service FORD MUSTANG 2000 4.G Service Manual

MOTORCRAFT PART NUMBERS
Component 3.8L OHV V6 engine 4.6L SOHC V8 engine
Air filter element FA-1611 FA-1634
Fuel filter FG-800AFG-986 FG-800AFG-986
Battery BXT-59 BXT-59
Oil filter FL-400S FL-820S
PCV valve EV-152 EV-98
Spark plugs* AWSF-42EE** AWSF-32P
* Refer to Vehicle Emissions Control Information (VECI) decal for
spark plug gap information.
**If a spark plug is removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the same service part number suffix letter as shown on the
engine decal.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L (5.0 quarts)
Engine coolant
1Premium Engine
Coolant3.8L OHV V6
engine11.2L
(11.8 quarts)
4.6L SOHC V8
engine13.3L
(14.1 quarts)
Power steering
fluidMotorcraft
MERCONtAT F3.8L OHV V6
engineKeep in FULL
HOT range on
dispstick
4.6L SOHC V8
engineFill to between
MIN and MAX
lines on reservoir
Rear axle
lubricant
2Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant7.5 inch axle 1.5L (3.25 pints)
8.8 inch axle 1.7L (3.75 pints)
Fuel tank N/A All 59.4L
(15.7 gallons)
Capacities and specifications
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Fluid Ford Part Name Application Capacity
Transmission fluid
3Motorcraft
MERCONtVATFAutomatic with
3.8L OHV V6
engine13.1L
(13.9 quarts)4
Automatic with
4.6L SOHC V8
engine12.0L
(12.8 quarts)4
Motorcraft
MERCONtAT FManual with 3.8L
OHV V6 engine2.6L (5.6 pints)5
Manual with 4.6L
SOHC V8 engine3.1L (6.6 pints)5
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 3.8L (4.0 quarts)
1Use Ford Premium Engine Coolant (green in color). DO NOT USE
Ford Extended Life Engine Coolant (orange in color). Refer to
Adding engine coolant, in the Maintenance and Care chapter.
2Rear axle lubricants do not need to be checked or changed unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time
the rear axle has been submerged in water. Fill 6 mm to 14 mm (1/4
inch to 9/16 inch) below bottom of fill hole. Add 118 ml (4 oz.) of
Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford
specification EST-M2C118±A for complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is used.
Transmission fluid requirements are indicated on the dipstick or on
the dipstick handle. MERCONtand MERCONtV are not
interchangeable. DO NOT mix MERCONtand MERCONtV. Refer to
your Scheduled Maintenance Guide to determine the correct service
interval.
4Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
Capacities and specifications
192

1Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete
refill of Traction-Lok axles.
Ford design rear axles contain a synthetic lubricant that does not
require changing unless the axle has been submerged in water.
2Ensure the correct automatic transmission fluid is used.
Transmission fluid requirements are indicated on the dipstick or on
the dipstick handle. MERCONtand MERCONtV are not
interchangeable. DO NOT mix MERCONtand MERCONtV. Refer to
your Scheduled Maintenance Guide to determine the correct service
interval.
ENGINE DATA
Engine 3.8L OHV V6 engine 4.6L SOHC V8 engine
Cubic inches 232 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-00.056 inch)1.3-1.4 mm
(0.052-00.056 inch)
Ignition system EDIS Coil on plug
Compression ratio 9.4:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Coupe mm (in) Convertible mm (in)
(1) Overall length 4 653.3 (183.2) 4 653.3 (183.2)
(2) Overall width 1 856.7 (73.1) 1 856.7 (73.1)
(3) Overall height 1 348.7 (53.1) 1 351.3 (53.2)
(4) Wheelbase 2 573.0 (101.3) 2 573.0 (101.3)
(5) Track - Front 1 534.2 (60.4)
11 534.2 (60.4)1
(5) Track - Rear 1 539.2 (60.6)21 539.2 (60.6)2
11 521.5 mm (59.9 in) for Mustang GT21 526.5 mm (60.1 in) for Mustang GT
Capacities and specifications
194

Ford Extended Service Plan
You can get more protection for your new car or
light truck by purchasing Ford Extended Service
Plan (Ford ESP) coverage. Ford ESP is an optional
service contract which is backed by Ford Motor
Company or Ford Motor Service Company (in the
U.S.) and Ford of Canada (in Canada). It provides
the following:
²benefits during the warranty period depending on
the plan you purchase (such as: reimbursement
for rentals; coverage for certain maintenance and
wear items)
²protection against repair costs after your Bumper
to Bumper Warranty expires
You may purchase Ford ESP from any participating
Ford and Lincoln/ Mercury and Ford of Canada
dealer. There are several plans available in various
time, distance and deductible combinations which
can be tailored to fit your own driving needs. Ford
ESP also offers reimbursement benefits for towing
and rental coverage. (In Hawaii, rules vary. See your
dealer for details.)
When you buy Ford ESP, you receive Peace-of-Mind
protection throughout the United States and Canada,
provided by a network of more than 5,000
participating Ford or Lincoln/Mercury and Ford of
Canada dealers.
If you did not take advantage of the Ford Extended
Service Plan at the time of purchasing your vehicle,
you may still be eligible. Please contact your dealer
for further information. Since this information is
subject to change, please ask your dealer for
complete details about Ford Extended Service Plan
coverage options.
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Getting the service you need
At home
Ford Motor Company and Ford of Canada have
authorized dealerships to service your vehicle. When
you need warranty repairs your selling dealer would
like you to return to it for that service, but you may
also take your vehicle to another Ford Motor
Company or Ford of Canada dealership authorized
for warranty repairs. Certain warranty repairs
require special training though, so not all dealers are
authorized to perform all warranty repairs. That
means that depending on the warranty repair
needed, the vehicle may need to be taken to another
dealer. If a particular dealership can not assist you,
then contact the Customer Assistance Center.
If you have questions or concerns, or are unsatisfied
with the service you are receiving, follow these
steps:
1. Contact your Sales Representative or Service
Advisor at your selling/servicing dealership.
2. If your inquiry or concern remains unresolved,
contact the Sales Manager or Service Manager at the
dealership.
3. If the inquiry or concern cannot be resolved at
the dealership level, please contact the Ford
Customer Assistance Center.
Ford Motor Company and Ford of Canada
dealerships also carry quality parts and accessories,
providing you with equipment reliability.
Away from home
If you own a Ford or Mercury vehicle and are away
from home when your vehicle needs service, or if
you need more help than the dealership could
provide, after following the steps described above,
contact the Ford Customer Assistance Center to find
an authorized dealership to help you. In the United
States:
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198

Ford Motor Company
Customer Assistance Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
1-800-392-3673 (FORD)
(TDD for the hearing impaired: 1-800-232-5952)
In Canada:
Customer Assistance Centre
Ford Motor Company of Canada, Limited
P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD)
If you own a Lincoln vehicle and are away from home
when your vehicle needs service, or if you need more
help than the dealership could provide, after following
the steps described above, contact the Ford
Customer Assistance Center to find an authorized
dealership to help you. In the United States:
Ford Motor Company
Customer Assistance Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
1-800-521-4140
(TDD for the hearing impaired: 1-800-232-5952)
In Canada:
Customer Assistance Centre
Ford Motor Company of Canada, Limited
P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD)
In order to help you service your Ford or Lincoln
Mercury vehicle, please have the following
information available when contacting a Customer
Assistance Center:
²Your telephone number (home and business)
²The name of the dealer and the city where the
dealership is located
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²The year and make of your vehicle
²The date of vehicle purchase
²The current odometer reading
²The vehicle identification number (VIN)
If you still have a complaint involving a warranty
dispute, you may wish to contact the Dispute
Settlement Board (U.S.) or the Mediation/Arbitration
Program (Canada).
In some states (in the U.S.) you must directly notify
Ford in writing before pursuing remedies under your
state's warranty laws. Ford is also allowed a final
repair attempt in some states.
In the United States, a warranty dispute must be
submitted to the Dispute Settlement Board before
taking action under the Magnuson-Moss Warranty
Act, or to the extent allowed by state law, before
pursuing replacement or repurchase remedies
provided by certain state laws. This dispute handling
procedure is not required prior to enforcing state
created rights or other rights which are independent
of the Magnuson-Moss Warranty Act or state
replacement or repurchase laws.
