maintenance FORD RANGER 2009 2.G Repair Manual

Item CapacityFord part name or
equivalentFord part number /
Ford specification
Windshield washer fluid2.75 quarts
(2.6L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–Regular cab
(Short wheel base)17 gallons
(64.4L)——
Fuel tank–Regular cab
(Long wheel base)20.3 gallons
(76.8L)——
Fuel tank–SuperCab19.5 gallons
(73.8L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (2.3L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
V should only use MERCON
V fluid or fluid that
is specified dual usage MERCON
/MERCON
V. Refer toscheduled maintenanceto determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Service refill capacity for the manual transmission is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.6Traction-Lok axles use 4.75-5.0 pints (2.2-2.4L) of rear axle lubricant.7Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6mm to
14mm) below the bottom of the filler hole.8Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
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ENGINE DATA
Engine 2.3L I4 engine 4.0L V6 engine
Cubic inches 138 245
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Ignition system EDIS EDIS
Spark plug gap0.049–0.053 inch
(1.25–1.35 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 9.7:1
Engine drivebelt routing
•2.3L I4 Engine without A/C (with A/C similar)
•4.0L V6 Engine
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Five-speed automatic (5R44E/5R55E) D
Five-speed manual (HD) J
Five-speed manual (R1) R
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A
ABS (see Brakes) .....................159
Air cleaner filter ...............258–259
Airbag supplemental restraint
system ..........................................89
and child safety seats ..............91
description ................................89
disposal ......................................94
driver airbag ........................89, 92
indicator light ...........................93
operation .............................89, 92
passenger airbag .................89, 92
Ambulance packages ....................8
Antifreeze (see Engine
coolant) .....................................236
Anti-lock brake system
(see Brakes) ......................159–160
Anti-theft system ........................67
Audio system
(see Radio) ......................19, 21, 26
Automatic transmission ............163
driving an automatic
overdrive .................................165
fluid, refill capacities ..............260
fluid, specification ..................260
Auxiliary input jack (Line in) ....32
Auxiliary power point .................55
Axle
lubricant specifications ..........260
refill capacities ........................260
B
Battery .......................................234
acid, treating emergencies .....234
jumping a disabled battery ....200
maintenance-free ....................234replacement, specifications ...259
servicing ..................................234
Belt-Minder
...............................84
Booster seats .............................110
Brakes ........................................159
anti-lock ...........................159–160
anti-lock brake system (ABS)
warning light ...........................160
fluid, checking and adding ....254
fluid, refill capacities ..............260
fluid, specifications .................260
lubricant specifications ..........260
parking ....................................161
shift interlock ..........................163
Bulbs ............................................48
C
Capacities for refilling fluids ....260
Cargo cage ...................................61
Cell phone use ..............................8
Changing a tire .........................191
Child safety seats ......................102
attaching with tether straps ..107
in front seat ............................103
in rear seat ......................103, 106
LATCH .....................................106
recommendations ...................100
Child safety seats - booster
seats ...........................................110
Cleaning your vehicle
engine compartment ..............218
instrument panel ....................220
interior .....................................221
plastic parts ............................219
safety belts ..............................221
washing ....................................216
waxing .....................................217
wheels ......................................217
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preparing to drive your
vehicle .....................................162
Fuel ............................................242
calculating fuel economy .......247
cap ...........................................244
capacity ...................................260
choosing the right fuel ...........245
comparisons with EPA fuel
economy estimates .................250
detergent in fuel .....................245
filling your vehicle
with fuel ..................242, 244, 247
filter, specifications ........241, 259
fuel pump shut-off switch .....181
improving fuel economy ........247
octane rating ...................246, 264
quality ......................................246
running out of fuel .................246
safety information relating to
automotive fuels .....................242
Fuel pump shut-off switch .......181
Fuses ..................................181–182
G
Gas cap (see Fuel cap) ............244
Gas mileage (see Fuel
economy) ...................................247
Gauges .........................................16
H
Hazard flashers .........................180
Head restraints ...........................70
Headlamps ...................................44
aiming ........................................46
bulb specifications ....................49
daytime running lights .............45
flash to pass ..............................45
high beam .................................44replacing bulbs .........................50
turning on and off ....................44
Heating
heating and air conditioning
system .................................41–42
Hood ..........................................225
I
Ignition ...............................154, 264
Infant seats (see Safety
