instrument cluster FORD RANGER 2003 2.G User Guide

restrained or are otherwise out of position at the time of air bag
deployment. Thus, it is extremely important that occupants be properly
restrained as far away from the air bag module as possible while
maintaining vehicle control.
Several air bag system components get hot after inflation. Do not
touch them after inflation.
If the air bag has deployed,the air bag will not function
again and must be replaced immediately.If the air bag is not
replaced, the unrepaired area will increase the risk of injury in a
collision.
The SRS consists of:
•driver and passenger air bag modules (which include the inflators and
air bags),
•one or more impact and safing sensors, passenger air bag deactivation
switch and diagnostic monitor (RCM)
•a readiness light and tone,
•and the electrical wiring which connects the components.
The RCM (restraints control module) monitors its own internal circuits
and the supplemental air bag electrical system warning (including the
passenger air bag deactivation switch, the impact sensors, the system
wiring, the air bag system readiness light, the air bag back up power and
the air bag ignitors).
Determining if the system is operational
The SRS uses readiness lights in the instrument cluster and the
passenger air bag deactivate switch or a tone to indicate the condition of
the system. Refer to theAir bag readinesssection in theInstrument
clusterchapter orPassenger air bag on/off switchsection in this
chapter. Routine maintenance of the air bag is not required.
A difficulty with the system is indicated by one or more of the following:
•The readiness lights will either
flash or stay lit.
•The readiness lights will not
illuminate immediately after
ignition is turned on.
Seating and Safety Restraints
89

and should be inspected by a qualified service technician. If the vehicle
has continuous vibration or shudder in the steering wheel while braking,
the vehicle should be inspected by a qualified service technician.
Four-wheel anti-lock brake system (ABS)
Your vehicle is equipped with an Anti-lock Braking System (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking; any
pulsations or mechanical noise you may feel or hear is normal.
Using ABS
When hard braking is required, apply continuous force on the brake
pedal; do not pump the brake pedal since this will reduce the
effectiveness of the ABS and will increase your vehicle’s stopping
distance. The ABS will be activated immediately, allowing you to retain
full steering control during hard braking and on slippery surfaces.
However, the ABS does not decrease stopping distance.
ABS warning lamp
ABS
TheABSlamp in the instrument cluster momentarily illuminates when
the ignition is turned to ON. If the light does not illuminate during start
up, remains on or flashes, the ABS may be disabled and the ABS may
need to be serviced.
Even when the ABS is disabled,
normal braking is still effective. (If
your BRAKE warning lamp
illuminates with the parking brake
released, have your brake system
serviced immediately.)
Parking brake
To set the parking brake (1), press
the parking brake pedal down until
the pedal stops. The BRAKE
warning lamp will illuminate and will
remain illuminated until the parking
brake is released.
To release, pull the lever (2).
!
BRAKE
!
BRAKE
Driving
113

sand, steep grades or pulling heavy objects. 4L (4WD Low) will not
engage while the vehicle is moving; this is normal and should be no
reason for concern. Refer toShifting to/from 4L (4WD Low)for proper
operation.
Shifting between 2WD (2WD High) and 4X4 HIGH (4WD High)
•Move the 4WD control between 2WD and 4X4 HIGH at any forward
speed.
Note:Do not perform this operation if the rear wheels are slipping.
Shifting to/from 4X4 LOW (4WD Low)
1. Bring the vehicle to a complete stop
2. Depress the brake
3. On vehicles equipped with an automatic transmission, place the
transmission in N (Neutral); on vehicles equipped with a manual
transmission, depress the clutch.
4. Move the 4WD control to the desired position.
•If shifting into 4X4 LOW (4WD Low), wait for the LOW RANGE light
in the instrument cluster to turnonindicating the shift is complete.
•If shifting out of 4X4 LOW (4WD Low), wait for the LOW RANGE light
in the instrument cluster to turnoffindicating the shift is complete.
Driving off-road with truck and utility vehicles
4WD vehicles are specially equipped for driving on sand, snow, mud and
rough terrain and have operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
How your vehicle differs from other vehicles
Truck and utility vehicles can differ from some other vehicles. Your
vehicle may be higher to allow it to travel over rough terrain without
getting hung up or damaging underbody components.
The differences that make your vehicle so versatile also make it handle
differently than an ordinary passenger car.
Maintain steering wheel control at all times, especially in rough terrain.
Since sudden changes in terrain can result in abrupt steering wheel
motion, make sure you grip the steering wheel from the outside. Do not
grip the spokes.
Drive cautiously to avoid vehicle damage from concealed objects such as
rocks and stumps.
Driving
123

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
11 7.5A Instrument cluster, 4x4, Main light switch,
Truck Central Security Module (TCSM),
GEM
12—Not used
13 20A Brake pedal position switch
14 10A ABS control module
15—Not used
16 30A Windshield wiper motor, Wiper HI/LO
relay, Wiper run/park relay
17 20A Cigar lighter, Data Link Connector (DLC)
18—Not used
19 25A Powertrain Control Module (PCM) power
diode, Ignition, PATS
20 7.5A GEM, Radio
21 15A Hazard flasher
22 20A Auxiliary power socket
23—Not used
24 7.5A Clutch Pedal Position (CPP) switch,
Starter interrupt relay
25—Not used
26 10A Battery saver relay, Auxiliary relay box,
Restraint Central Module (RCM), Generic
Electronic Module (GEM), Instrument
cluster
27—Not used
28 7.5A GEM, Radio
29 20A Radio
30—Not used
31—Not used
32—Not used
33 15A Headlamps, DRL module, Instrument
cluster
Roadside Emergencies
151

INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the painted surfaces.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Ford Extra Strength Upholstery
Cleaner (E8AZ-19523–AA).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s
seatbelts, as these actions may weaken the belt webbing.
LEATHER SEATS (IF EQUIPPED)
Your leather seating surfaces have a clear, protective coating over the
leather.
•To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl
Cleaner (ZC-11–A). Dry the area with a soft cloth.
•To help maintain its resiliency and color, use the Motorcraft Deluxe
Leather Care Kit (ZC-11–D), available from your authorized dealer.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing of
the clear, protective coating.
Cleaning
185

checking the VIN, look for the engine type identifier (8th character). If
your vehicle is an FFV, then the character will be labeled as a“K.”
If you operate your vehicle 50% or more of the time on ethanol, you
should follow a different maintenance schedule. See theScheduled
Maintenance Guidefor more information.
If you are experiencing a rough or rolling idle after start-up with the
outside temperature above 27°C (80°F), the idle should improve within
10 to 30 seconds. If the problems persist below this temperature, see
your dealer or a qualified service technician.
Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•Your“Check Engine”indicator may come on. For more information on
the“Check Engine”indicator, refer to theInstrument Cluster
chapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
Maintenance and Specifications
211

the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your“Warranty Guide”for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your“Check Engine/Service Engine
Soon”light is on, refer to the description in theWarning lights and
chimessection of theInstrument clusterchapter. Your vehicle may not
pass the I/M test with the“Check Engine/Service Engine Soon”light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a“not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
Maintenance and Specifications
216

cluster ........................................10
lighting up panel and
interior .......................................42
J
Jack ............................................158
positioning .......................158, 161
storage .............................158–160
Jump-starting your vehicle ......165
K
Keys
positions of the ignition .........108
L
Lamps
bulb replacement
specifications chart ..................44
cargo lamps ...............................42
daytime running light ...............41
fog lamps ...................................41
headlamps .................................41
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps .....................44–45
replacing bulbs .............44, 46–49
Lane change indicator
(see Turn signal) ........................44
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........113
Load limits .................................132
GAWR ......................................132
GVWR ......................................132
trailer towing ..........................132
Loading instructions .................133
Lubricant specifications ...233, 236
Lumbar support, seats ...............72M
Manual transmission .................118
fluid capacities ........................229
lubricant specifications ..........236
reverse .....................................119
Mirrors
side view mirrors (power) .......52
Motorcraft parts ................211, 229
O
Octane rating ............................209
Oil (see Engine oil) ..................192
P
Parking brake ............................113
Parts (see Motorcraft parts) ....229
Power distribution box
(see Fuses) ...............................152
Power door locks ........................62
Power mirrors .............................52
Power point .................................51
Power steering ..........................114
fluid, checking and adding ....217
fluid, refill capacity ................229
fluid, specifications .........233, 236
Power Windows ...........................52
Preparing to drive your
vehicle ........................................114
R
Radio ..............16–17, 20, 23, 29, 33
Relays ........................................148
Remote entry system .................64
illuminated entry ......................67
Index
246