maintenance FORD RANGER 2004 2.G Manual PDF

Fluid Ford PartNameApplication Capacity
Fuel tank N/A Regular cab (Short wheel
base)64.4L (17
gallons)
Regular cab
(Long wheel
base) 76.8L (20.3
gallons)
SuperCab 73.8L (19.5 gallons)
Transfer case
Fluid Motorcraft
MERCON
AT F 4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricant Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5, 6Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant All (except
FX4)
2.4-2.5L (5.0-5.3
pints)
Rear axle
lubricant (FX4
only)
6
Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant FX4 only 2.5-2.6L
(5.25-5.5 pints)
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCON V are not interchangeable. DO NOT
mix MERCON and MERCON V. Refer to the scheduled maintenance
guide to determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
4Add the coolant type originally equipped in your vehicle.
5Traction-Lok axles use 2.2 –2.4L (4.75 –5.0 pints) of rear axle lubricant.
6Add 118 ml (4 oz.) of Additive Friction Modifier XL –3 or equivalent
meeting Ford specification EST-M2C118 –A for complete refill of
Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153 –H and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part
name or
equivalentFord part
number
Ford
specification
Front axle
(4X4) Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axle Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Rear axle (FX4
only) Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
1
XY-75W140
–QL WSL-M2C192 –A
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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ItemFord part
name or
equivalentFord part
number
Ford
specification
Brake fluid and
clutch fluid (if
equipped) Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door weather
strips Silicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft Premium Gold
Engine Coolant
(yellow-colored)VC-7
–A WSS-M97B51-A1
Engine oil 2.3L and 3.0L
engines
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20
–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
4.0L engines
Motorcraft SAE
5W-30 Super
Premium Motor
Oil XO-5W30-QSP WSS-M2C205
–A
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracks Multi-Purpose
Grease
XG-4 or XL-5 ESB-M1C159-A
or ESB-M1C93-B
2004 Ranger(ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
229

ItemFord part
name or
equivalentFord part
number
Ford
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission) Motorcraft
Premium
Long-Life Grease
XG-1-C or
XG-1-K
ESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual) Motorcraft
MERCON
AT F XT-2-QDX MERCON

Automatic
transmission
(5R44E and
5R55E) Motorcraft
MERCON
V
AT F
2
XT-5-QM MERCON V
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
ConcentrateZC-32
–A WSB-M8B16 –A2
1Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118 –A for complete refill of
Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCON V are not interchangeable. DO NOT
mix MERCON and MERCON V. Refer to your scheduled maintenance
guide to determine the correct service interval.
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
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ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap1.04-1.19 mm
(0.041-0.047
inch)1.07-1.1 7mm
(0.042-0.046
inch)1.6-1.7 mm
(0.063-0.067
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio 9.7:19.7:1 9.7:1
VEHICLE DIMENSIONS
Vehicle
dimensions Regular Cab
Short Wheel
Base (SWB) mm
(in) Regular Cab
Long Wheel
Base (LWB)
mm (in)Supercab mm
(in)
(1) Overall
length 4786 (188.4) 4938 (194.4) 5147 (202.6)
(2) Overall
width 1785 (70.3) 1785 (70.3) 1785 (70.3)
(3) Overall
height 4x2/4x4 1651 (65.0) /
1727 (68.0) 1651 (65.0) /
1727 (68.0)1651 (65.0) /
1727 (68.0)
(4) Wheelbase 2831 (111.4) 2983 (117.4) 3192 (125.7)
(5) Track -
Front 1486 (58.5) 1486 (58.5) 1485 (58.5)
(5) Track -
Rear 1455 (57.3) 1455 (57.3) 1455 (57.3)
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(ran)
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USA English (fus)
Maintenance and Specifications
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2
5
3
1
4
2004 Ranger(ran)
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
1
4
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a transmission/transaxle code on the vehicle certification
label which is located on the door pillar. The following table tells you
which transmission or transaxle each code represents.
XXXXXXXXXXXXXXXXX
2004 Ranger(ran)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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TRUCK APPLICATION:
Code Transmission DescriptionManual transmission
M Manual 5 –speed overdrive (Mazda R2)
C Manual 5 –speed overdrive (Close ratio)
W Manual 5 –speed overdrive (Dana ZF)
G Manual 6 –speed ZF
Automatic transmission
U Automatic 4 –speed overdrive (4R70W)
T Automatic 4 –speed overdrive (4R44E)
E Automatic 4 –speed overdrive (4R100)
J Automatic 5 –speed overdrive (5R55E)
Electric
H One speed electric
D Automatic 5 –speed overdrive (5R44E)
R Automatic 5 –speed overdrive (5R55S)
PASSENGER CAR APPLICATION:
Code Transmission/Transaxle Description
Front wheel drive manual transaxle
R5 –speed overdrive (MTX75)
W5 –speed overdrive (M5)
Front wheel drive automatic transaxle
E4 –speed overdrive (4FE)
J3 –speed (Mazda)
L4 –speed overdrive (AX4S)
P4 –speed overdrive (4F20E)
X4 –speed overdrive (4F50N)
Y4 –speed overdrive (CD4E)
Rear wheel drive manual transaxle
55 –speed (Mazda M5)
Rear wheel drive automatic transmission
U4 –speed overdrive (4R70W)
A5 –speed overdrive (5R55N)
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
235

A
Air bag supplemental restraint
system ..........................................74and child safety seats ..............76
description ................................74
disposal ......................................79
driver air bag ............................77
indicator light ...........................78
operation ...................................77
passenger air bag .....................77
passenger deactivation
switch ........................................79
Air cleaner filter .......210 –211, 224
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................188
Anti-lock brake system
(see Brakes) ..............................101
Audio system
(see Radio) ..........16, 18, 21, 25, 28
Automatic transmission ............103 driving an automatic
overdrive .................................104
fluid, refill capacities ..............225
fluid, specification ..................231
Auxiliary power point .................46
Axle lubricant specifications ..228, 231
refill capacities ........................225
traction lok ..............................102
B
Battery .......................................185 acid, treating emergencies .....185
jumping a disabled battery ....151
maintenance-free ....................185
replacement, specifications ...224
servicing ..................................185 Bed extender ..............................51
BeltMinder ...................................69
Brakes ........................................100
anti-lock ...................................101
anti-lock brake system (ABS)
warning light ...........................101
fluid, checking and adding ....206
fluid, refill capacities ..............225
fluid, specifications .........228, 231
lubricant specifications ..228, 231
parking ....................................101
shift interlock ..........................103
Bulbs ............................................40
C
Calculating load ........................121
Capacities for refilling fluids ....225
Cargo area shade ........................51
Cargo net .....................................51
Cell phone use ............................50
Certification Label ....................233
Changing a tire .........................144
Child safety restraints ................84 child safety belts ......................84
Child safety seats ........................87 attaching with tether straps ....91
in front seat ..............................88
in rear seat ................................88
Cleaning your vehicle engine compartment ..............168
instrument panel ....................171
interior .....................................171
plastic parts ............................170
safety belts ..............................171
washing ....................................167
waxing .....................................167
wheels ......................................168
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Index
Index
239