brake FORD RANGER 2004 2.G Owner's Guide

Towing a trailer places an additional load on your vehicle’s engine,
transmission, axle, brakes, tires and suspension. Inspect these
components carefully after any towing operation.
4x2 w/manual transmission
Engine Rear axle ratio Maximum
GCWR - kg (lbs.) Maximum
trailer weight - kg (lbs.) Maximum
frontal area of trailer - m
2(ft2)
Regular Cab w/6 ’box
2.3L All 2177 (4800) 717 (1580) Equal to frontal areaof vehicle
3.0L All 2722 (6000) 1207 (2660) 4.64 (50)
3.0L Edge All 2722 (6000) 1143 (2520) 4.64 (50) Regular Cab w/7’box
2.3L All 2177 (4800) 689 (1520) Equal to frontal areaof vehicle
3.0L All 2722 (6000) 1170 (2580) 4.64 (50) SuperCab
2.3L All 2177 (4800) 644 (1420) Equal to frontal areaof vehicle
3.0L All 2722 (6000) 1125 (2480) 4.64 (50)
3.0L Edge All 2722 (6000) 1061 (2400) 4.64 (50) 4.0L All 3175 (7000) 1542 (3400) 4.64 (50)
4.0L Edge All 3175 (7000) 1506 (3320) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1000 ft.)
elevation.
For definition of terms used in this table see Vehicle Loadingearlier in
this chapter.
To determine maximum trailer weight designed for your particular vehicle,
see Calculating the load your vehicle can carry/tow earlier in this
chapter.
Maximum trailer weight is shown. The combined weight of the completed
towing vehicle (including hitch, passengers and cargo) and the loaded
trailer must not exceed the Gross Combined Weight Rating (GCWR).
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Preparing to tow
Use the proper equipment for towing a trailer and make sure it is
properly attached to your vehicle. See your dealer or a reliable trailer
dealer if you require assistance.
Hitches
For towing trailers up to 907 kg (2,000 lb), use a weight carrying hitch
and ball which uniformly distributes the trailer tongue loads through the
underbody structure. Use a frame-mounted weight distributing hitch for
trailers over 907 kg (2,000 lb).
Do not install a single or multi-clamp type bumper hitch, or a hitch
which attaches to the axle. Underbody mounted hitches are acceptable if
they are installed properly. Follow the towing instructions of a reputable
rental agency.
Whenever a trailer hitch and hardware are removed, make sure all
mounting holes in the underbody are properly sealed to prevent noxious
gases or water from entering.
Safety chains
Always connect the trailer’s safety chains to the frame or hook retainers
of the vehicle hitch. To connect the trailer ’s safety chains, cross the
chains under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are
safe if installed properly and adjusted to the manufacturer ’s
specifications. The trailer brakes must meet local and Federal
regulations.
Do not connect a trailer ’s hydraulic brake system directly to your
vehicle ’s brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
The braking system of the tow vehicle is rated for operation at the
GVWR not GCWR.
2004 Ranger (ran)
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Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure all running
lights, brake lights, turn signals and hazard lights are working. See your
dealer or trailer rental agency for proper instructions and equipment for
hooking up trailer lamps.
Using a step bumper
The optional step bumper is equipped with an integral hitch and requires
only a ball with a 19 mm (3/4 inch) shank diameter. The bumper has a
907 kg (2,000 lb.) trailer weight and 91 kg (200 lb.) tongue weight
capability.
The rated capacities (as shown in this guide) for trailer towing with the
factory bumper are only valid when the trailer hitch ball is installed
directly into the ball hole in the bumper. Addition of bracketry to either
lower the ball hitch position or extend the ball hitch rearward will
significantly increase the loads on the bumper and its attachments. This
can result in the failure of the bumper or the bumper attachments. Use
of any type of hitch extensions should be considered abuse.
Trailer tow connector
The trailer tow connector is located
under the rear bumper, on the
driver’s side of the vehicle.
1
2
34
2004 Ranger (ran)
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Driving
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Refer to the following chart for information regarding the
factory-equipped trailer tow connector:
Trailer tow connector
Color Function Comment
1. Dark Green Trailer right-handturn signal Circuit activated when brake
pedal is depressed or when
ignition is on and right-hand
turn signal is applied.
2. Yellow Trailer left-hand turn signal Circuit activated when brake
pedal is depressed or when
ignition is on and left-hand
turn signal is applied.
3. Tan/White Tail lamp Relay controlled circuit activated when the park
lamps/headlamps are on.
4. White Ground Matching vehicle circuit returns to battery’s negative
ground.
Driving while you tow
When towing a trailer:
• Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
• Consult your local motor vehicle speed regulations for towing a trailer.
• To eliminate excessive shifting, use a lower gear. This will also assist
in transmission cooling. (For additional information, refer to the
Driving with a 5–speed automatic transmission section in this
chapter.)
• Under extreme conditions with large frontal trailers, high outside
temperatures and highway speeds, the coolant gauge may indicate
higher than normal coolant temperatures. If this occurs, reduce speed
until the coolant temperature returns to the normal range. Refer to
Engine coolant temperature gauge in theInstrument cluster
chapter.
• Anticipate stops and brake gradually.
• Do not exceed the GCWR rating or transmission damage may occur.
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
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RECREATIONAL TOWING
Follow these guidelines if you have a need for recreational towing. An
example of recreational towing would be towing your vehicle behind a
motorhome. These guidelines are designed to ensure that your
transmission is not damaged.
4x2 vehicles equipped with a manual transmission:
Note:4x2 vehicles with a manual transmission follow these guidelines
for recreational towing:
Before you have your vehicle towed:
• Release the parking brake.
• Move the gearshift to the neutral position.
• Turn the key in the ignition to the OFF/UNLOCKED position.
• The maximum recommended speed is 88 km/h (55 mph).
• The maximum recommended distance is unlimited.
• The vehicle must be towed in the forward position to ensure no
damage is done to the internal transmission components.
In addition, it is recommended that you follow the instructions
provided by the aftermarket manufacturer of the towing
apparatus if one has been installed.
Vehicles equipped with automatic transmission and 4x4 vehicles
equipped with an electronic-shift transfer case and a manual
transmission:
4x2 vehicles with automatic transmissions, 4x4 vehicles with an
electronic-shift transfer case and automatic transmission and 4x4
vehicles equipped with an electronic-shift transfer case and manual
transmission follow these guidelines for recreational towing:
• Release the parking brake.
• Turn the key in the ignition to the OFF/UNLOCKED position.
• Place the transmission in N (Neutral).
• Do not exceed a distance of 80 km (50 miles).
• Do not exceed 56 km/h (35 mph) vehicle speed.
• The vehicle must be towed in the forward position to ensure no
damage is done to the internal transfer case components.
2004 Ranger (ran)
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Driving
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Fuse/RelayLocation Fuse Amp
Rating Passenger Compartment Fuse
Panel Description
11 10A Smart Junction Box (SJB) (Logic power)
12 15A Center console subwoofer amplifier
13 15A Horn, Interior lamps
14 15A High beam headlamp, High beam indicator (cluster)
15 —One-touch down relay
16 30A cartridge fusePower windows
17 15A Turn signals/Hazards
18 —Not used
19 20A Center High-Mounted Stop Lamp (CHMSL)/Stop lamps
20 10A Anti-lock Brake System (ABS) module, Brake-shift interlock,
Speed control module, Back-up
lamps, Overdrive cancel switch,
Electronic flasher (turn/hazard)
21 5A Starter relay
22 5A Spare
23 30A Headlamps (low and high beam)
24 20A Radio
25 —Accessory relay
26 2A Brake pressure switch
27 10A Climate control blower relay/blend doors, 4x4 module
28 15A 4x4 module B+
29 20A Cigar lighter or power point, Diagnostic connector (OBD II)
30 5A Power mirrors
2004 Ranger (ran)
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Fuse/RelayLocation Fuse Amp
Rating Passenger Compartment Fuse
Panel Description
31 20A Front park lamps, Rear park lamps, License plate lamps
32 5A Brake switch (logic)
33 5A Instrument cluster
34 20A Power point
35 15A Power locks
Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle ’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
To reduce risk of electrical shock, always replace the cover to
the Power Distribution Box before reconnecting the battery or
refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Battery section of the Maintenance and specifications chapter.
2004 Ranger(ran)
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Fuse/RelayLocation Fuse Amp
Rating Power Distribution Box
Description
14 —Not used
15 30A** Anti-lock Brake System (ABS) (solenoids)
16 —Not used
17 40A** ABS (motor)
18 —Not used
19 20A** Engine fan
20 —Not used
21 10A* PCM
22 —Not used
23 20A* Fuel pump
24 —Not used
25 10A* A/C clutch solenoid
26 —Not used
27 —Not used
28 —Not used
29 —Not used
30 —Not used
31 —Not used
32 —Not used
33 —Not used
34 —Not used
35 —Not used
36 —Not used
37 —Not used
38 7.5A* Trailer tow (right turn)
39 —Not used
40 —Not used
41 15A* HEGOs
42 7.5A* Trailer tow (left turn)
43 —Not used
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Fuse/RelayLocation Fuse Amp
Rating Power Distribution Box
Description
14 —Not used
15 30A** Anti-lock Brake System (ABS) (solenoids)
16 —Not used
17 40A** ABS (motor)
18 —Not used
19 —Not used
20 —Not used
21 10A* PCM
22 —Not used
23 20A* Fuel pump
24 —Not used
25 10A* A/C clutch solenoid
26 —Not used
27 20A* 4x4 module
28 —Not used
29 —Not used
30 —Not used
31 15A* Foglamps
32 —Not used
33 —Not used
34 —Not used
35 —Not used
36 —Not used
37 —Not used
38 7.5A* Trailer tow (right turn)
39 —Not used
40 —Not used
41 15A* HEGOs
42 7.5A* Trailer tow (left turn)
43 —Not used
2004 Ranger (ran)
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Fuse/RelayLocation Fuse Amp
Rating Power Distribution Box
Description
44 —Not used
45A —Wiper HI/LO relay
45B —Wiper Park/Run relay
46A —A/C clutch solenoid
46B —Washer pump relay
47 —PCM relay
48A —Fuel pump relay
48B —Fog lamp relay
51 —Not used
52 —Not used
53 —Not used
54 —Not used
55 —Blower relay
56 —Starter relay
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may damage
your tires.
Spare tire information
Your vehicle may be equipped with a conventional spare tire that may be
different in size (smaller diameter and narrower width) than other tires
on your vehicle. This tire will have a “Caution ”label on the wheel (rim).
Some 4x2 models may have a “mini-spare ”tire. This tire will have the
words “Temporary Use Only ”molded into the tire sidewall. These spare
tires are considered “temporary ”. Replace the temporary tire with a tire
of the same size, speed rating and load carrying capacity as the other
road tires as soon as possible
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
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Roadside Emergencies
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