ignition FORD RANGER 2004 2.G Service Manual

This switch is located under the
right-hand side of the glove box,
just above the carpet.
To reset the switch:
1. Turn the ignition OFF.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the
switch by pushing in on the reset
button.
4. Turn the ignition ON.
5. Wait a few seconds and return
the key to OFF.
6. Make another check of leaks.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
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2.3L engine (if equipped)
The high-current fuses are coded as follows:
Fuse/RelayLocation Fuse Amp
Rating Power Distribution Box
Description
1 50A** Interior fuse panel (SJB)
2 —Not used
3 50A** Interior fuse panel (SJB)
4 —Not used
5 50A** Interior fuse panel (SJB)
6 —Not used
7 40A** Starter relay fuse
8 —Not used
9 40A** Ignition switch
10 —Not used
11 30A** Powertrain Control Module (PCM), Engine sensors
12 —Not used
13 30A** Blower motor (climate control)
1234521 22 23 24
25 26 27 28
29 30 31 32
33 34 35 36
37 38 39 40
41 42 43 44
678910 55
49
48 54
53
52
51 56
56 B
56 A
50 50 B
50 A
47
45 45 B
45 A
4646 B
46 A
11 12 13 14 15
16 17 18 19 20
2004 Ranger
(ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
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3.0L and 4.0L engines (if equipped)
The high-current fuses are coded as follows:
Fuse/RelayLocation Fuse Amp
Rating Power Distribution Box
Description
1 50A** Interior fuse panel (SJB)
2 40A** Amplifier (Tremor audio system only)
3 50A** Interior fuse panel (SJB)
4 —Not used
5 50A** Interior fuse panel (SJB)
6 —Not used
7 40A** Starter relay fuse
8 —Not used
9 40A** Ignition switch
10 —Not used
11 30A** Powertrain Control Module (PCM) relay fuse
12 —Not used
13 30A** Blower motor (climate control)
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
142

Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of unleaded gasoline.
“Premium ”unleaded gasoline is not recommended for vehicles designed
to use “Regular ”unleaded gasoline because it may cause these problems
to become more pronounced. If the problems persist, see your dealer or
a qualified service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world ’s automakers approved the World-wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning ”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
• You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
• Your “Check Engine ”indicator may come on. For more information on
the “Check Engine ”indicator, refer to the Instrument Cluster
chapter.
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
198

Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,600 km (1,000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3,000 km–5,000 km (2,000 miles-3,000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in the Refill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
• Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
• Use the same filling rate setting (low —medium —high) each time
the tank is filled.
• Allow no more than 2 automatic click-offs when filling.
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
199

•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
• Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
• Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
• Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of L/100 km (MPG)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
• Use only the specified fuel listed.
• Avoid running out of fuel.
• Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
• Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
202

ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap1.04-1.19 mm
(0.041-0.047
inch)1.07-1.1 7mm
(0.042-0.046
inch)1.6-1.7 mm
(0.063-0.067
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio 9.7:19.7:1 9.7:1
VEHICLE DIMENSIONS
Vehicle
dimensions Regular Cab
Short Wheel
Base (SWB) mm
(in) Regular Cab
Long Wheel
Base (LWB)
mm (in)Supercab mm
(in)
(1) Overall
length 4786 (188.4) 4938 (194.4) 5147 (202.6)
(2) Overall
width 1785 (70.3) 1785 (70.3) 1785 (70.3)
(3) Overall
height 4x2/4x4 1651 (65.0) /
1727 (68.0) 1651 (65.0) /
1727 (68.0)1651 (65.0) /
1727 (68.0)
(4) Wheelbase 2831 (111.4) 2983 (117.4) 3192 (125.7)
(5) Track -
Front 1486 (58.5) 1486 (58.5) 1485 (58.5)
(5) Track -
Rear 1455 (57.3) 1455 (57.3) 1455 (57.3)
2004 Ranger
(ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
231

specifications ..................228, 231
Exhaust fumes ..........................100
F
Fail safe cooling ........................193
Fluid capacities .........................225
Foglamps .....................................36
Four-Wheel Drive vehicles .......109 driving off road .......................110
electronic shift ................109 –110
indicator light .........................109
preparing to drive your
vehicle .....................................103
Fuel ............................................194 calculating fuel economy .......199
cap ...........................................196
capacity ...................................225
choosing the right fuel ...........197
comparisons with EPA fuel
economy estimates .................202
detergent in fuel .....................198
filling your vehicle with
fuel ...........................194, 196, 199
filter, specifications ........199, 224
fuel pump shut-off switch .....133
improving fuel economy ........199
octane rating ...................197, 231
quality ......................................198
running out of fuel .................198
safety information relating to
automotive fuels .....................194
Fuel pump shut-off switch .......133
Fuses ..................................134 –135
G
Gas cap (see Fuel cap) ............196 Gas mileage
(see Fuel economy) .................199
Gauges .........................................14
GAWR (Gross Axle Weight
Rating)
calculating ...............................121
GVWR (Gross Vehicle Weight
Rating) calculating ...............................121
H
Hazard flashers .........................133
Headlamps ...................................36 aiming ........................................37
bulb specifications ....................40
daytime running lights .............36
flash to pass ..............................37
high beam .................................37
replacing bulbs .........................41
turning on and off ....................36
Heating heating and air conditioning
system .................................33 –34
Hood ..........................................175
I
Ignition .................................96, 231
Infant seats
(see Safety seats) .......................87
Inspection/maintenance (I/M)
testing ........................................204
Instrument panel cleaning ...................................171
cluster ........................................10
lighting up panel and
interior .......................................37
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Index
241

J
Jack ............................................144positioning .......................144, 147
storage .............................144 –146
Jump-starting your vehicle ......151
K
Keys positions of the ignition ...........96
L
Lamps bulb replacement
specifications chart ..................40
courtesy .....................................39
daytime running light ...............36
fog lamps ...................................36
headlamps .................................36
headlamps, flash to pass ..........37
instrument panel, dimming .....37
interior lamps .....................39 –40
replacing bulbs ...................40 –44
Lane change indicator
(see Turn signal) ........................39
Lights, warning and indicator ....10 anti-lock brakes (ABS) ..........101
Load limits .................................118
Loading instructions .................121
Lubricant specifications ...228, 231
Lumbar support, seats ...............61
M
Manual transmission .................106 fluid capacities ........................225
lubricant specifications ..........231
reverse .....................................108 Mirrors
side view mirrors (power) .......47
Motorcraft parts ................199, 224
O
Octane rating ............................197
Oil (see Engine oil) ..................180
P
Parking brake ............................101
Parts (see Motorcraft parts) ....224
Power distribution box
(see Fuses) ...............................138
Power door locks ........................53
Power mirrors .............................47
Power point .................................46
Power steering ..........................102 fluid, checking and adding ....205
fluid, refill capacity ................225
fluid, specifications .........228, 231
Power Windows ...........................47
Preparing to drive your
vehicle ........................................103
R
Radio ....................16, 18, 21, 25, 28 CD-MP3 .....................................31
Relays ........................................134
Remote entry system .................54 illuminated entry ......................56
locking/unlocking doors .....53 –54
Roadside assistance ..................132
S
Safety Belt Maintenance ............73
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Index
242