maintenance FORD POLICE INTERCEPTOR SEDAN 2015 1.G Service Manual

CHECKING THE WIPER BLADES
Run the tip of your fingers over the edge of the blade
to check for roughness.
Clean the wiper blades with washer fluid or water
applied with a soft sponge or cloth.
CHANGING THE WIPER BLADES
1. Pull the wiper blade and arm away from the glass.
2. Squeeze the locking tabs to release the blade from the arm and pull
the blade away from the arm to remove it.
3. Attach the new blade to the arm and snap it into place.
Replace wiper blades at least once per year for optimum performance.
Poor wiper quality can be improved by cleaning the wiper blades and the
windshield.
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
Maintenance231
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

Changing the rear window wiper blade (Utility only)
To replace the rear wiper blade:
1. Press the wiper blade against the
glass with one hand and hold it.
2. Pull the wiper arm away from the
wiper blade to separate.
3. To attach the new wiper to the
wiper arm, align the slot (1) and
cross pin (2) and firmly press the
wiper arm into the wiper blade until
a click is heard.
If you find this procedure too
difficult, please see your dealer.
AIR FILTER CHECK
WARNING:To reduce the risk of vehicle damage and/or personal
burn injuries, do not start your engine with the air cleaner
removed and do not remove it while the engine is running.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraft® Part Numbersin theCapacities and
Specificationschapter.
For EcoBoost equipped vehicles: When servicing the air cleaner, it is
important that no foreign material enter the air induction system. The
engine and turbocharger are susceptible to damage from even small
particles.
Refer toScheduled Maintenancefor the appropriate intervals for
changing the air filter element.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
2
1
232Maintenance
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

Changing the air filter element
2.0L EcoBoost™ engines
1. Loosen the screws on the air tube clamp that fasten it to the air filter
assembly tray.
2. Separate the clean air tube from the air cleaner.
3. Remove the air cleaner from the vehicle.
4. Loosen the screws that secure the air filter housing cover.
5. Carefully separate the two halves of the air filter housing.
6. Remove the air filter element from the air filter housing.
7. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
8. Slide the open end of the air filter element in first, below the tab.
Then push the closed end cap into the bottom of the tray. The closed
end cap should fit inside the groove in the tray. The tab at the end of the
closed end cap should be oriented down and fit between the forks on the
tray.
9. Replace the air filter housing cover and secure the screws.
10. Reinstall the air cleaner assembly into the vehicle.
11. Reinstall the clean air tube assembly into the air cleaner assembly.
12. Tighten the air tube fastening screws.
Maintenance233
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

Changing the air filter element
3.5L V6 engine, 3.5L EcoBoost and 3.7L engines
3.5L V6 engine shown, 3.5L
EcoBoost and 3.7L engines similar
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps. Be sure
that the air cleaner cover tabs are engaged into the slots of the air
cleaner housing.
234Maintenance
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

ADJUSTING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident, an authorized dealer should
check the alignment of your headlamps.
Vertical Aim Adjustment
1. Park the vehicle directly in front of a wall or screen on a level surface,
approximately 25 feet (7.6 meters) away.
•(1) 8 feet (2.4 meters)
•(2) Center height of lamp to
ground
•(3) 25 feet (7.6 meters)
•(4) Horizontal reference line
2. Measure the height of the headlamp bulb center from the ground and
mark an 8 foot (2.4 meter) horizontal reference line on the vertical wall
or screen at this height.
3. Turn on the low beam headlamps to illuminate the wall or screen and
open the hood.
To see a clearer light pattern for adjusting, you may want to block the
light from one headlamp while adjusting the other.
On the wall or screen you will
observe a flat zone of high intensity
light located at the top of the right
hand portion of the beam pattern. If
the top edge of the high intensity
light zone is not at the horizontal
reference line, the headlamp will
need to be adjusted.
Maintenance235
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

Sedan:
Utility:
4. Locate the vertical adjuster on each headlamp. Using a Phillips
number 2 screwdriver, turn the adjuster either clockwise or
counterclockwise in order to adjust the vertical aim of the headlamp. The
horizontal edge of the brighter light should touch the horizontal
reference line.
5. Close the hood and turn off the lamps.
HORIZONTAL AIM IS NOT REQUIRED FOR THIS VEHICLE AND IS
NOT ADJUSTABLE.
236Maintenance
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

CHANGING A BULB
Lamp Assembly Condensation
Exterior lamps are vented to accommodate normal changes in pressure.
Condensation can be a natural by-product of this design. When moist air
enters the lamp assembly through the vents, there is a possibility that
condensation can occur when the temperature is cold. When normal
condensation occurs, a thin film of mist can form on the interior of the
lens. The thin mist eventually clears and exits through the vents during
normal operation. Clearing time may take as long as 48 hours under dry
weather conditions.
These are examples of acceptable condensation:
•Presence of thin mist (no streaks, drip marks or droplets).
•Fine mist covers less than 50% of the lens.
These are examples of unacceptable moisture (usually caused by a lamp
water leak):
•Water puddle inside the lamp.
•Large water droplets, drip marks or streaks present on the interior of
the lens.
Take your vehicle to a dealer for service if any of the above conditions of
unacceptable moisture are present.
Replacing headlamp bulbs
WARNING:Handle a halogen headlamp bulb carefully and keep
out of children’s reach. Grasp the bulb only by its plastic base
and do not touch the glass. The oil from your hand could cause the
bulb to break the next time the headlamps are operated.
Note:If the bulb is accidentally touched, it should be cleaned with
rubbing alcohol before being used.
Maintenance237
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

Headlamp (Sedan):
A. Front parking lamp/turn signal
bulb
B. Low/High beam headlamp bulb
C. Sidemarker bulb
Low/High beam bulbs (Sedan)
1. Make sure the headlamp switch is
in the off position, then open the
hood.
2. Reach in behind the headlamp
assembly to access the bulbs and
connectors.
3. Remove service cap.
4. Remove bulb from the headlamp
assembly by turning it
counterclockwise, then pull it
straight out.
Headlamp (Utility):
A. Low/High beam headlamp bulb
B. Front parking lamp/turn signal
bulb
C. Sidemarker bulbABC
238Maintenance
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

Low/High beam bulbs (Utility)
1. Make sure the headlamp switch is
in the off position, then open the
hood.
2. Reach in behind the headlamp
assembly to access the bulbs and
connectors.
3. Remove service cap.
4. Turn the bulb base counterclockwise and remove
it.
5. Disconnect the electrical connector.
Reverse steps to reinstall bulb(s).
Front parking lamp/turn signal/sidemarker bulbs without wig-wags
(Sedan)
1. Make sure headlamp switch is in
the off position, then open the
hood.
2. Reach in behind the headlamp
assembly to access the bulb sockets
and connectors.
3. Rotate the bulb socket
counterclockwise and remove from
the lamp assembly.
4. Carefully pull the bulb out of the socket and push in the new bulb.
Install the new bulbs in reverse order from the steps above.
Maintenance239
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)

Front parking lamp/turn signal and sidemarker bulbs without
wig-wags (Utility)
1. Make sure that the headlamp control is
in the off position.
2. Open the hood.
3. Remove the hood overslam bumper
tower to service park/turn or sidemarker
bulbs (if needed).
Replacing front parking lamp/turn signal bulbs without wig-wags
(Utility)
1. Rotate the bulb socket
counterclockwise and remove it from
the lamp assembly.
2. Pull the bulb straight out of the
socket.
Reverse steps to reinstall bulb(s).
240Maintenance
2015 Police(pol)
Owners Guide gf, 2nd Printing, April 2015
USA(fus)