lock FORD RANGER 2002 2.G Workshop Manual

RECOMMENDED SHIFT SPEEDS
Upshifts when accelerating (for best fuel economy)
Shift from:Transfer case position (if equipped)
4H 4L
1 - 2 14 km/h (10 mph) 5 km/h (4 mph)
2 - 3 32 km/h (22 mph) 11 km/h (9 mph)
3 -4 50 km/h (33 mph) 19 km/h (13 mph)
4 - 5 (Overdrive) 71 km/h (41 mph) 27 km/h (17 mph)
Upshifts when cruising (recommended for best fuel economy)
Shift from:Transfer case position (if equipped)
4H 4L
1 -2 16 km/h (10 mph) 6 km/h (4 mph)
2 - 3 26 km/h (19 mph) 10 km/h (8 mph)
3 - 4 43 km/h (28 mph) 16 km/h (12 mph)
4 - 5 (Overdrive) 68 km/h (40 mph) 26 km/h (16 mph)
Maximum downshift speeds
Shift from:Transfer case position (if equipped)
4H 4L
5 (Overdrive) - 4 88 km/h (55 mph) 34 km/h (22 mph)
4 - 3 72 km/h (45 mph) 27 km/h (18 mph)
3 - 2 56 km/h (35 mph) 21 km/h (14 mph)
2 - 1 32 km/h (20 mph) 11 km/h (8 mph)
REVERSE
Ensure that the vehicle is at a complete stop before shifting into R
(Reverse). Failure to do so may damage the transmission.
Put the gearshift lever into N and wait at least several seconds before
shifting into R.
You can shift into R (Reverse) only by moving the gearshift lever from
left of 3 (Third) and 4 (Fourth) gears before you shift into R (Reverse).
This is a special lockout feature that protects you from accidentally
shifting into R (Reverse) when you downshift from 5 (Overdrive).
Driving
159

4WD Systems (if equipped)
4WD (when you select the 4WD mode), uses all four wheels to power
itself. This increases traction, enabling you to drive over terrain and road
conditions that a conventional two-wheel drive vehicle can't.
Power is supplied to all four wheels
through a transfer case. On 4WD
vehicles, the transfer case allows
you to select 4WD when necessary.
Information on transfer case
operation and shifting procedures
can be found in theDriving
chapter. Information on transfer
case maintenance can be found in theMaintenance and specifications
chapter. You should become thoroughly familiar with this information
before you operate your vehicle.
Normal characteristics
On some 4WD models, the initial shift from two-wheel drive to 4x4 while
the vehicle is moving can cause some momentary clunk and ratcheting
sounds. This is the front drivetrain coming up to speed and the
automatic locking hubs engaging and is not cause for concern.
Sand
When driving over sand, try to keep all four wheels on the most solid
area of the trail. Avoid reducing the tire pressures but shift to a lower
gear and drive steadily through the terrain. Apply the accelerator slowly
and avoid spinning the wheels.
If you must reduce the tire pressure for whatever reason in sand, make
sure you re-inflate the tires as soon as possible.
Avoid excessive speed because vehicle momentum can work against you
and cause the vehicle to become stuck to the point that assistance may
be required from another vehicle. Remember, you may be able to back
out the way you came if you proceed with caution.
Driving
167

Descend a hill in the same gear you
would use to climb up the hill to
avoid excessive brake application
and brake overheating. Do not
descend in neutral, disengage
overdrive or manually shift to a
lower gear. When descending a
steep hill, avoid sudden hard
braking as you could lose control.
When you brake hard, the front
wheels can't turn and if they aren't
turning, you won't be able to steer.
The front wheels have to be turning in order to steer the vehicle. Rapid
pumping of the brake pedal will help you slow the vehicle and still
maintain steering control.
If your vehicle has anti-lock brakes, apply the brakes steadily. Do not
ªpumpº the brakes.
Driving on snow and ice
4WD vehicles have advantages over 2WD vehicles in snow and ice but
can skid like any other vehicle.
Should you start to slide while driving on snowy or icy roads, turn the
steering wheel in the direction of the slide until you regain control.
Avoid sudden applications of power and quick changes of direction on
snow and ice. Apply the accelerator slowly and steadily when starting
from a full stop.
Avoid sudden braking as well. Although a 4WD vehicle may accelerate
better than a two-wheel drive vehicle in snow and ice, it won't stop any
faster, because as in other vehicles, braking occurs at all four wheels. Do
not become overconfident as to road conditions.
Make sure you allow sufficient distance between you and other vehicles
for stopping as well as drive slower than usual and consider using one of
the lower gears. In emergency stopping situations, avoid locking of the
wheels. Use a ªsqueezeº technique, push on the brake pedal with a
steadily increasing force which allows the wheels to brake yet continue
to roll so that you may steer in the direction you want to travel. If you
lock the wheels, release the brake pedal and repeat the squeeze
technique. If your vehicle is equipped with a Four Wheel Anti-Lock
Brake System (ABS), apply the brake steadily. Do not ªpumpº the
brakes. Refer to theBrakessection of this chapter for additional
information on the operation of the anti-lock brake system.
Driving
170

Never drive with chains on the front tires of 4WD vehicles without also
putting them on the rear tires. This could cause the rear to slide and
swing around during braking.
Tires, Replacement Requirements
4WD vehicles are equipped with tires designed to provide for safe ride
and handling capability.
Do not use a size and type of tire and wheel other than that originally
provided by Ford because it can affect the safety and performance of
your vehicle, which could lead to loss of vehicle control or roll over and
serious injury. Make sure all tires and wheels on the vehicle are of the
same size, type, tread design, brand and load-carrying capacity. If you
have questions regarding tire replacement, see an authorized Ford or
Lincoln/Mercury dealer.
If you nevertheless decide to equip your 4WD for off-road use with tires
larger than what Ford recommends, you should not use these tires for
highway driving.
If you use any tire/wheel combination not recommended by Ford, it may
adversely affect vehicle handling and could cause steering, suspension,
axle or transfer case failure.
Do not useºaftermarket lift kitsº or other suspension modifications,
whether or not they are used with larger tires and wheels.
These ªaftermarket lift kitsº could adversely affect the vehicle's handling
characteristics, which could lead to loss of vehicle control or roll over
and serious injury.
Tires can be damaged during off-road use. For your safety, tires that are
damaged should not be used for highway driving because they are more
likely to blow out or fail.
You should carefully observe the recommended tire inflation pressure
found on the safety compliance certification label attached to the left
front door lock facing or door latch post pillar. Failure to follow tire
pressure recommendations can adversely affect the way your vehicle
handles. Do not exceed the Ford recommended pressure even if it is less
than the maximum pressure allowed for the tire.
Driving
171

4X2 AND 4X4 VEHICLES EQUIPPED WITH MANUAL
TRANSMISSIONS
Before you have your vehicle towed:
²Release the parking brake.
²Move the gearshift to N (Neutral).
²Turn the key in the ignition to the OFF/UNLOCKED position.
²The maximum recommended speed is 88 km/h (55 mph).
²The maximum recommended distance is unlimited.
In addition, it is recommended that you follow the instructions
provided by the after market manufacturer of the towing
apparatus if one has been installed.
4X2 AND 4X4 VEHICLES EQUIPPED WITH AUTOMATIC
TRANSMISSIONS
4x2 vehicles with automatic transmissions or 4x4 vehicles with manual
transfer cases and automatic transmissions, follow these guidelines for
recreational towing:
²Release the parking brake.
²Turn the key in the ignition to the OFF/UNLOCKED position.
²Place the transmission in N (Neutral).
²Do not exceed a distance of 80 km (50 miles).
²Do not exceed 56 km/h (35 mph) vehicle speed.
If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must
be exceeded, you must disconnect the driveshaft. Ford recommends the
driveshaft be removed/installed only by a qualified technician. See your
local dealer for driveshaft removal/installation.
Improper removal/installation of the driveshaft can cause
transmission fluid loss, damage to the driveshaft and internal
transmission components.
CAMPER BODIES
Your Ranger Pickup is not recommended for slide±in camper bodies.
Driving
186

GETTING ROADSIDE ASSISTANCE
To fully assist if you should have a vehicle concern, Ford Motor Company
offers a complimentary roadside assistance program. This program is
separate from the New Vehicle Limited Warranty. The service is available:
²24±hours, seven days a week
²for the Basic warranty period (Canada) or New Vehicle Limited
Warranty period (U.S.) of three years or 60 000 km (36 000 miles),
whichever comes first on Ford and Mercury vehicles, and four years or
80 000 km (50 000 miles) on Lincoln vehicles
Roadside assistance will cover:
²changing a flat tire
²jump-starts
²lock-out assistance
²limited fuel delivery*
²towing of your disabled vehicle to the nearest Ford Motor Company
dealership, or your selling dealer if within 25 kms (15.5 miles) of the
nearest Ford Motor Company dealership (one tow per disablement).
Even non-warranty related tows, like accidents or getting stuck in the
mud or snow, are covered (some exclusions apply, such as impound
towing or repossession).
* Canadian customers refer to yourRoadside Assistance supplement
for exact fuel amounts.
USING ROADSIDE ASSISTANCE
Complete the roadside assistance identification card and place it in your
wallet for quick reference. In the United States, this card is found in the
Owner Guide portfolio in the glove compartment in Ford vehicles and is
mailed to you if you own a Mercury or Lincoln. In Canada, the card is
found in the Roadside Assistance book in the glove compartment.
U.S. Ford or Mercury vehicle customers who require roadside assistance,
call 1±800±241±3673; Lincoln vehicle customers call 1±800±521±4140.
Canadian customers who require roadside assistance, call 1±800±665±2006.
If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1±800±521±4140.
Canadian customers who need to obtain reimbursement information, call
1±800±665±2006.
Roadside Emergencies
187

The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 5A Power Mirror Switch
2 10A Daytime Running Lights (DRL),
Back-up Lamps, Transmission,
Passenger Air Bag Deactivation
Switch, Blower Motor Relay
3 7.5A Right Stop/Turn Trailer Tow
Connector
4 Ð Not Used
5 15A 4x4 Control Module
6 Ð Not Used
7 7.5A Left Stop/Turn Trailer Tow
Connector
8 Ð Not Used
9 7.5A Brake Pedal Position Switch
10 7.5A Speed Control Servo/Amplifier
Assembly, Generic Electronic
Module (GEM), Shift Lock
Actuator, Turn Signals
11 7.5A Instrument Cluster, 4x4, Main
Light Switch, Truck Central
Security Module (TCSM)
12 Ð Not Used
13 20A Brake Pedal Position Switch
14 10A or Not Used 10A: If equipped with Anti-Lock
Brake System (ABS) Control
Module
15 Ð Not Used
16 30A Windshield Wiper Motor, Wiper
Hi-Lo Relay, Wiper Run/Park
Relay
Roadside Emergencies
192

2.3L engine (if equipped)
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 50A** I/P Fuse Panel
2 Ð Not Used
3 Ð Not Used
4 Ð Not Used
5 Ð Not Used
6 50A** ABS Pump Motor
7 30A* Powertrain Control Module (PCM)
8 20A* Power Door Locks and Remote
Entry
9 Ð Not Used
10 Ð Not Used
11 50A** Starter Relay, Ignition Switch
12 20A* Power Windows
13 Ð Not Used
1234521 22 23 24
25 26 27 28
29 30 31 32
33 34 35 36
37 38 39 40
41 42 43 44
67891055
49 4854 53 52
515656 B
56 A
5050 B
50 A 47 4545 B
45 A
4646 B
46 A 11 12 13 14 15
16 17 18 19 20
Roadside Emergencies
195

3.0L and 4.0L engines (if equipped)
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 50A** I/P Fuse Panel
2 Ð Not Used
3 Ð Not Used
4 Ð Not Used
5 Ð Not Used
6 50A** ABS Pump Motor
7 30A* Powertrain Control Module (PCM)
8 20A* Power Door Locks and Remote
Entry
9 Ð Not Used
10 Ð Not Used
11 50A** Starter Relay, Ignition Switch
12 20A* Power Windows
13 20A* 4x4 Motor
Roadside Emergencies
198

If you use the temporary spare tire continuously or do not follow
these precautions, the tire could fail, causing you to lose control
of the vehicle, possibly injuring yourself or others.
When driving with the temporary spare tiredo not:
²exceed 80 km/h (50 mph) under any circumstances
²load the vehicle beyond maximum vehicle load rating listed on the
Safety Compliance Label
²tow a trailer
Conventional spare tire information
If you have the conventional spare tire that is the same size as your
other road tires, you can use the spare as you would any of the other
tires. The spare tire will be equivalent to your road tires, although it may
not have the same appearance (black-side wall instead of outlined-white
letters).
Location of the spare tire and tools
The spare tire and tools for your vehicle are stowed in the following
locations:
Tool Location
Spare tire Under the vehicle, just forward of
the rear bumper
Jack, jack handle, wheel nut
wrenchRegular Cab: behind seats and
underneath the jack and tools
cover
SuperCab: stowed in the passenger
side rear cab compartment or
behind the jump seat in a separate
tool bag
Four-door models: stowed behind
the front seats, between jump
seats and underneath jack and
tools cover.
Key, spare tire lock (if equipped) In the glove box
Roadside Emergencies
201