lock FORD MUSTANG 2002 4.G Workshop Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2002, Model line: MUSTANG, Model: FORD MUSTANG 2002 4.GPages: 264, PDF Size: 2.56 MB
Page 172 of 264

1. Park on a level
surface, activate hazard
flashers and set
parking brake.
2. Place gearshift lever
in P (Park) or R (manual transmission), turn engine
OFF, and block the diagonally opposite wheel.
3. Remove the spare
tire, jack and lug
wrench.
4. Remove the center
ornament (if equipped)
from the wheel. Loosen
each wheel lug nut
one-half turn
counterclockwise but
do not remove them
until the wheel is
raised off the ground.
5. Put the jack in the
jack notch next to the
tire you are changing.
Turn the jack handle
clockwise until the
wheel is completely off
the ground.
Roadside Emergencies
172
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Never use the rear
differential as a
jacking point.
To lessen the
risk of personal
injury, do not put any
part of your body
under the vehicle
while changing a tire.
Do not start the
engine when your
vehicle is on the jack.
The jack is only
meant for changing
the tire.
6. Remove the lug nuts with the lug wrench.
7. Replace the flat tire with the spare tire, making
sure the valve stem is facing outward. Reinstall lug
nuts until the wheel is snug against the hub. Do not
fully tighten the lug nuts until the wheel has been
lowered.
If you are using the temporary tire, the lug nut
washers will not appear to be flush with the rim.
This is normal only when using the temporary spare
tire.
8. Lower the wheel by turning the jack handle
counterclockwise.
9. Remove the jack and
fully tighten the lug
nuts in the order
shown.
10.
Put flat tire, wheel
ornament (if equipped),
jack and lug wrench
away. Make sure jack is
fastened so it does not rattle when you drive.
11. Unblock the wheels.
1
4 3
2 5
Roadside Emergencies
173
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Anti-theft lug nuts (if equipped)
If your vehicle is equipped with this feature, one of
the lug nuts on each wheel must be removed and
replaced with a special key. The key and registration
card are attached to the lug wrench and stored with
the spare tire. If you lose the key, send the
registration card to the manufacturer (not the
dealer) to get a replacement key. If the lug
wrench/lug nut key assembly is lost, see your
nearest Ford or Lincoln Mercury dealer who has
access to the master set of keys.Do not use an
impact wrench with the anti-theft key.
To remove the
anti-theft lug nut:
1. Insert the key over
the locking lug nut.
Make sure you hold the key square to the lug nut. If
you hold the key at an angle, you could damage the
key and the lug nut.
2. Place the lug nut wrench over the lug nut key and
apply pressure on the key with the wrench.
3. Turn the wrench in a counterclockwise direction
to remove the lug nut.
To install the anti-theft lug nut:
1. Insert the key over the locking lug nut.
2. Place the lug nut wrench over the lug nut key and
apply pressure on the key with the wrench.
3. Install the lug nut by turning the wrench
clockwise.
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if
exposed to flames, sparks, or lit cigarettes. An
explosion could result in injury or vehicle damage.
Batteries contain sulfuric acid which can
burn skin, eyes, and clothing, if contacted.
Roadside Emergencies
174
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Do not use hydrofluoric acid-based or high
caustic-based wheel cleaners, steel wool, fuels
or strong household detergents for soiled
wheel rims and covers.
Never apply any cleaning chemical to hot or warm
wheel rims or covers.
Clean wheel rims and covers with Detail Wash
(ZC-3±A), which is available from your authorized
Ford, Lincoln or Mercury dealer. Spray cleaner on
cool wheel rims or covers and allow to set for 2±5
minutes. Agitate the area with a sponge and rinse off
with plenty of water.
Use Extra Strength Tar and Road Oil Removal
(B7A-19520±AA), available from your authorized
Ford, Lincoln or Mercury dealer, in order to remove
tar and grease from wheel rims and covers.
CLEANING THE ENGINE
Engines are more efficient when they are clean
because grease and dirt buildup keep the engine
warmer than normal. When washing:
²The engine must be cool to the touch before
spraying with water.
²Never spray a hot engine with cold water, as
damage to the engine block or engine
components may occur.
²Use caution when using a self-serve power washer
(1000psi maximum pressure) to clean the engine,
as the high-pressure fluid could penetrate the
sealed parts and cause damage.
²Never apply anything to any exposed belts in
the engine compartment, including belt
dressing.
For general cleaning of the engine and engine
compartment, spray Engine Shampoo and Degreaser
(F4AZ-19A536±A) on all parts that require cleaning
and pressure rinse the area with cool water.
Cleaning
194
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2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from
moving unexpectedly.
²Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1
(First).
3. Turn off the engine and remove the key.
4. Block the wheels to prevent the vehicle from
moving unexpectedly.
Working with the engine on
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is
securely latched in P (Park).
2. Block the wheels to prevent the vehicle from
moving unexpectedly.
Note:Do not start your engine with the air cleaner
removed and do not remove it while the engine is
running.
²Manual transmission:
1. Set the parking brake, depress the clutch and
place the gearshift in neutral.
2. Block the wheels to prevent the vehicle from
moving unexpectedly.
Note:Do not start your engine with the air cleaner
removed and do not remove it while the engine is
running.
The cooling fan is automatic and may come
on at any time. Always disconnect the
negative terminal of the battery before working
near the fan.
Maintenance and Specifications
202
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4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the
filler cap clockwise 1/4 of a turn until three clicks
are heard or until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the
vehicle with the engine oil level indicator
and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this
certification trademark.
