fuel FORD RANGER 2000 2.G Service Manual

²2.5L
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning non-painted plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
Cleaning the exterior lamps
Wash with the same detergent as the exterior of your vehicle. If
necessary, use a tar remover such as Ford Extra Strength Tar and Road
Oil Remover (B7A-19520±AA).
To avoid scratching the lamps, do not use a dry paper towel, chemical
solvents or abrasive cleaners.
Cleaning the wiper blades, windshield and rear window
If the wiper blades do not wipe properly, clean the wiper blade rubber
element with undiluted windshield washer solution or a mild detergent.
To avoid damaging the blades, do not use fuel, kerosene, paint thinner or
other solvents.
If the wiper still does not wipe properly, this could be caused by
substances on the windshield or rear window such as tree sap and some
hot wax treatments used by commercial car washes. Clean the outside of
the windshield or rear window with a non-abrasive cleaner such as Ford
Maintenance and care
206

MOTORCRAFT PART NUMBERS
Component 2.5L I4 engine 3.0L FFV V6
engine4.0L V6 engine
Air filter
elementFA-1658 FA-1658 FA-1658
Fuel filter FG-1002 FG-1002 FG-1002
Battery BXT-59 BXT-59 BXT-59
Oil filter FL-400S FL-400S FL-1A
PCV valve EV-227 EV-130 EV-225
Spark plugs* AWSF-32F** AGSF-22PP*** AGSF-22PP***
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** Two spark plugs per cylinder required (eight total).
*** If any spark plug needs to be removed for inspection, it must be
re-installed in the same cylinder. Cylinders No.1, 2 and 3 have a ªPGº
suffix. Cylinders No. 4, 5 and 6 have a ªPº suffix. If any spark plug needs
to be replaced, use only spark plugs with the service part number suffix
letters ªPPº as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Engine oil
(includes
filter change)Motorcraft SAE
5W-30 Super
Premium Motor
Oil2.5L I4 and 3.0L V6
engine4.3L
(4.5 quarts)
4.0L V6 engine 4.7L
(5.0 quarts)
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Power
steering fluidMotorcraft
MERCONtAT FAll Fill to range on
dipstick
Capacities and specifications
209

Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.65L
(2.8 quarts)2
Motorcraft
MERCONtV
AT F4x2 vehicles with
automatic and 2.5L
I4 engine9.4L
(9.9 quarts)3
4x2 vehicles with
automatic and 3.0L
or 4.0L V6 engine9.5L
(10.0 quarts)3
4x4 vehicles with
automatic9.8L
(10.3 quarts)3
Engine
coolant4Premium Engine
Coolant2.5L I4 engine with
manual
transmission10.0L
(10.5 quarts)
2.5L I4 engine with
automatic
transmission9.7L
(10.2 quarts)
3.0L V6 engine with
manual
transmission14.3L
(15.1 quarts)
3.0L V6 engine with
automatic
transmission14.0L
(14.8 quarts)
4.0L V6 engine with
manual
transmission13.0L
(13.7 quarts)
4.0L V6 engine with
automatic
transmission12.5L
(13.2 quarts)
Fuel tank N/A Regular cab (Short
wheel base)62.4L
(16.5 gallons)
Regular cab (Long
wheel base)75.7L
(20.0 gallons)
SuperCab 73.8L
(19.5 gallons)
Transfer
Case FluidMotorcraft
MERCONtAT F4x4 Vehicles 1.2L
(1.25 quarts)
Capacities and specifications
210

LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axleMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Brake fluid and
clutch fluid (if
equipped)High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door weather
stripsSilicone
LubricantF7AZ-19G208-BA ESR-M13P4-A
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESB-M1C159-A
Capacities and specifications
212

ENGINE DATA
Engine 2.5L I4 engine3.0L FFV V6
engine4.0L V6 engine
Cubic inches 153 182 245
Required fuel 87 octane 87 octane or
Ethanol (E 85)87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.07-1.17 mm
(0.042-.046
inch)1.07-1.17 mm
(0.042-.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.4:1 9.14:1 9.0:1
Engine2.3L I4
engine2.5L I4
engine3.0L V6
engine4.0L V6
engine
Cubic inches 138 153 182 245
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug
gap1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS EDIS EDIS EDIS
Compression
ratio9.7:1 9.4:1 9.14:1 9.0:1
Capacities and specifications
214

You may also contact the North American Customer Assistance Center at
1-800-392-3673 (Ford), TDD for the hearing impaired: 1-800-232-5952 or
by writing to the Center at the following address:
Ford Motor Company
Customer Assistance Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
UTILIZING THE MEDIATION/ARBITRATION PROGRAM
(CANADA ONLY)
In those cases where you continue to feel that the efforts by Ford and
the dealer to resolve a factory-related vehicle service concern have been
unsatisfactory, Ford of Canada participates in an impartial third party
mediation/arbitration program administered by the Canadian Motor
Vehicle Arbitration Plan (CAMVAP).
The CAMVAP program is a straight-forward and relatively speedy
alternative to resolve a disagreement when all other efforts to produce a
settlement have failed. This procedure is without cost to you and is
designed to eliminate the need for lengthy and expensive legal
proceedings.
In the CAMVAP program, impartial third-party arbitrators conduct
hearings at mutually convenient times and places in an informal
environment. These impartial arbitrators review the positions of the
parties, make decisions and, when appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair, and final; the arbitrator's
award is binding both to you and Ford of Canada.
CAMVAP services are available in all territories and provinces, except
Quebec. For more information, without charge or obligation, call your
CAMVAP Provincial Administrator directly at 1-800-207-0685.
GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
Before exporting your vehicle to a foreign country, contact the
appropriate foreign embassy or consulate. These officials can inform you
of local vehicle registration regulations and where to find unleaded fuel.
If you cannot find unleaded fuel or can only get fuel with an anti-knock
index lower than is recommended for your vehicle, contact a district or
owner relations/customer assistance office.
Customer assistance
224

The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper
fuel.
In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
If your vehicle must be serviced while you are traveling or living in
Central or South America, the Caribbean, or the Middle East, contact the
nearest Ford dealership. If the dealership cannot help you, write or call:
FORD MOTOR COMPANY
WORLDWIDE DIRECT MARKET OPERATIONS
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford
dealership. If the dealership employees cannot help you, they can direct
you to the nearest Ford affiliate office.
If you buy your vehicle in North America and then relocate outside of
the U.S. or Canada, register your vehicle identification number (VIN) and
new address with Ford Motor Company Worldwide Direct Market
Operations.
FORD CAR CARE PRODUCTS FOR YOUR VEHICLE
Ford has many quality products available from your dealer to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials and that meet or exceed
Ford's rigid specifications. For best results, use the following or products
of equivalent quality:
Ford Custom Clearcoat Polish*
Ford Custom Silicone Gloss Polish
Ford Custom Vinyl Protectant* (not available in Canada)
Motorcraft Vinyl Conditioner (Canada only)
Customer assistance
225

Climate control (see Air
conditioning or Heating) ............19
Clock .............................29,36,42,51
Clutch
fluid ..........................................167
operation while driving ..........116
recommended shift speeds ....118
Console ........................................63
Coolant
checking and adding ..............168
refill capacities .................172,209
specifications ...................212,214
Cruise control
(see Speed control) ....................55
Customer Assistance ................137
Ford accessories
for your vehicle ......................225
Ford Extended
Service Plan ............................218
Getting assistance outside the
U.S. and Canada .....................224
Getting roadside assistance ...137
Getting the
service you need ....................218
Ordering additional
owner's literature ...................229
The Dispute
Settlement Board ...................221
Utilizing the Mediation/
Arbitration Program ...............224
Daytime running lamps
(see Lamps) ................................18
Dipstick
automatic
transmission fluid ...................173
engine oil .................................163
Doors
door ajar warning .....................12
lubricant specifications ..........212
Driveline universal
joint and slip yoke ....................177Driving under
special conditions ..............122,123
mud ..........................................122
sand .........................................122
snow and ice ...........................123
through water ..................122,124
Emergencies, roadside
jump-starting ..........................152
Emission control system ..........195
Engine .................................214,215
check engine/
service engine soon light ...........8
cleaning ...................................204
coolant .....................................168
idle speed control ...................178
lubrication
specifications ...................212,214
refill capacities ........................209
service points ............160,161,162
starting after a collision .........138
Engine block heater .................104
Engine oil ..................................163
checking and adding ..............163
dipstick ....................................163
filter, specifications .........165,209
recommendations ...................165
refill capacities ........................209
specifications ...................212,214
Exhaust fumes ..........................105
Fluid capacities .........................209
Foglamps .....................................18
Four-Wheel Drive vehicles ..12,119
control trac ...............................24
description ..............................119
driving off road .......................121
electronic shift ...................24,119
indicator light .........................119
preparing to drive your
vehicle .....................................110
Fuel ............................................186
calculating fuel economy .......192
cap ...........................................188
Index
232

capacity ...................................209
choosing the right fuel ...........189
comparisons with EPA fuel
economy estimates .................195
detergent in fuel .....................191
filling your vehicle
with fuel ....................186,188,192
filter, specifications .........192,209
fuel pump shut-off switch .....138
gauge .........................................14
improving fuel economy ........192
octane rating .............190,214,215
quality ......................................190
running out of fuel .................191
safety information relating to
automotive fuels .....................186
Fuses ...................................140,141
Gas cap (see Fuel cap) ............188
Gas mileage
(see Fuel economy) .................192
Gauges .........................................14
battery voltage gauge ...............17
engine coolant
temperature gauge ...................15
engine oil pressure gauge ........17
fuel gauge ..................................14
odometer ...................................16
speedometer .............................16
tachometer ................................15
trip odometer ............................16
GAWR
(Gross Axle Weight Rating) .....125
calculating ...............................127
definition .................................125
driving with a heavy load ......125
location ....................................125
GVWR (Gross
Vehicle Weight Rating) .............125
calculating ........................125,127
definition .................................125
driving with a heavy load ......125
location ....................................125Hazard flashers .........................138
Headlamps ...................................18
aiming ......................................202
bulb specifications ..................201
daytime running lights .............18
flash to pass ..............................19
high beam ............................11,18
replacing bulbs .......................197
turning on and off ....................18
warning chime ..........................13
Heating ........................................19
heater only system ...................19
Hood ..........................................159
Ignition ................................214,215
positions of the ignition ...........54
Infant seats (see Safety seats) ..94
Inspection/maintenance (I/M)
testing ........................................196
Instrument panel
cleaning ...................................207
cluster ...................................8,207
lighting up
panel and interior .....................19
location of components ..............8
Jump-starting your vehicle ......152
Keys
key in ignition chime ...............13
positions of the ignition ...........54
Lamps
bulb replacement
specifications chart ................201
cargo lamps ...............................19
daytime running light ...............18
fog lamps ...................................18
headlamps .................................18
headlamps, flash to pass ..........19
instrument panel, dimming .....19
interior lamps .........................202
replacing bulbs ..197,199,200,201
Lane change indicator
(see Turn signal) ........................54
Lights, warning and indicator ......8
Index
233

air bag ........................................10
anti-lock brakes (ABS) .....10,108
anti-theft ...................................11
brake ..........................................10
charging system ........................11
check coolant ............................12
check engine ...............................8
cruise indicator .........................12
door ajar ....................................12
fuel reset ...................................10
high beam .................................11
overdrive off ..............................11
safety belt .................................10
speed control ............................59
turn signal indicator .................11
Load limits .................................125
GAWR ......................................125
GVWR ......................................125
trailer towing ..........................125
Loading instructions .................126
Lubricant specifications ....212,214
Lumbar support, seats ...............71
Manual transmission .................116
fluid capacities ........................209
lubricant specifications ..........214
reverse .....................................118
Mirrors
cleaning ...................................208
side view mirrors (power) .......62
Motorcraft parts .................192,209
Octane rating ............................190
Odometer .....................................16
Oil (see Engine oil) ..................163
Overdrive .....................................59
Panic alarm feature, remote
entry system ................................64
Parking brake ............................108
Parts (see Motorcraft parts) ....209
Power distribution box
(see Fuses) ...............................144
Power door locks ........................62
Power steering ..........................109fluid, checking and adding ....173
fluid, refill capacity ................209
fluid, specifications ..........212,214
Preparing to
drive your vehicle .....................110
Radio ............................................26
Relays ........................................140
Remote entry system ............63,64
illuminated entry ......................67
locking/unlocking doors ...........64
panic alarm ...............................64
replacement/additional
transmitters ...............................66
replacing the batteries .............65
Safety belts (see Safety
restraints) ...........13,72,73,74,75,76
Safety defects, reporting ..........230
Safety restraints ......72,73,74,75,76
belt minder ...............................80
cleaning the safety belts ...83,207
extension assembly ..................79
for adults ....................73,74,75,76
for children ...............................93
lap belt ......................................78
warning light
and chime ........................10,13,79
Safety seats for children ............94
Seat belts
(see Safety restraints) ...............72
Seats ............................................70
child safety seats ......................94
SecuriLock passive
anti-theft system ...............67,68,69
Servicing your vehicle ..............158
Snowplowing .................................3
Spark plugs,
specifications ...............209,214,215
Special notice ................................3
ambulance conversions ..............3
utility-type vehicles ....................3
Specification chart,
lubricants ............................212,214
Index
234