check engine FORD MONDEO 2006 2.G Owner's Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: MONDEO, Model: FORD MONDEO 2006 2.GPages: 198, PDF Size: 4.69 MB
Page 137 of 198

Downloaded from www.Manualslib.com manuals search engine FUEL CUT-OFF SWITCH
Vehicles with a Duratecengine
The fuel supply may be cut off as aresult of an accident or suddenvibrations (e.g. collision whenparking).
The switch is located in the side panelin front of the left-hand door. Thebutton will be raised when the switchis activated.
Resetting the switch
WARNING
Do not reset the fuel cut-offswitch if you see or smell leakingfuel.
•Turn the ignition switch to position0.
•Check fuel system for leaks.
•If no fuel leak is apparent, resetthe switch by pushing in thebutton (see illustration).
•Turn the ignition switch to positionII. After a few seconds return thekey to position I.
•Make a further check for leaks inthe fuel system.
INSPECTING SAFETY
SYSTEM COMPONENTS
Seat belts
Belts subjected to strain − as a resultof an accident − should be renewedand the anchorages checked by anexpert.
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Status after a collisionE72531
Page 138 of 198

Downloaded from www.Manualslib.com manuals search engine FUSE BOX LOCATIONS
WARNING
Any improper alterations to theelectrical or fuel system canendanger the safety of the vehicle asthey could constitute a fire hazard orcause engine damage. Have anywork involving these systems or thereplacement of relays or high currentcarrying fuses carried out by anexpert.
Auxiliary fuse boxA
Central fuse boxB
Auxiliary fuse box
To check or replace a fuse, first pulloff the battery cover 1. Then removethe cover of the fuse box 2 byreleasing the catch and lifting up.
You will find the fuse chart inside thefuse box cover.
Central fuse box
Left-hand drive
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FusesE72532 E72534 E72535
Page 146 of 198

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
WARNINGS
The electronic ignition systemworks with high voltage. Nevertouch these components with theengine running or the ignitionswitched on.
The ignition must be switchedoff before working in the enginecompartment. Under some operatingconditions, the cooling system fanmay continue to run for severalminutes after the engine has beenswitched off. This is quite normal.Take care not to get any fingers orclothing such as ties or scarvescaught in the fan.
•Check and top up fluid levelsregularly.
•Check tyre pressure.
•Check brakes and lamps areoperating correctly.
•Check warning and indicatorlamps.
Every day check
•Operation of all exterior andinterior lamps and make sure thatall lenses are clean.
When filling up check
•Engine oil level
•Brake fluid level
•Washer fluid level
•Tyre pressures and condition (onlywhen cold)
Once a month check
•Coolant level (engine cold)
•Assemblies, pipes, hoses andreservoirs for leaks
•Power steering fluid level
•Operation of the air conditioning
•Operation of the parking brake
•Operation of the horn
144
Maintenance
Page 151 of 198

Downloaded from www.Manualslib.com manuals search engine OPENING AND CLOSING
THE BONNET
Opening the bonnet
WARNING
Remove the key immediatelyafter opening the bonnet.
The bonnet must be opened fromthe outside.
Swivel the Ford badge in the radiatorgrille to the side. Insert the key in thelock on the radiator grille.
Turn the key first anticlockwise 1.Raise the bonnet slightly and turn thekey fully clockwise 2 to open thebonnet. It is held by gas filled liftcylinders.
Closing the bonnet
To close, lower the bonnet and allowit to drop into the catch for the last20 – 30 cm.
Always check to ensure that thebonnet lock is fully engaged.
ENGINE OIL CHECK
WARNING
Do not use oil additives or otherengine treatments. They areunnecessary and could, undercertain conditions, lead to enginedamage which is not covered byFord Warranty.
The oil consumption of new enginesreaches the normal value only afterapproximately 5 000 km (3 000miles).
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MaintenanceE73406 E73407
Page 152 of 198

Downloaded from www.Manualslib.com manuals search engine Make sure the vehicle is standing onlevel ground. Check the engine oilbefore starting the engine. If theengine was running, switch it off andwait some minutes for the engine oilto flow back into the sump beforechecking it. Pull out the dipstick, wipeit with a clean, non-fluffy cloth,re-insert it completely and pull it outonce more.
If the level is between the marks,there is no need to refill. Hot oil mayexceed the MAX mark by a fewmillimetres due to thermal expansion.
If the level is at the MIN mark, refillusing only engine oil meeting theFord specification. Approximately0.5-1.5 litres (depending on engine)of engine oil will raise the level of theoil film on the dipstick from the MINto the MAX mark.
Duratec-HE/SCiA
Duratec-VE/STB
Duratorq-TDDi/TDCiC
Top up to only the upper mark (MAX).
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MaintenanceE73412
Page 153 of 198

Downloaded from www.Manualslib.com manuals search engine Engine oil filler cap
To open, turn anti-clockwise and pullup. Do not open the cap while theengine is running.
To close, turn the cap clockwise untilit clicks.
Engine oil change
Use Ford/Motorcraft Formula ESAE 5W-30 engine oil. Alternativeengine oils with the viscosity SAE5W-30 meeting the requirementsof Ford SpecificationWSS-M2C913-B may also beused.
Engine oil top-up
If you are unable to find an oil thatmeets any of these specifications,you must use an oil of the viscositySAE 5W-30, SAE 10W-40 or SAE5W-40, according to outsidetemperatures, meeting therequirements of either ACEA A1/B1or ACEA A3/B3 specifications. Useof these oils may result in longercranking periods, reduced engineperformance, reduced fuel economy,and increased emission levels.
ENGINE COOLANT
CHECK
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MaintenanceE73413 E73415
Page 154 of 198

Downloaded from www.Manualslib.com manuals search engine WARNING
To avoid scalding, never removethe cap from the coolantreservoir when the engine is hot. Donot restart the engine until theproblem has been eliminated.
The coolant level is visible throughthe translucent reservoir. The coolantlevel should be between the MINand the MAX mark when the engineis cold. Hot coolant expands andmay, therefore, extend beyond theMAX mark.
WARNING
Take great care when addingcoolant. Avoid spillage on anypart of the engine.
The coolant should be added whenthe engine is cold. If coolant has tobe added when the engine is hot, firstwait 10 minutes for the engine tocool. Unscrew the cap slowly. Anypressure will escape while you areturning the cap. Fully remove the cap.
WARNING
Do not allow this fluid to makecontact with the skin or eyes. Ifthis should happen rinse the affectedareas immediately with plenty ofwater and contact your doctor.
When the vehicle is new, the coolingsystem is filled with coolant whichoffers anti−freeze protection downto approximately –25 ºC.
Add coolant that meets the FordSpecification.
AUTOMATIC
TRANSMISSION FLUID
CHECK
Your dealer checks the fluid level inthe automatic transmission whencarrying out routine maintenancework on your vehicle.
BRAKE AND CLUTCH
FLUID CHECK
WARNING
Do not allow this fluid to makecontact with the skin or eyes. Ifthis should happen rinse the affectedareas immediately with plenty ofwater and contact your doctor.
Brake and clutch fluid systems aresupplied from the same reservoir.
The level of the fluid must bebetween the MIN and MAX markson the side of the reservoir.
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MaintenanceE73414
Page 155 of 198

Downloaded from www.Manualslib.com manuals search engine POWER STEERING FLUID
CHECK
The fluid level should come up to theMAX mark when the engine is cold.
If it drops below the MIN mark, topup with the specified fluid.
WASHER FLUID CHECK
Front and rear washer systems aresupplied from the same reservoir.The reservoir is located behind theright-hand headlamp.
Replace the cap securely aftertopping up.
Washer jets
To ensure the system functionsproperly, keep the washer jets freeof snow and ice.
Switching on the heated windscreendefrosts both the windscreen andthe front washer jets.
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MaintenanceE73416 E73422
Page 159 of 198

Downloaded from www.Manualslib.com manuals search engine WARNING
Do not attempt to repair orlubricate retractor or bucklemechanisms or to modify the beltsin any way.
Periodically check the belts fordamage or fraying.
Use interior cleaner or clean warmwater. Dry naturally, away fromartificial heat.
Do not use chemical cleaners, boilingwater, bleach, or dye. Do not allowmoisture to penetrate the seat beltretractor mechanism.
REPAIRING MINOR PAINT
DAMAGE
WARNING
To retain vehicle warranty onpaintwork, remove apparentlyharmless looking but oftenaggressive particles from thepaintwork immediately − e.g. birddroppings, tree resins, insectremains, tar spots, road salt andindustrial fall-out.
Paint damage from road chippingsor minor scratches can be dealt withusing aerosol paint spray or touch-uppaint. Observe the applicationinstruction on each product. The FordAccessory range is recommended.
157
Vehicle care
Page 160 of 198

Downloaded from www.Manualslib.com manuals search engine BATTERY CARE
The battery requires very littlemaintenance. The fluid level ischecked regularly during the routineservice inspections.
USING BOOSTER
CABLES
Connect batteries with only the samenominal voltage (12 volts). Usebooster cables with insulated clampsand adequate size cable. Do notdisconnect the battery from thevehicle’s electrical system.
To connect the boostercables
Flat batteryA
Booster batteryB
•Position the vehicles so that theydo not touch one another.
•Switch off the engine and anyelectrical equipment.
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Vehicle batteryE73405