engine FORD RANGER 1999 2.G Manual PDF

Fluid Ford Part
NameApplication
Capacity
Transmission
fluidMotorcraft
MERCONtAT F5-speed manual 2.65L
(2.8 quarts)
Motorcraft
MERCONtV
AT F4x2 vehicles
with automatic
and 2.5L engine9.3L
(9.8 quarts)
4x2 vehicles
with automatic
and 3.0L or 4.0L
engine9.5L
(10.0 quarts)
4x4 vehicles
with automatic9.8L
(10.3 quarts)
Engine coolant
12.5L I4 engine
without A/C6.2L
(6.5 quarts)
2.5L I4 engine
with A/C6.8L
(7.2 quarts)
3.0L V6 engine
without A/C9.0L
(9.5 quarts)
3.0L V6 engine
with A/C9.6L
(10.2 quarts)
4.0L V6 engine
without A/C7.4L
(7.8 quarts)
4.0L V6 engine
with A/C8.1L
(8.6 quarts)
Fuel tank N/A Regular cab
(Short wheel
base)62.4L
(16.5 gallons)
Regular cab
(Long wheel
base)75.7L
(20.0 gallons)
SuperCab 73.8L
(19.5 gallons)
Transfer Case
FluidMotorcraft
MERCONtAT F4x4 Vehicles 1.2L
(1.25 quarts)
Capacities and specifications
201

Fluid Ford Part
NameApplication
Capacity
Front axle fluid Motorcraft SAE
80W90 Premium
Rear Axle
Lubricant4x4 Vehicles
1.7L (3.6 pints)
Rear axle
lubricant
2Motorcraft SAE
80W90 Premium
Rear Axle
LubricantAll
2.4-2.5L
(5.0-5.3 pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll
Fill to line on
reservoir
1If your engine coolant is green in color, use Ford Premium Cooling
System Fluid. If your coolant is orange in color, use Ford Extended Life
Engine Coolant. Refer toAdding engine coolant, in the Maintenance
and Care chapter.
2Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of additive friction modifier C8AZ-19B546±A, Ford
specification EST-M2C118±A for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle75W90 Gear
LubeXY-75W90-QL WSP-M2C201-A
Rear axleMotorcraft SAE
80W90 Premium
Rear Axle
Lubricant
1
XY-80W90-QL WSP-M2C197-A
Capacities and specifications
202

ItemFord part
name or
equivalentFord part
numberFord
specification
Brake fluid and
clutch fluid (if
equipped)High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door weather
stripsSilicone
LubricantC0AZ-19553-AA ESR-M13P4-A
Engine coolant Ford Premium
Engine Coolant
(green in color)E2FZ-19549-AA ESE-M97B44-A
Ford Extended
Life Engine
Coolant (orange
in color)F6AZ-19544-AA WSS-M97B44-D
or DEX-COOLt
equivalent
Engine oilMotorcraft 5W30
Super Premium
Motor OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESB-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission).Premium
Long-Life GreaseXG-1-C ESA-M1C75-B
Capacities and specifications
203

ItemFord part
name or
equivalentFord part
numberFord
specification
Power steering
fluid, transfer
case fluid and
transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R44E and
5R55E)Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateC9AZ-19550-AB ESR-M17P5-A
1Add 118 ml (4 oz.) of additive friction modifier C8AZ-19B546±A, Ford
specification EST-M2C118±A for complete refill of Traction-Lok axles.
ENGINE DATA
Engine2.5L I4
engine3.0L V6
engine3.0L FFV
V6 engine4.0L V6
engine
Cubic inches 153 182 182 245
Horsepower 119 @ 5000
rpm150 @ 5000
rpm150 @ 5000
rpm (on
E85)160 @ 4200
rpm
Torque 146 lb.-ft.
@ 3000
rpm185 lb.-ft. @
3750 rpm190 lb.-ft. @
3750 rpm
(on E85)225 lb.-ft. @
2750 rpm
Recommended
fuel87 octane 87 octane 87 octane or
Ethanol (E
85)87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6 1-4-2-5-3-6
Capacities and specifications
204

