fuel cap release FORD KUGA 2011 1.G Workshop Manual

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In addition the new instrument cluster will require
the original odometer value to be entered.
After the installation and configuration of a new
instrument cluster. The passive anti-theft system
(PATS) will require programming by selecting the
Security Access routine on the Ford approved
diagnostic tool.
G1054964en
2008.50 Kuga 8/2011 413-01-8
Instrument Cluster
413-01-8
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

38.
E67408
39. WARNING: Be prepared to collectescaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E68475
41. General Equipment: Hose Clamp
Remover/Installer
E112312
42.
E66479
G1191240en2008.50 Kuga8/2011
303-01- 70
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
70
REMOVAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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E65220
37.40.
E68429

Description
Item
Latch mechanism
1
Housing, capless fuel filler pipe
2
Overflow
3Description
Item
Gasket
4
Filler nozzle
5
A spring-loaded fuel filler door closes off the upper
end of the fuel tank filler pipe in place of the filler
cap. The spring-loaded fuel filler door features a
latching mechanism. The release mechanism is
matched to the size of the filler nozzle. If the correct
filler nozzle is inserted, the release lugs are pushed
back. This releases the slide which can move
upwards and opens the way to the spring-loaded
fuel filler door for the filler nozzle.
G1090887en2008.50 Kuga8/2011
310-01- 7
Fuel Tank and Lines
310-01- 7
DESCRIPTION AND OPERATION
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7.Torque: 15Nm
x4x4
E104227
8.Refer to: Fuel Tank Draining (310-00 Fuel
System - General Information, General
Procedures).
Vehicles with fuel fired booster heater
9.
E113924
10.
E113925
11. WARNING: Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
x2x2
E113944
All vehicles
12. WARNING: Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E113945
13. Torque: 30Nm
x4x4
E104228
G1175018en2008.50 Kuga8/2011
310-01- 9
Fuel Tank and Lines
310-01- 9
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

14.
E104859
x2
15. WARNING: Be prepared to collectescaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
x2x2
E113946
16.
E104642
x2
Vehicles with fuel fired booster heater
NOTE:This step is only necessary when installing
a new component.
17. WARNING: Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E113927
All vehicles
NOTE: This step is only necessary when installing
a new component.
18. Refer to: Fuel Pump and Sender Unit - 2.5L
Duratec (147kW/200PS) - VI5 (310-01 Fuel
Tank and Lines, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
G1175018en2008.50 Kuga8/2011
310-01- 10
Fuel Tank and Lines
310-01- 10
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.Special Tool(s): 310-210
Torque: 1
10Nm
310-210
x2
310-210
x2
E116489
Vehicles with fuel fired booster heater
7.Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E112978
8. CAUTION: Take extra care when handling the component terminals.
Special Tool(s): 310-210
Torque: 1
10Nm
310-210
x2
310-210
x2
E116490
1
All vehicles
9. CAUTION: Take extra care not todamage the fuel tank level sensor float
and arm.
E112979
10. WARNING: Be prepared to collectescaping fluid.
CAUTION: Use suitable paper to absorb
any escaping fluid.
Drain ther reservoir.
General Equipment: Fluid Container
E114482
Vehicles with fuel fired booster heater
NOTE: This step is only necessary when installing
a new component.
G1000791en2008.50 Kuga8/2011
310-01- 19
Fuel Tank and Lines
310-01- 19
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL