engine FORD RANGER 1998 2.G Workshop Manual

Coolant refill capacity
To find out how much fluid your vehicle's cooling system can hold, refer
toRefill capacitiesin theCapacities and specificationschapter.
Have your dealer check the engine cooling system for leaks if you have
to add more than 1.0 liter (1.0 quart) of engine coolant per month.
Severe winter climate
If you drive in extremely cold climates (less than ±36ÉC [±34ÉF]), it may
be necessary to increase the coolant concentration above 50%. Refer to
the chart on the coolant container to ensure the coolant concentration in
your vehicle is such that the coolant will not freeze at the temperature
level in which you drive during winter months. Never increase the engine
coolant concentration above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in non-extreme climates.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid at
least twice a year. If adding fluid is
necessary, use only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge will be near the
center of the NORMAL band).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
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The transmission fluid should be in
this range if at room temperature
(10ÉC-35ÉC [50ÉF-95ÉF]) (see figure
to the right).
If your vehicle has been operated for an extended period at high speeds,
in city traffic during hot weather or pulling a trailer, the vehicle should
be turned off for about 30 minutes to allow the fluid to cool before
checking.
1. Park the vehicle on a level surface and engage the parking brake.
2. With the parking brake engaged
and your foot on the brake pedal,
start the engine and move the
gearshift lever through all of the
gear ranges. Allow sufficient time
for each gear to engage.
3. Latch the gearshift lever in P (Park) and leave the engine running.
4. Remove the dipstick, wiping it clean with a clean, dry lint free rag.
5. Install the dipstick making sure it is fully seated in the filler tube.
6. Remove the dipstick and inspect the fluid level. The fluid level should
be within the top hole area on the dipstick.
7. If necessary, add fluid in 250ml (1/2 pint) increments through the filler
tube until the level is correct.
8. If an overfill occurs, excess fluid should be removed by a qualified
technician.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
If the fluid level is above the
crosshatch (hot operating range)
area after driving the vehicle for
approximately 30 km (20 miles),
excess transmission fluid should be removed by a qualified technician.
DON’T ADD IF IN CROSSHATCH AREA
P R N D 2 1
DON’T ADD IF IN CROSSHATCH AREA
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125

BATTERY
Your vehicle may be equipped with a
Superstart maintenance-free battery.
If the original equipment battery
needs replacing, it may be replaced
with a low-maintenance battery. The
low-maintenance battery normally
does not require additional water
during its life of service.
If the electrolyte level in the battery
is low, you can add plain tap water
to the battery, as long as you do not
use hard water (water with a high
alkali content). If possible, however,
try to only fill the battery cells with
distilled water. If the battery needs
water often, have the charging system checked.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminal(s) and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water. Reinstall the cables when
you are done cleaning them, and apply a small quantity of grease to the
top of each battery terminal to help prevent corrosion.
If your battery has a cover/shield, make sure it is reinstalled
after the battery is replaced.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle conditions before your vehicle will drive properly. To
begin this process:
1. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
2. Let the engine idle for at least one minute.
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3. The relearning process will automatically complete as you drive the
vehicle.
²If you do not allow the engine to relearn its idle, the idle quality of
your vehicle may be adversely affected until the idle is eventually
relearned.
²If the battery has been disconnected or a new battery has been
installed, the clock and the preset radio stations must be reset once
the battery is reconnected.
²Always dispose of automotive
batteries in a responsible manner.
Follow your community's
standards for disposal. Call your
local recycling center to find out
more about recycling automotive batteries.
WINDSHIELD WIPER BLADES
Check the wiper blades at least twice a year or when they seem less
effective. Substances such as tree sap and some hot wax treatments used
by commercial car washes reduce the effectiveness of wiper blades.
Checking the wiper blades
If the wiper blades do not wipe properly, clean both the windshield and
wiper blades using undiluted windshield wiper solution or a mild
detergent. Rinse thoroughly with clean water. To avoid damaging the
blades, do not use fuel, kerosene, paint thinner or other solvents.
Changing the wiper blades
When replacing wiper blade assemblies, always use a Motorcraft part or
equivalent. To make replacing the wipers easy, turn the ignition to ACC,
then turn the wipers on. When the wipers reach the vertical position,
turn the ignition to LOCK.
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²Be particularly careful if you are taking ªAntabuseº or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors
or skin contact could cause an adverse reaction. Consult a physician
immediately.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Vehicles certified to California emission standards (indicated on the
underhood Vehicle Emissions Control Information label) are designed to
operate on California reformulated gasolines. If California reformulated
gasoline is not available when you refuel, your vehicle can be operated
on non-California fuels. However, even though your engine will perform
adequately on other gasolines, the performance of the emission control
devices and systems may be adversely affected.