Engine2.5L I4
engine3.0L V6
engine3.0L FFV
V6 engine4.0L V6
engine
Spark plug
gap1.07-1.17
mm
(0.042-.046
inch)1.07-1.17
mm
(0.042-.046
inch)1.07-1.17
mm
(0.042-.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS EDIS EDIS EDIS
Compression
ratio9.4:1 9.14:1 9.14:1 9.0:1
VEHICLE DIMENSIONS
Vehicle
dimensionsRegular Cab
Short Wheel
Base (SWB) mm
(in)Regular Cab
Long Wheel
Base (LWB)
mm (in)Supercab mm
(in)
(1) Overall
length4 763 (187.5) 5 093 (200.5) 5 153 (202.9)
(2) Overall
width1 785 (70.3) 1 785 (70.3) 1 785 (70.3)
(3) Overall
height 4x2/4x41 575 (62.0) /
1 655 (65.2)1 586 (62.4) /
1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 2 983 (117.4) 3 192 (125.7)
(5) Track -
Front1 486 (58.5) 1 486 (58.5) 1 485 (58.5)
(5) Track -
Rear1 455 (57.3) 1 455 (57.3) 1 455 (57.3)
Capacities and specifications
205

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. For your
protection, you will also find the
vehicle identification number in the
following areas:
²the left and right front fenders
²the left and right front doors
²the front and rear bumpers
²the hood
²the left and right rear quarter panels
²the decklid
²the liftgate
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
AIR BAG
Capacities and specifications
208

Air bag supplemental restraint
system ..........................................81
and child safety seats ..............83
description ................................82
disposal ......................................85
indicator light ...........................85
passenger air bag .....................83
passenger deactivation
switch ....................23,86,87,88,89
Air conditioning
manual heating and air
conditioning system .......19,20,21
Automatic transmission
driving an automatic
overdrive .....108,109,110,111,112
Axle
refill capacities ........................200
Battery
voltage gauge ............................15
Brakes ........................................103
anti-lock .....................103,104,105
anti-lock brake system (ABS)
warning light ...........................104
fluid, checking and adding ....160
shift interlock ..........................107
Break-in period ..........................2,3
Cargo area shade ........................64
Cargo net .....................................64
CD player ....................................51
Child safety seats
attaching with tether straps ....96
in rear seat ................................93
tether anchorage hardware .....96
Cleaning your vehicle ...............195
engine compartment ..............196
exterior .............................196,199
exterior lamps .........................198
interior .....................................199
plastic parts ............................198
washing ....................................195
waxing .....................................195
wheels ......................................196windows ..................................199
wiper blades ............................198
Clutch
fluid ..........................................161
operation while driving ...112,113
recommended shift speeds ....114
Console ........................................64
Coolant ...............................164,165
checking and adding ..............163
refill capacities ........................165
Driveline universal joint and
slip yoke ....................................169
Driving under special
conditions ...........................118,119
sand .........................................119
snow and ice ...........................120
through water .........................119
Emission control system ..........186
Engine
check engine/service engine
soon light .................................6,7
coolant .....................................162
idle speed control ...................170
service points ............154,155,156
starting after a collision .........133
Engine block heater .................100
Engine oil
checking and adding ..............158
dipstick ....................................157
specifications ...................157,159
Exhaust fumes ..........................102
Four-Wheel Drive vehicles ..10,115
description .......................116,117
driving off road .......................118
electronic shift ..............22,23,116
indicator light .........................115
Fuel
choosing the right fuel ...........180
comparisons with EPA fuel
economy estimates .................186
detergent in fuel .....................182
Index
210