THE DISPUTE SETTLEMENT BOARD
(U.S. ONLY)
The Dispute Settlement Board is:
²an independent, third-party arbitration program
for warranty disputes
²available free to owners and lessees of qualifying
Ford Motor Company vehicles
The Dispute Settlement Board may not be available
in all states. Ford Motor Company reserves the right
to change eligibility limitations, modify procedures
and/or to discontinue this service without notice and
without incurring obligations per applicable state
law.
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What kinds of cases does the Board review?
Unresolved warranty repair concerns or vehicle
performance as designed concerns on Ford and
Lincoln Mercury cars and Ford and Lincoln Mercury
light trucks which are within the terms of any
applicable written new vehicle warranty are eligible
for review, except those involving:
²a non-Ford product
²a non-Ford dealership
²sales disputes between customer and dealer
except those associated with warranty repairs or
concerns with the vehicle's performance as
designed
²a request for reimbursement of consequential
expenses unless a service or product concern is
being reviewed
²items not covered by the New Vehicle Limited
Warranty (including maintenance and wear items)
²alleged personal injury/property damage claims
²cases currently in litigation
²vehicles not used primarily for family, personal or
household purposes (except in states where the
Dispute Settlement Board is required to review
commercial vehicles)
²vehicles with non-U.S. warranties
Concerns are ineligible for review if the New Vehicle
Limited Warranty has expired at receipt of your
application and, in certain states eligibility is
dependent upon the customer's possession of the
vehicle.
Eligibility may differ according to state law. For
example, see the unique brochures for California,
West Virginia, Georgia and Wisconsin
purchasers/lessees.
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²the name of the dealer(s) who sold or serviced
the vehicle
²a brief description of your unresolved concern
²a brief summary of the action taken by the
dealer(s) and Ford Motor Company
²the names (if known) of all the people you
contacted at the dealership(s)
²a description of the action you expect to resolve
your concern
You will receive a letter of explanation if your
application does not qualify for Board review.
Oral presentations
If you would like to make an oral presentation,
indicate YES to question #6 on the application.
While it is your right to make an oral presentation
before the Board, this is not a requirement and the
Board will decide the case whether or not an oral
presentation is made. Oral presentation may be
requested by the Board as well.
Making a decision
Board members review all available information
related to each complaint, including oral
presentations, and arrive at a fair and impartial
decision. Board review may be terminated at any
time by either party.
Every effort is made to decide the case within 40
days of the date that all requested information is
received by the Board. Since the Board generally
meets once a month, it may take longer for the
Board to consider some cases.
After a case is reviewed, the Board mails you a
decision letter and a form on which to accept or
reject the Board's decision. The decisions of the
Board are binding on Ford (and, in some cases, on
the dealer) but not on consumers who are free to
pursue other remedies available to them under state
or federal law.
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To Request a DSB Brochure/Application
For a brochure/application, speak to your dealer or
write/call to the Board at the following
address/phone number:
Dispute Settlement Board
P.O. Box 5120
Southfield, MI 48086±5120
1±800±428±3718
You may also contact the North American Customer
Assistance Center at 1-800-392-3673 (Ford), TDD
for the hearing impaired: 1-800-232-5952 or by
writing to the Center at the following address:
Ford Motor Company
Customer Assistance Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
UTILIZING THE MEDIATION/ARBITRATION
PROGRAM (CANADA ONLY)
In those cases where you continue to feel that the
efforts by Ford and the dealer to resolve a
factory-related vehicle service concern have been
unsatisfactory, Ford of Canada participates in an
impartial third party mediation/arbitration program
administered by the Canadian Motor Vehicle
Arbitration Plan (CAMVAP).
The CAMVAP program is a straight-forward and
relatively speedy alternative to resolve a
disagreement when all other efforts to produce a
settlement have failed. This procedure is without
cost to you and is designed to eliminate the need for
lengthy and expensive legal proceedings.
In the CAMVAP program, impartial third-party
arbitrators conduct hearings at mutually convenient
times and places in an informal environment. These
impartial arbitrators review the positions of the
parties, make decisions and, when appropriate,
render awards to resolve disputes. CAMVAP
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