rod End (211-03 Steering Linkage,
Removal and Installation).
2.
E99467
Installation
1. To install, reverse the removal procedure.
2. Special Tool(s): 204-169
E69906
204-169
3.Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1001769en2008.50 Kuga8/2011
211-03- 5
Steering Linkage
211-03- 5
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SECTION 211-04 Steering Column
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
211-04-2
Steering Column (Overview) ........................................................................\
......................
211-04-2
General overview ........................................................................\
........................................
211-04-3
Steering wheel ........................................................................\
............................................
211-04-3
Extension, steering shaft ........................................................................\
............................
211-04-3
Steering Column ........................................................................\
.........................................
REMOVAL AND INSTALLATION 211-04-4
(13 524 0)
Steering Wheel ........................................................................\
.......................
211-04-5
(13 542 0)
Steering Column ........................................................................\
.....................
211-04-7
Steering Column Shaft ........................................................................\
................................
211-04-1
Steering Column
211-04- 1
.
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Steering wheel
E98657
During removal and installation or renewal of the
steering wheel, pay attention to the following:
• Make sure that the vehicle electrical system isfully depowered and no other power source is
connected.
• The clockspring rotor must not be turned during removal or installation of the steering wheel.
• Secure the clockspring rotor with adhesive tape to the clockspring outer.
• Make sure that the pins of the clockspring are not bent or damaged during installation.
Extension, steering shaft
E98647
1
2
Description
Item
Extension, steering shaft
1
Bolt, steering shaft extension
2
During removal and installation or renewal of
components of the steering shaft extension, pay
attention to the following:
• Make certain that a new steering shaft extension bolt is installed.
• Make sure a new steering column flexible coupling bolt is installed.
Steering Column
E98646
1
2
Description
Item
Steering Column
1
Bolt, steering shaft flexible coupling
2
The following components may be renewed:
• Steering Column
During removal and installation or renewal of
components of the steering column, pay attention
to the following:
• Make sure that the vehicle electrical system is fully depowered and no other power source is
connected.
• Make sure a new steering column flexible coupling bolt is installed.
• Secure the clockspring rotor with adhesive tape to the clockspring outer.
• The clockspring rotor must not be turned during removal or installation of the steering wheel or
the steering column switch unit.
G1030751en2008.50 Kuga8/2011
211-04- 3
Steering Column
211-04- 3
DESCRIPTION AND OPERATION
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Steering Column(13 542 0)
Removal
WARNINGS:
The supplemental restraint system (SRS)
is active for a certain length of time after
the power supply has been disconnected.
Wait for a minimum of 3 minutes before
disconnecting or removing any SRS
components.
Make sure that the vehicle electrical
system is fully depowered and no other
power source is connected.
NOTE: Removal steps in this procedure may
contain installation details.
1. NOTE: Make sure that the road wheels are in
the straight ahead position.
E99259
2. CAUTION: Make sure that the steering wheel lock is engaged.
Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
3. If equipped.
E100834
4.
E95563
5.
E99639
1
2
6.
E99720
G1058718en2008.50 Kuga8/2011
211-04- 5
Steering Column
211-04- 5
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Steering Column Shaft
Removal
WARNINGS:
The supplemental restraint system (SRS)
is active for a certain length of time after
the power supply has been disconnected.
Wait for a minimum of 3 minutes before
disconnecting or removing any SRS
components.
Make sure that the vehicle electrical
system is fully depowered and no other
power source is connected.
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Clockspring (501-20 Supplemental
Restraint System, Removal and Installation).
Refer to: Steering Column Multifunction Switch
LH (211-05 Steering Column Switches,
Removal and Installation).
Refer to: Steering Column Multifunction Switch
RH (211-05 Steering Column Switches,
Removal and Installation).
Refer to: Steering Column Lock Module (211-05
Steering Column Switches, Removal and
Installation).
2. Torque: 30
Nm
E66155
3.Torque: 5Nm
E99641
4.
E99640
5.Torque: 24Nm
E99642
Installation
1.To install, reverse the removal procedure.
G1073504en2008.50 Kuga8/2011
211-04- 7
Steering Column
211-04- 7
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SECTION 211-05 Steering Column Switches
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
211-05-2
Steering Column Switches (Component Location) .............................................................
211-05-3
Steering Column Switches (Overview) ........................................................................\
.......
211-05-3
Switch unit, steering column ........................................................................\
.......................
211-05-3
Clockspring ........................................................................\
.................................................
REMOVAL AND INSTALLATION 211-05-4
Steering Column Lock Module ........................................................................\
...................
211-05-6
Steering Column Multifunction Switch LH ........................................................................\
..
211-05-7
Steering Column Multifunction Switch RH ........................................................................\
..
211-05-1
Steering Column Switches
211-05- 1
.
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Steering Column Switches – Overview
Switch unit, steering column
E98629
1
2
3
4
5
Description
Item
Left-hand switch, steering column
1
Switch unit carrier, steering column
2
Right-hand switch, steering column
3Description
Item
Steering wheel rotation sensor
Refer to: Anti-Lock Control - Stability
Assist (206-09 Anti-Lock Control -
Stability Assist, Description and
Operation).
4
Clockspring
5
Clockspring
The clockspring is designed to carry signals
between the RCM and the driver air bag module.
The clockspring is installed on the steering column,
and consists of fixed and moving parts connected
by a coiled Mylar tape with internal conducting
tracks. The Mylar tape is able to 'wind up' and
'unwind' as the steering wheel is rotated,
maintaining electrical contact at all times between
the RCM and the driver air bag module. During removal and installation or renewal of the
clockspring, pay attention to the following:
• Before installation of the clockspring, it must be
aligned according to the installation instructions.
• Make sure that the vehicle electrical system is fully depowered and no other power source is
connected.
• Secure the clockspring rotor with adhesive tape to the clockspring outer.
• The clockspring rotor must not be turned during removal or installation of the steering wheel or
the steering column switch unit.
G1030755en2008.50 Kuga8/2011
211-05- 3
Steering Column Switches
211-05- 3
DESCRIPTION AND OPERATION
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Steering Column Lock Module
General EquipmentFord approved diagnostic tool
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1.
E99717
1
2
3
2. Refer to: Floor Console (501-12 Instrument
Panel and Console, Removal and Installation).
3.
E99718
4.
E99719
5.
E99720
6.
E99721
x2
Installation
1. To install, reverse the removal procedure.
G1058706en2008.50 Kuga8/2011
211-05- 4
Steering Column Switches
211-05- 4
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL