transmission FORD RANGER 2003 2.G Owner's Manual

4x2 w/manual transmission
Engine Rear
axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal
area of
trailer - m
2
(ft2)
4.0L
(non-torsion
bar
suspension)All 3175 (7000) 1624 (3580) 4.64 (50)
4.0L
(torsion bar
suspension)All 3175 (7000) 1569 (3460) 4.64 (50)
Regular Cab w/7’box
2.3L All 2177 (4800) 726 (1600) Equal to
frontal area
of vehicle
3.0L All 2722 (6000) 1179 (2600) 4.64 (50)
4.0L All 3175 (7000) 1597 (3520) 4.64 (50)
SuperCab
2.3L All 2177 (4800) 671 (1480) Equal to
frontal area
of vehicle
3.0L
(non-torsion
bar
suspension)All 2722 (6000) 1125 (2480) 4.64 (50)
3.0L
(torsion bar
suspension)All 2722 (6000) 1052 (2320) 4.64 (50)
4.0L
(non-torsion
bar
suspension)All 3175 (7000) 1542 (3400) 4.64 (50)
Driving
135

4x2 w/manual transmission
Engine Rear
axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal
area of
trailer - m
2
(ft2)
4.0L
(torsion bar
suspension)All 3175 (7000) 1479 (3260) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1000
ft.) elevation.
For definition of terms used in this table seeVehicle Loadingearlier
in this chapter.
To determine maximum trailer weight designed for your particular
vehicle, seeCalculating the load your vehicle can carry/towearlier
in this chapter.
Maximum trailer weight is shown. The combined weight of the
completed towing vehicle (including hitch, passengers and cargo) and
the loaded trailer must not exceed the Gross Combined Weight Rating
(GCWR).
4x4 w/manual transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs)Maximum
frontal area
of trailer -
m
2(ft2)
Regular Cab w/6’box
3.0L All 2722 (6000) 1180 (2380) 4.64 (50)
4.0L All 3175 (7000) 1506 (3320) 4.64 (50)
Regular Cab w/7’box
3.0L All 2722 (6000) 1061 (2340) 4.64 (50)
4.0L All 3175 (7000) 1479 (3260) 4.64 (50)
SuperCab
3.0L All 2722 (6000) 1007 (2220) 4.64 (50)
4.0L All 3175 (7000) 1424 (3140) 4.64 (50)
Driving
136

4x4 w/manual transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs)Maximum
frontal area
of trailer -
m
2(ft2)
4.0L
(FX4
package)All 3175 (7000) 1234 (2720) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1000
ft.) of elevation.
For definition of terms used in this table, seeVehicle loadingearlier
in this chapter.
To determine maximum trailer weight designed for your vehicle, see
Calculating the load your vehicle can carry/towearlier in this
chapter.
Maximum trailer weight is shown. The combined weight of the
completed towing vehicle (including hitch, passengers and cargo) and
the loaded trailer must not exceed the Gross Combined Weight Rating
(GCWR).
4x2 w/automatic transmission
Engine Rear
axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal
area of
trailer - m
2
(ft2)
Regular Cab w/6’box
2.3L All 2495 (5500) 1025 (2260) Equal to
frontal area
of vehicle
3.0L
(non-torsion
bar
suspensionAll 3402 (7500) 1869 (4120) 4.64 (50)
Driving
137

4x2 w/automatic transmission
Engine Rear
axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal
area of
trailer - m
2
(ft2)
3.0L
(torsion bar
suspension)All 3402 (7500) 1814 (4000) 4.64 (50)
4.0L
(non-torsion
bar
suspension)All 4309 (9500) 2740 (6040) 4.64 (50)
4.0L
(torsion bar
suspension)All 4309 (9500) 2685 (5920) 4.64 (50)
Regular Cab w/7’box
2.3L All 2495 (5500) 1007 (2220) Equal to
frontal area
of vehicle
3.0L All 3402 (7500) 1842 (4060) 4.64 (50)
4.0L All 4309 (9500) 2712 (5980) 4.64 (50)
SuperCab
3.0L
(non-torsion
bar
suspension)All 3402 (7500) 1787 (3940) 4.64 (50)
3.0L
(torsion bar
suspension)All 3402 (7500) 1715 (3780) 4.64 (50)
4.0L
(non-torsion
bar
suspension)All 4309 (9500) 2667 (5880) 4.64 (50)
Driving
138

4x2 w/automatic transmission
Engine Rear
axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal
area of
trailer - m
2
(ft2)
4.0L
(torsion bar
suspension)All 4309 (9500) 2595 (5720) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1000
ft.) elevation.
For definition of terms used in this table seeVehicle Loadingearlier
in this chapter.
To determine maximum trailer weight designed for your particular
vehicle, seeCalculating the load your vehicle can carry/towearlier
in this chapter.
Maximum trailer weight is shown. The combined weight of the
completed towing vehicle (including hitch, passengers and cargo) and
the loaded trailer must not exceed the Gross Combined Weight Rating
(GCWR).
4x4 w/automatic transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal area
of trailer -
m
2(ft2)
Regular Cab w/6’box
3.0L All 3402 (7500) 1751 (3860) 4.64 (50)
4.0L All 4309 (9500) 2622 (5780) 4.64 (50)
Regular Cab w/7’box
3.0L All 3402 (7500) 1724 (3800) 4.64 (50)
4.0L All 4309 (9500) 2595 (5720) 4.64 (50)
SuperCab
3.0L All 3402 (7500) 1669 (3680) 4.64 (50)
4.0L All 4309 (9500) 2540 (5600) 4.64 (50)
Driving
139

4x4 w/automatic transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal area
of trailer -
m
2(ft2)
4.0L
(FX4
package)All 4309 (9500) 2350 (5180) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1000
ft.) of elevation.
For definition of terms used in this table, seeVehicle loadingearlier
in this chapter.
To determine maximum trailer weight designed for your vehicle, see
Calculating the load your vehicle can carry/towearlier in this
chapter.
Maximum trailer weight is shown. The combined weight of the
completed towing vehicle (including hitch, passengers and cargo) and
the loaded trailer must not exceed the Gross Combined Weight Rating
(GCWR).
Do not exceed the GVWR or the GAWR specified on the
certification label.
Towing trailers beyond the maximum recommended gross trailer
weight exceeds the limit of the vehicle and could result in
engine damage, transmission damage, structural damage, loss of vehicle
control, vehicle rollover and personal injury.
Preparing to tow
Use the proper equipment for towing a trailer and make sure it is
properly attached to your vehicle. See your dealer or a reliable trailer
dealer if you require assistance.
Hitches
For towing trailers up to 907 kg (2,000 lb), use a weight carrying hitch
and ball which uniformly distributes the trailer tongue loads through the
underbody structure. Use a frame-mounted weight distributing hitch for
trailers over 907 kg (2,000 lb).
Driving
140

Driving while you tow
When towing a trailer:
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Consult your local motor vehicle speed regulations for towing a trailer.
•To eliminate excessive shifting, use a lower gear. This will also assist
in transmission cooling. (For additional information, refer to the
Driving with a 5–speed automatic transmissionsection in this
chapter.
•Anticipate stops and brake gradually.
•Do not exceed the GCWR rating or transmission damage may occur.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to your scheduled maintenance guide for
more information.
Trailer towing tips
•Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
•Allow more distance for stopping with a trailer attached.
•The trailer tongue weight should be 10–15% of the loaded trailer
weight.
•After you have traveled 80 km (50 miles), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
•To aid in engine/transmission cooling and A/C efficiency during hot
weather while stopped in traffic, place the gearshift lever in P (Park)
(automatic transmission) or N (Neutral) (manual transmissions).
•Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer’s wheels.
Launching or retrieving a boat
Disconnect the wiring to the trailer before backing the trailer
into the water. Reconnect the wiring to the trailer after the
trailer is removed from the water.
When backing down a ramp during boat launching or retrieval:
•do not allow the static water level to rise above the bottom edge of
the rear bumper.
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143

•do not allow waves to break higher than 15 cm (6 inches) above the
bottom edge of the rear bumper.
Exceeding these limits may allow water to enter vehicle components:
•causing internal damage to the components.
•affecting driveability, emissions and reliability.
Replace the rear axle lubricant any time the axle has been submerged in
water. Rear axle lubricant quantities are not to be checked or changed
unless a leak is suspected or repair required.
RECREATIONAL TOWING
Follow these guidelines if you have a need for recreational towing. An
example of recreational towing would be towing your vehicle behind a
motorhome. These guidelines are designed to ensure that your
transmission is not damaged.
4x2 equipped with a manual transmission:
Before you have your vehicle towed:
•Release the parking brake.
•Move the gearshift to the neutral position.
•Turn the key in the ignition to the OFF/UNLOCKED position.
•The maximum recommended speed is 88 km/h (55 mph).
•The maximum recommended distance is unlimited.
•The vehicle must be towed in the forward position to ensure no
damage is done to the internal transmission components.
In addition, it is recommended that you follow the instructions
provided by the aftermarket manufacturer of the towing
apparatus if one has been installed.
4x4 vehicles equipped with manual-shift transfer case:
•Release the parking brake.
•Turn the key in the ignition to the OFF/UNLOCKED position.
•Place the transmission in N (Neutral).
•Place the transfer case lever in N (Neutral).
•Do not exceed 88 km/h (55 mph) vehicle speed.
•The maximum recommended distance is unlimited.
•The vehicle must be towed in the forward position to ensure no
damage is done to the internal transfer case components.
Driving
144

The transfer case N (Neutral) position overrides the transmission
and puts the vehicle in neutral regardless of transmission
gearshift lever position. The vehicle can move forward or
backward.
This position should only be used when towing the vehicle.
Do not leave the vehicle unattended with the transfer case in the
N (Neutral) position. Always set the parking brake fully and turn
off the ignition when leaving the vehicle.
After reaching the destination, you must place the Ranger’s 4x4 gearshift
lever in gear (2H, 4H or 4L).
4x2 and 4x4 vehicles equipped with automatic transmissions:
4x2 vehicles with automatic transmissions or 4x4 vehicles with an
electronic-shift transfer case and automatic transmission, follow these
guidelines for recreational towing:
•Release the parking brake.
•Turn the key in the ignition to the OFF/UNLOCKED position.
•Place the transmission in N (Neutral).
•Do not exceed a distance of 80 km (50 miles).
•Do not exceed 56 km/h (35 mph) vehicle speed.
•The vehicle must be towed in the forward position to ensure no
damage is done to the internal transfer case components.
If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must
be exceeded, you must disconnect the front (4x4 only) and rear
driveshafts. Ford recommends the driveshafts be removed/installed only
by a qualified technician. See your local dealer for driveshaft
removal/installation.
Improper removal/installation of the driveshaft can cause
transmission fluid or transfer case fluid loss, damage to the
driveshaft and internal transmission and transfer case
components.
CAMPER BODIES
Your Ranger Pickup is not recommended for slide–in camper bodies.
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145

To remove a fuse use the fuse puller tool provided.
The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
1 5A Power mirror switch
2 10A Daytime Running Lights (DRL), Back-up
lamps, Transmission, Passenger air bag
deactivation switch, Blower motor relay
3 7.5A Left stop/turn trailer tow connector
4—Not used
5 15A 4x4 control module
6 2A Brake pressure switch
7 7.5A Right stop/turn trailer tow connector
8—Not used
9 7.5A Brake pedal position switch
10 7.5A Speed control servo/amplifier assembly,
Generic Electronic Module (GEM), Shift
lock actuator, Turn signals, 4x4
1 234
5 678
9101112
13 14 15 16
17 18 19 20
21 22 23 24
25 26
29 30
35 36
313233
34
27 28
Roadside Emergencies
150