seats) .........................................102
Inspection/maintenance (I/M)
testing ........................................252
Instrument panel
cleaning ...................................220
cluster ........................................12
lighting up panel and
interior .......................................45
J
Jack ............................................191
positioning .......................191, 196
storage .....................191, 194–195
Jump-starting your vehicle ......200
K
Keys .......................................63, 68
positions of the ignition .........154
L
Lamps
bulb replacement
specifications chart ..................49
daytime running light ...............45
fog lamps ...................................44
headlamps .................................44
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headlamps, flash to pass ..........45
instrument panel, dimming .....45
interior lamps .....................48–49
replacing bulbs .........................50
LATCH anchors .........................106
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........160
Limited-slip axle .......................162
Load limits .................................137
Loading instructions .................143
Locks
doors ..........................................63
Lubricant specifications ...........260
Lug nuts ....................................199
Lumbar support, seats .........72–73
M
Manual transmission .................167
fluid capacities ........................260
lubricant specifications ..........260
reverse .....................................168
Mirrors .........................................57
fold away ...................................58
side view mirrors
(power) ...............................57–58
Motorcraft parts ........222, 241, 259
O
Octane rating ............................246
Oil (see Engine oil) ..................229
P
Parking brake ............................161
Parts (see Motorcraft parts) ....259Passenger Occupant
Classification Sensor ...................75
Power distribution box (see
Fuses) ........................................185
Power door locks ........................63
Power mirrors .......................57–58
Power point .................................55
Power steering ..........................162
fluid, checking and adding ....253
fluid, refill capacity ................260
fluid, specifications .................260
Power Windows ...........................56
Preparing to drive your
vehicle ........................................162
R
Radio ................................19, 21, 26
Recommendations for
attaching safety restraints for
children ......................................100
Relays ........................................181
Remote entry system .................63
illuminated entry ......................66
locking/unlocking doors ...........64
panic alarm ...............................64
replacing the batteries .............65
Roadside assistance ..................179
S
Safety Belt Maintenance ..........114
Safety belts (see Safety
restraints) ............ 74, 77–78, 80–82
Safety defects, reporting ..214–215
Safety restraints .. 74, 77–78, 80–82
Belt-Minder
.............................84
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extension assembly ..................83
for adults .......................78, 80–81
for children ...............................97
lap belt ......................................79
Occupant Classification
Sensor ........................................75
safety belt maintenance .........114
warning light and chime ....83–84
Safety restraints - LATCH
anchors ......................................106
Safety seats for children ..........102
Safety Compliance
Certification Label ....................265
Satellite Radio Information ........37
Seats ............................................70
child safety seats ....................102
SecuriLock passive anti-theft
system ..........................................67
Servicing your vehicle ..............224
Setting the clock
AM/FM stereo ...........................20
AM/FM stereo CD .....................21
Premium AM/FM stereo
CD6/MP3 ...................................27
Snowplowing .................................8
Spark plugs,
specifications .....................259, 264
Special notice
ambulance conversions ..............8
utility-type vehicles ....................8
Specification chart,
lubricants ...................................260
Speed control ..............................58
Starting your vehicle ........154–156
jump starting ..........................200
Steering wheel
tilting .........................................55T
Tilt steering wheel ......................55
Tire Pressure Monitoring
System (TPMS)
Roadside Emergencies ...........191
Tires, Wheels and Loading ....132
Tires ...........................117–119, 191
alignment ................................126
care ..........................................122
changing ..........................191, 196
checking the pressure ............122
inflating ...................................120
label .........................................131
replacing ..................................123
rotating ....................................126
safety practices .......................125
sidewall information ...............127
snow tires and chains ............137
spare tire .................................192
terminology .............................119
tire grades ...............................118
treadwear ........................118, 122
Towing .......................................143
recreational towing .................152
trailer towing ..........................143
wrecker ....................................206
Transfer case
fluid checking .........................257
Transmission
automatic operation ...............163
brake-shift interlock (BSI) ....163
fluid, checking and adding
(manual) .................................256
fluid, refill capacities ..............260
lubricant specifications ..........260
manual operation ....................167
Turn signal ..................................48
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