filling your vehicle
with fuel ...........................178,180
gauge .........................................12
quality ......................................182
running out of fuel .................183
safety information relating to
automotive fuels .....................178
Fuses ...................................134,135
Gas mileage (see Fuel
economy) ..............183,184,185,186
Gauges ....................................11,12
engine coolant temperature
gauge .........................................13
engine oil pressure gauge ........15
GVWR
(Gross Vehicle Weight Rating)
calculating ..........123,128,129,130
Hazard flashers .........................133
Headlamps
aiming ......................................194
bulb specifications ..................194
high beam ..............................9,16
warning chime ..........................11
Heating ........................................17
heater only system ..............17,18
Hood ..........................................153
Ignition .......................................204
Inspection/maintenance
(I/M) testing ..............................188
Instrument panel ..........................6
cleaning ...................................198
Keys
key in ignition chime ...............11
positions of the ignition ...........55
Lamps
daytime running light ...............16
fog lamps ...................................16
headlamps .................................16
headlamps, flash to pass ..........17
instrument panel, dimming .....17
interior lamps .........................194replacing
bulbs .....188,189,190,191,192,193
Lane change indicator (see
Turn signal) .................................55
Lights, warning and indicator
air bag ..........................................8
anti-lock brakes (ABS) ..............9
anti-theft .....................................9
brake ............................................8
charging system ..........................9
check coolant ............................10
cruise indicator .........................11
door ajar ....................................10
fuel reset .....................................8
overdrive off ..............................10
safety belt ...................................8
speed control ............................60
turn signal indicator ...................9
Lumbar support, seats ..........72,73
Manual transmission
reverse .....................................114
Mirrors
cleaning ...................................199
side view mirrors (power) .......63
Motorcraft parts ........................183
Octane rating ............................181
Odometer .....................................14
Overdrive .....................................60
Panic alarm feature, remote
entry system ................................65
Parking brake ............................105
Power distribution box
(see Fuses) ...............................138
Power door locks ........................63
Power steering ..........................106
fluid, checking and adding ....165
Radio ...24,25,26,27,28,29,30,31,32,
33,34,35,36,37,38,39,41,
42,43,44,45,46,47,48,49,51
Relays ........................................134
Remote entry system ..64,68,69,70
illuminated entry ......................67
Index
211

Item Information
Recommended fuel Refer to9Octane recommendations9in
theMaintenance and carechapter.
Fuel tank capacity (Regular
cab-Short wheel base)62.4L (16.5 gallons)
Fuel tank capacity (Regular
cab-Long wheel base)75.7 (20.0 gallons)
Fuel tank capacity (SuperCab) 73.8L (19.5 gallons)
Engine oil capacity (includes
filter change)-2.5L I4 and 3.0L
V6 engines4.3L (4.5 quarts). Use Motorcraft
5W30 Super Premium Motor Oil, Ford
specification WSS-M2C153-G.
Engine oil capacity (includes
filter change)-4.0L V6 engine4.7L (5.0 quarts). Use Motorcraft
5W30 Super Premium Motor Oil, Ford
specification WSS-M2C153-G.
Tire size and pressure See Safety Compliance Certification
Label on inside of driver door.
Hood release Pull handle under the left side of the
instrument panel.
Coolant capacity-2.5L I4
without air conditioning
16.2L (6.5 quarts)
Coolant capacity-2.5L I4 with
air conditioning
16.8L (7.2 quarts)
Coolant capacity-3.0L V6
without air conditioning
19.0L (9.5 quarts)
Coolant capacity-3.0L V6 with
air conditioning
19.6L (10.2 quarts)
Coolant capacity-4.0L V6
without air conditioning
17.4L (7.8 quarts)
Coolant capacity-4.0L V6 with
air conditioning
18.1L (8.6 quarts)
Power steering fluid capacity Fill to range on dipstick. Use
Motorcraft MERCONtAT F.
Manual transmission fluid
capacity2.65L (2.8 quarts). Use Motorcraft
MERCONtAT F.
Filling station information
215

Item Information
Automatic transmission fluid
capacity-4x2 vehicles with 2.5L
I4 engine
2
9.3L (9.8 quarts). Use Motorcraft
MERCONtV ATF.
Automatic transmission fluid
capacity-4x2 vehicles with 3.0L
or 4.0L V6 engine
2
9.5L (10.0 quarts). Use Motorcraft
MERCONtV ATF.
Automatic transmission fluid
capacity-4x4 vehicles
29.8L (10.3 quarts). Use Motorcraft
MERCONtV ATF.
1If your engine coolant is green in color, use Ford Premium Cooling
System Fluid. If your engine coolant is orange in color, use Ford
Extended Life Engine Coolant. Refer toAdding engine coolant, in the
Maintenance and Care chapter.
2Ensure correct automatic transmission fluid is used for a specific
application. Check the container to verify the fluid is MERCONtand/or
MERCONtV approved. Some fluids have been approved as meeting both
MERCONtand MERCONtV requirements and will be labeled as such.
Fluids labeled as meeting only MERCONtor only MERCONtV
requirements must not be used interchangeably. DO NOT mix MERCONt
and MERCONtV. Transmission fluid requirements are indicated on the
dipstick or on the dipstick handle. Refer to your ªService Guideº to
determine the correct service interval.
Filling station information
216