Repair of damage caused by using a fuel for which your vehicle was not
designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
ªRegularº unleaded with an (R+M)/2
octane rating of 87. We do not
recommend gasolines labeled as
ªRegularº that are sold with octane
ratings of 86 or lower in high
altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of ªRegularº gasoline.
ªPremiumº gasoline is not recommended (particularly in the United
States) because it may cause these problems to become more
pronounced. If the problems persist, see your dealer or a qualified
service technician.
87
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The American Automobile Manufacturers Association (AAMA) issued a
gasoline specification to provide information on high quality fuels that
optimize the performance of your vehicle. We recommend the use of
gasolines that meet the AAMA specification if they are available.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use a high-quality fuel.
Cleaner air
Ford approves the use of gasolines to improve air quality, including
reformulated gasolines that contain oxygenates up to 10% ethanol or
15% MTBE.
Do not use gasolines containing methanol, which can damage critical fuel
system components. Damage resulting from the use of methanol may not
be covered by your warranty.
Running out of fuel
Avoid running out fuel because this situation may have an adverse affect
on powertrain components.
If you have run out of fuel:You may need to crank the engine several
times before the system starts to pump fuel from the tank to the engine.
If you run out of fuel, your Check Engine light may come on. For more
information on the Check Engine light, refer to theInstrumentation
chapter.
Calculating fuel economy
To accurately calculate your vehicle's fuel economy:
1. Fill the tank completely and record the initial odometer reading.
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five fuel tank fill-ups, fill the fuel tank and
record the current mileage reading.
4. Use one of the following equations to calculate fuel economy.
Liters used x 1004Total kilometers traveled
Total miles traveled4Total gallons used
Keep a record for at least one month. This will provide an accurate
estimate of the vehicle's fuel economy.
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EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
²Use only unleaded fuel.
²Avoid running out of fuel.
²Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
²Have the services listed in your ªService Guideº performed according
to the specified schedule.
The Scheduled Maintenance Services listed in the ªService Guideº are
required because they are considered essential to the life and
performance of your vehicle and to its emissions system.
If other than Ford, Motorcraft or Ford authorized parts are used for
maintenance replacements or for service of components affecting
emission control such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Watch for fluid leaks, strange odors, smoke, loss of oil pressure, the
charging system warning light, the ªCheck Engineº light or the
temperature warning light. These events could indicate that the emission
control system is not working properly.
If you smell exhaust fumes of any kind inside your vehicle, have
the dealer inspect and fix your vehicle immediately. Do not drive
if you smell exhaust fumes. These fumes are harmful and could kill
you.
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Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for inspection/maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostic (OBD-II) system. If your ªcheck engine/service
engine soonº light is on, reference the applicable light description in the
Warning Lights and Chimessection of your owners guide. Your vehicle
may not pass the I/M test with the ªcheck engine/service engine soonº
light on.
If the vehicle's powertrain system or its battery has just been serviced,
the OBD-II system is reset to a ªnot ready for I/M testº condition. To
ready the OBD-II system for I/M testing, a minimum of 30 minutes of city
and highway driving is necessary as described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop and go, city type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
EXTERIOR BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²headlamps
²foglamps
²high-mount brakelamp
²brakelamps
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During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle. Remove any exterior
accessories, such as antennas, before entering a car wash.
After washing, apply the brakes several times to dry them.
Waxing your vehicle
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use cleaning fluid or
alcohol with a clean cloth to remove any bugs and tar before waxing
vehicle. Use tar remover to remove any tar spots.
Repairing paint chips
Minor scratches or paint damage from road debris may be repaired with
touch-up paint, repair foil or aerosol paint spray from the Ford accessory
line. Observe the application instructions on the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
²Take care when using a power washer to clean the engine. The high
pressure fluid could penetrate the sealed parts and cause damage.
²Do not spray with cold water to avoid cracking the engine block or
other engine components.
²Cover the highlighted areas to prevent water damage when cleaning
the engine.
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²2.5L
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
Cleaning the exterior lamps
Wash with the same detergent as the exterior of your vehicle. Use glass
cleaner or tar remover if necessary.
To avoid scratching the lamps, do not use a dry paper towel, chemical
solvents or abrasive cleaners.
Cleaning the wiper blades
If the wiper blades do not wipe properly, clean the wiper blades with
undiluted windshield wiper solution.
Clean the windshield with undiluted windshield wiper solution or a mild
non-abrasive detergent. Rinse thoroughly with clean water.
To avoid damaging the blades, do not use fuel, kerosene, paint thinner or
other solvents.
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