SAE 5W-20 engine oil is recommended.
Only use oils ªCertified For Gasoline Enginesº by the
American Petroleum Institute (API). Use Motorcraft
or an equivalent oil meeting Ford specification
WSS-M2C153±H.SAE 5W-20 oil provides
optimum fuel economy and durability
performance meeting all requirements for your
vehicle's engine.
Do not use supplemental engine oil additives, oil
treatments or engine treatments. They are
unnecessary and could, under certain conditions,
lead to engine damage which is not covered by your
warranty.
Change your engine oil and filter according to the
appropriate schedule listed in the scheduled
maintenance guide.
Ford production and aftermarket (Motorcraft) oil
filters are designed for added engine protection and
long life. If a replacement oil filter is used that does
not meet Ford material and design specifications,
start-up engine noises or knock may be experienced.
Maintenance and Specifications
209
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To begin this process:
1. With the vehicle at a complete stop, set the
parking brake.
2. Put the gearshift in P (Park) (automatic
transmission) or the neutral position (manual
transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating
temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for
at least one minute.
6. Drive the vehicle to complete the relearning
process.
²The vehicle may need to be driven 16 km
(10 miles) or more to relearn the idle and fuel
trim strategy.
²If you do not allow the engine to relearn its
idle trim, the idle quality of your vehicle may
be adversely affected until the idle trim is
eventually relearned.
When the battery is disconnected or a new battery
installed, the transmission must relearn its adaptive
strategy. As a result of this, the transmission may
shift firmly. This operation is considered normal and
will not affect function or durability of the
transmission. Over time the adaptive learning
process will fully update transmission operation to
its optimum shift feel.
If the battery has been disconnected or a new
battery has been installed, the clock and the preset
radio stations must be reset once the battery is
reconnected.
Maintenance and Specifications
212
Page 217 of 264

If you must remove the pressure relief cap or
radiator cap (depending upon engine application),
follow these steps to avoid personal injury:
1. Before you remove the cap, turn the engine off
and let it cool.
2. When the engine is cool, wrap a thick cloth
around the cap. Slowly turn cap counterclockwise
until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been
released, use the cloth to turn it counterclockwise
and remove the cap.
Engine coolant refill procedure-3.8L V6 engine
Note:Use the following procedure when refilling the
cooling system of a vehicle equipped with a 3.8L V6
engine. Failure to follow this warning may result in
damage to the engine and engine cooling system.
The following procedure should be used when
refilling the cooling system of a 3.8L V6 engine after
it has been drained or become extremely low.
1. Remove the cap
from the engine
coolant reservoir.
2. Open the cooling
system vent plug.
3. Remove the radiator
cap as previously
outlined.
4. Add a50/50 mixtureof engine coolant and
distilled water to the radiator until full.
5. Add a50/50 mixtureof engine coolant and
distilled water to the engine coolant reservoir until
the coolant level is at the ªcold fill levelº as listed on
the reservoir.
6. Close the cooling system vent plug.
7. Reinstall the engine coolant reservoir cap.
2
31
Maintenance and Specifications
217
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Use the following guidelines to avoid static build-up
when filling an ungrounded fuel container:
²Place approved fuel container on the ground.
²DO NOT fill a fuel container while it is in the
vehicle (including the cargo area).
²Keep the fuel pump nozzle in contact with the
fuel container while filling.
²DO NOT use a device that would hold the fuel
pump handle in the fill position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with
a 1/8 turn on/off feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8
of a turn until it stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with
the notches on the filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it
stops.
ªCheck Fuel Capº illuminates when the ignition is
turned to the ON position to ensure your bulb is
working. When this light turns on, check the fuel
filler cap. Continuing to operate the vehicle with the
Check Fuel Cap light on, can activate the Service
Engine Soon warning. When the fuel filler cap is
properly re-installed, the light(s) will turn off after a
period of normal driving.It may take a long
period of time for the system to detect an
improperly installed fuel filler cap.
If you must replace the fuel filler cap, replace
it with a fuel filler cap that is designed for
your vehicle. The customer warranty may be
void for any damage to the fuel tank or fuel
system if the correct genuine Ford or
Motorcraft fuel filler cap is not used.
Maintenance and Specifications
224
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Item Ford part
nameFord part
numberFord
specification
Engine oil Motorcraft
SAE 5W-20
Super
Premium
Motor OilXO-5W20-QSP WSS-
M2C153-H
with API
Certification
Mark
Lock
cylindersPenetrating
and Lock
LubricantMotorcraft
XL-1none
Power
steering fluid
and
convertible
top fluid (if
equipped)Motorcraft
MERCONt
AT FXT-2-QM MERCONt
Rear Axle
LubricantMotorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant
1
XY-80W90-QL WSP-
M2C197-A
Motorcraft
SAE 75W-140
Synthetic
Rear Axle
LubricantXY-75W140-QL WSP-
M2C192-A
Automatic
transmission
fluidMotorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
3.8L Manual
transmission
fluidMotorcraft
MERCONt
AT FXT-2-QDX MERCONt
4.6L Manual
transmission
fluidMotorcraft
Synthetic
MERCONt
AT FXT-2±QSM MERCONt
and
ESR-M2C163-
A2
Disc brake
caliper railsMotorcraft
Silicone
Brake Caliper
Grease and
Dielectric
CompoundXG-3 ESE-
M1C171-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-
19550-ACESR-M17P5-A
Maintenance and Specifications
250